NISSAN X-TRAIL 2001 Service Repair Manual

TRANSAXLE ASSEMBLY
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TRANSAXLE ASSEMBLYPFP:32010
Removal and InstallationECS008BX
REMOVAL
1. Remove air cleaner, air duct, and battery.
2. Remove the air breather hose.
3. Remove clutch operating cylinder.
CAUTION:
Do not depress clutch pedal during removal procedure.
4. Disconnect control cable from transaxle.
5. Drain gear oil from transaxle.
6. Disconnect PNP switch, back-up lamp switch, and ground harness connectors.
7. Remove exhaust front tube and the drive shaft.
8. Remove transfer.
●Refer to TF-11, "Removal and Installation from Vehicle" .
9. Remove starter motor.
10. Place a jack onto the transaxle.
CAUTION:
When setting jack, be careful not to bring it into contact with the switch.
11. Remove center member, engine insulator and engine mount bracket.
●Refer to EM-69, "ENGINE ASSEMBLY" (QR engine models) or EM-193, "ENGINE ASSEMBLY" (YD
engine models).
12. Remove suspension members.
●Refer to FSU-12, "FRONT SUSPENSION MEMBER" .
13. Support engine by placing a jack under oil pan.
14. Remove bolts securing transaxle to engine.
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MT-16
TRANSAXLE ASSEMBLY
15. Remove transaxle from vehicle.
INSTALLATION
Paying attention to the following items, install in the reverse order of removal.
●When installing the transaxle to the engine, tighten to the specified torque.
CAUTION:
When installing transaxle, be careful not to bring transaxle input shaft into contact with the clutch
cover.
QR engine models:
*: Tightening the bolt for 4WD models.
YD engine models:
●After installation, check oil level, and look for leaks and loose
mechanisms.
MTD0062D
Bolt No. 1 2 3* 4 5 6
Quantity 2 1 1 2 2 2
“ ” mm (in)40
(1.57)75
(2.95)45
(1.77)40
(1.57)30
(1.18)40
(1.57)
Tightening torque
N·m (kg - m, ft- lb)69.6 - 79.4
(7.1 - 8.1, 52 - 58)39.2 - 46.1
(4.0 - 4.7, 29 - 34)30.4 - 40.2
(3.1 - 4.1,
23 - 29)
Bolt No. 1 2 3 4 5 6
Quantity 2 2 1 1 3 1
“ ” mm (in)55
(2.17)70
(2.76)120
(4.72)45
(1.77)40
(1.57)35
(1.38)
Tightening torque
N·m (kg - m, ft- lb)40 - 49
(4.0 - 5.0, 29 - 36)31 - 36
(3.1 - 3.7, 23 - 26)
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TRANSAXLE ASSEMBLY
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Component Parts (RS5F51A)ECS008BY
CASE AND HOUSING COMPONENTS
1. Clutch housing 2. Input shaft oil seal 3. Oil channel
4. Magnet 5. Differential oil seal 6. Ball pin
7. Washer 8. Transaxle case 9. Welch plug
10. Bore plug 11. Differential oil seal 12. Park/Neutral position switch
13. Oil gutter 14. Back-up lamp switch 15. Air breather tube
16. Baffle plate 17. Filler plug 18. Gasket
19. Drain plug 20. Gasket
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MT-18
TRANSAXLE ASSEMBLY
GEAR COMPONENTS
1. Input shaft front bearing 2. Input shaft 3. Needle bearing
4. 3rd input gear 5. 3rd baulk ring 6. Spread spring
7. 3rd & 4th shifting insert 8. 3rd & 4th synchronizer hub 9. 4th baulk ring
10. 3rd & 4th coupling sleeve 11. Bushing 12. Needle bearing
13. 4th input gear 14. Thrust washer 15. Bushing
16. Needle bearing 17. 5th input gear 18. 5th baulk ring
19. 5th shifting insert 20. 5th synchronizer hub 21. 5th coupling sleeve
22. 5th stopper 23. Input shaft bearing spacer 24. Snap ring
25. Input shaft rear bearing 26. Oil channel 27. Input shaft rear bearing adjusting
shim
28. Retaining pin 29. Reverse idler shaft 30. Thrust needle bearing
31. Needle bearing 32. Reverse idler gear (Front) 33. Reverse baulk ring
34. Reverse coupling sleeve 35. Insert spring 36. Reverse idler gear (Rear)
37. Reverse idler gear adjusting shim
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TRANSAXLE ASSEMBLY
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1. Mainshaft front bearing 2. Mainshaft bearing retainer 3. Mainshaft
4. Reverse main gear 5. 1st main gear 6. Bushing
7. Needle bearing 8. 1st inner baulk ring 9. 1st gear synchronizer cone
10. 1st outer baulk ring 11. Spread spring 12. 1st & 2nd shifting insert
