motor OPEL FRONTERA 1998 Workshop Manual

Page 3375 of 6000

8I–8SUN ROOF/CONVERTIBLE TOP
7. Remove the cable outer tube(2) fixing screws.
8. Remove the cable outer tube fixing clamps(1) and
guide rail fixing nuts(5).
9. Prying the guide rail a little with a screwdriver, draw
the outer tube out of the grommet(3).
At this time, the inner cable(4) remains on the frame
assembly.
10. Remove the sun roof frame assembly.
665RS012
Reassembly
To reassembly, follow the disassembly steps in the
reverse order, noting the following points.
1. When installing the motor or drive unit, set the sun
roof set plate in the full closed position by pushing the
link(3) portion using the screwdriver(2).
2. When installing the sun roof glass(1) to the sun roof
set plate, insert the original shims in the same position
before removing the sun roof glass.
665RS013

Page 3378 of 6000

SUN ROOF/CONVERTIBLE TOP8I–11
2. Insert the drain hose from inside of vehicle, restore
routing, and fix with new soft tape and clip.
If the grommet is removed during removal of drain
hose, insert the grommet into drain hose from outside
of the vehicle, and install on the body panel, avoiding
any twisting.
3. After installing the drain hose, install the trim while
taking care not to crush the drain hose.
Also, care should be taken not to allow the drain hose
connected to the pipe to be caught in.4. Test the drain condition.
5. The protrusion of the drain hose from the body panel
must be within 50 mm (2.0 in). If it exceeds 50 mm
(2.0 in) after correct routing, cut the leading edge so
that the protrusion is within 50 mm (2.0 in).
Sun Roof Switch
General Description
Sun roof operation can be controlled by pushing
continuously the sun roof switch to activate the sun roof
control unit and sun roof motor.
While the switch is being pushed to the “OPEN” side, the
sun roof stops about 165 mm (6.5 in) before fully open
position. Push the switch again to the “OPEN” side to
open it fully. When the switch is being continuously
pushed to the “CLOSE” side, the sun roof stops about
180 mm (7.1 in) short of the fully closed position and
remains in this state. Push the switch again to the
“CLOSE” side to close it completely.
Removal
1. Disconnect the battery ground cable.
2. Pull down the switch housing(2) and disconnect the
sun roof switch and map light connectors to remove
the sun roof switch(1).
805RS002
Installation
To install, follow the removal steps in the reverse order.

Page 3379 of 6000

8I–12SUN ROOF/CONVERTIBLE TOP
Sun Roof Motor
Removal
1. Disconnect the battery ground cable.
2. Remove the headlining(2).
Refer to the Headlining removal steps in Body
Structure section.
3. Disconnect the connector, and remove three nuts and
two screws to remove the sun roof motor(1).
665RS027
Installation
To install, follow the removal steps in the reverse order.
Main Data and Specifications
Torque Specifications
ApplicationNꞏmkgꞏmlb ftlb in
Sun Roof Frame Complete Assembly Fixing Bolts101.0—87
Sun Roof Glass Fixing Screws101.0—87

Page 3381 of 6000

8J–2EXTERIOR/INTERIOR TRIM
Quarter Flipper Glass Assembly (SꞏWꞏB) 8J–33. . .
Quarter Flipper Glass Assembly and
Associated Parts 8J–33. . . . . . . . . . . . . . . . . . . . . .
Removal 8J–33. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J–33. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Trim Panel (LH) 8J–34. . . . . . . . . . . . . . . . .
Tailgate Trim Panel (LH) and Associated
Parts 8J–34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8J–34. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J–35. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Trim Panel (RH) 8J–36. . . . . . . . . . . . . . . . .
Parts Location 8J–36. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8J–36. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J–36. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Floor Box 8J–37. . . . . . . . . . . . . . . . . . . . . .
Luggage Floor Box and Associated Parts 8J–37.
Remove 8J–37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J–37. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rope Hook Set 8J–37. . . . . . . . . . . . . . . . . . . . . . . . . Rope Hook Set and Associated Parts 8J–37. . . .
Removal 8J–37. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J–37. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Door Mirror System 8J–38. . . . . . . . . . . . . . .
General Description 8J–38. . . . . . . . . . . . . . . . . . . . . .
Door Mirror Switch Assembly (Control Switch, Fold-
ing Switch and Defogger Switch) Removal 8J–38
Installation 8J–38. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Door Mirror 8J–38. . . . . . . . . . . . . . . . . . . . . . .
General Description 8J–38. . . . . . . . . . . . . . . . . . . .
Removal and Installation 8J–38. . . . . . . . . . . . . . .
Power Window System 8J–39. . . . . . . . . . . . . . . . . .
General Description 8J–39. . . . . . . . . . . . . . . . . . . . . .
Power Window Switch Removal and
Installation 8J–39. . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Window Motor Removal and
Installation 8J–40. . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 8J–41. . . . . . . . . . . . .
Service Precaution
WARNING: IF SO EQUIPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