13. 1st & 2nd synchronizer hub 14. 2nd outer baulk ring 15. 2nd gear synchronizer cone
16. 2nd inner baulk ring 17. 1st &2nd coupling sleeve 18. Bushing
19. Needle bearing 20. 2nd main gear 21. 3rd main gear
22. 3rd &4th mainshaft spacer 23. 4th main adjusting shim 24. 4th main gear
25. 5th main gear 26. Snap ring 27. Mainshaft rear bearing
28. Mainshaft C ring 29. C ring holder 30. Snap ring
31. Snap ring 32. Mainshaft rear bearing adjusting shim
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MT-20
TRANSAXLE ASSEMBLY
SHIFT CONTROL COMPONENTS
1. Reverse shift fork 2. Shifter cap 3. Reverse fork rod
4. Reverse lever assembly 5. 5th & reverse bracket 6. 5th & reverse fork rod
7. 5th shift fork 8. Retaining pin 9. 3rd & 4th bracket
10. 3rd & 4th shift fork 11. 3rd & 4th fork rod 12. 1st & 2nd shift fork
13. 1st & 2nd bracket 14. 1st & 2nd fork rod 15. Shift check sleeve
16. Inter lock pin 17. Check ball 18. Shift check sleeve
19. Check spring 20. Check plug 21. Control assembly
22. O ring 23. Shift check 24. Stopper bolt
25. Stopper ring
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TRANSAXLE ASSEMBLY
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FINAL DRIVE COMPONENTS
1. Differential side bearing outer race 2. Differential side bearing 3. Differential case
4. Final gear 5. Differential side bearing 6. Differential side bearing outer race
7. Differential side bearing adjusting
shim8. Pinion mate shaft 9. Side gear
10. Side gear thrust washer 11. Pinion mate gear 12. Pinion mate gear washer
13. Retaining pin
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MT-22
TRANSAXLE ASSEMBLY
Component Parts (RS6F51A)
ECS008BZ
CASE AND HOUSING COMPONENTS
1. Clutch housing 2. Input shaft oil seal 3. Oil channel
4. Magnet 5. Differential oil seal 6. Ball pin
7. Washer 8. Transaxle case 9. Welch plug
10. Bore plug 11. Differential oil seal 12. Park/Neutral position switch
13. Oil gutter 14. Back-up lamp switch 15. Air breather tube
16. Baffle plate 17. Filler plug 18. Gasket
19. Drain plug 20. Gasket
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TRANSAXLE ASSEMBLY
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GEAR COMPONENTS
1. Input shaft front bearing 2. Input shaft 3. Needle bearing
4. 3rd input gear 5. 3rd baulk ring 6. Spread spring
7. 3rd & 4th shifting insert 8. 3rd & 4th synchronizer hub 9. 4th baulk ring
10. 3rd & 4th coupling sleeve 11. Bushing 12. Needle bearing
13. 4th input gear 14. Thrust washer 15. Bushing
16. Needle bearing 17. 5th input gear 18. 5th baulk ring
19. 5th & 6th shifting insert 20. 5th & 6th synchronizer hub 21. 5th & 6th coupling sleeve
22. 6th baulk ring 23. 6th input gear 24. Needle bearing
25. Bushing 26. Snap ring 27. Input shaft rear bearing
28. Oil channel 29. Input shaft rear bearing adjusting
shim30. Retaining pin
31. Reverse idler shaft 32. Thrust needle bearing 33. Needle bearing
34. Reverse idler gear (Front) 35. Reverse baulk ring 36. Reverse coupling sleeve
37. Insert spring 38. Reverse idler gear (Rear) 39. Reverse idler gear adjusting shim
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MT-24
TRANSAXLE ASSEMBLY
1. Mainshaft front bearing 2. Mainshaft bearing retainer 3. Mainshaft
4. Reverse main gear 5. 1st main gear 6. Bushing
7. Needle bearing 8. 1st inner baulk ring 9. 1st gear synchronizer cone
10. 1st outer baulk ring 11. Spread spring 12. 1st & 2nd shifting insert
13. 1st & 2nd synchronizer hub 14. 2nd outer baulk ring 15. 2nd gear synchronizer cone
16. 2nd inner baulk ring 17. 1st & 2nd coupling sleeve 18. Bushing
19. Needle bearing 20. 2nd main gear 21. 3rd main gear
22. 3rd & 4th mainshaft spacer 23. 4th main adjusting shim 24. 4th main gear
25. 5th main gear 26. 6th main gear 27. Mainshaft rear bearing
28. Mainshaft C ring 29. C ring holder 30. Snap ring
31. Snap ring 32. Mainshaft rear bearing adjusting shim 33. 5th & 6th mainshaft spacer
34. 6th main adjusting shim
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