Page 3417 of 6000

8J–38EXTERIOR/INTERIOR TRIM
Power Door Mirror System
General Description
The circuit consists of the starter switch, door mirror
control switch, folding switch, defogger switch and door
mirrors on both sides.
The door mirror switch consists of the control switch,
folding switch and defogger switch.
When the control switch is operated with the starter
switch at either “ACC” or “ON” position, the motors
incorporated in the door mirrors on both sides rotates to
allow the horizontal and vertical adjustment of mirror
angles.
The folding switch can be used to fold the mirror and
return it to its original position.
When turning on the door mirror defogger switch with the
starter switch at “ON” position, built-in heater in the mirror
is activated to perform the defogger function.
Door Mirror Switch Assembly (Con-
trol Switch, Folding Switch and De-
fogger Switch) Removal
1. Disconnect the battery ground cable.
2. Remove the front console assembly(2).
Remove four screws.
Remove the transmission shift lever knob.
Remove the transfer shift lever knob.
Disconnect the seat heater switch connectors (if so
equipped).
Disconnect the door mirror switch connectors.
Disconnect the power & winter switch connectors.
(A/T only)
3. Remove the door mirror switch assembly(1).
Push the lock from the back side of the front
console.
825RS005
Installation
To install, follow the removal steps in the reverse order,
noting the following point.
1. Depress the switch with your fingers until it locks
securely.
Power Door Mirror
General Description
Mirrors contain two driving motors for the horizontal and
vertical movement of the mirror and one motor for folding
the mirror.
The movement of the mirror is controlled by the direction
of current running through these motors.
The housing portion of the mirror is provided with the
auto-stop mechanism which is interlocked with the motor
for folding the mirror. When the mirror moves to the stop
position (with the mirror folded or returned to its original
position), the current to the motor is shut off.
When the mirror cannot operate due to some obstacle
and the motor stops its rotation, the resistor prevents
current overflow.
720RS004
Removal and Installation
Refer to the Door Mirror removal and installation steps in
this section.

Page 3418 of 6000

EXTERIOR/INTERIOR TRIM8J–39
Power Window System
General Description
The circuit consists of the starter switch, (door lock &)
power window switch for each of the front windows,
p o w e r w i n d o w s w i t c h f o r r e a r w i n d o w s a n d p o w e r w i n d o w
motors.
When the starter switch is turned on, the battery voltage is
applied to each of the power window switches through the
circuit breaker and the power window relay on the circuit.
The “Down” switch of the driver’s power window switch
has a built-in function which can be operated by just
touching it.
Accordingly, the window will roll down automatically by
just setting the switch to the “AUTO” position.
When the driver’s power lock switch at the driver side is
depressed, the power source to the passenger’s power
window switches are shut off. So, even if these switches
are operated, the power window motor will not operate.
Power Window Switch Removal and
Installation
Driver Seat Side
Removal
1. Disconnect the battery ground cable.
2. Remove the switch(1).
Pull out the switch by pushing the spring with the tip
of a screwdriver.
Disconnect two connectors.
825RS052
Installation
To install, follow the removal steps in the reverse order.
Front Passenger Seat Side
Removal
1. Disconnect the battery ground cable.2. Remove the switch(1).
Pull out the switch by pushing the spring with the tip
of a screwdriver.
Disconnect the connector.
825RW046
Installation
To install, follow the removal steps in the reverse order.
Rear-Left and Right Sides
Removal
1. Disconnect the battery ground cable.
2. Remove the switch(1).
Pull out the switch by pushing the spring with the tip
of a screwdriver.
Disconnect the connector.
825RS057
Installation
To install, follow the removal steps in the reverse order.

Page 3419 of 6000

8J–40EXTERIOR/INTERIOR TRIM
Power Window Motor Removal and
Installation
Driver Seat Side
Removal
1. Disconnect the battery ground cable.
2. Remove the window regulator assembly (1).
Refer to the Window Regulator and Glass removal
steps in Body Structure section.
3. Remove the power window motor(2).
Remove three screws.
CAUTION: When removing the motor from the
regulator(1), be careful not to get injured by the
strong repellent force of the regulator spring.
631RS018
Installation
To install, follow the removal steps in the reverse order.
Front Passenger Seat Side
Removal
1. Disconnect the battery ground cable.
2. Remove the window regulator assembly (1).
Refer to the Window Regulator and Glass removal
steps in Body Structure section.
3. Remove the power window motor(2).
Remove three screws.
CAUTION: When removing the motor from the
regulator(1), be careful not to get injured by the
strong repellent force of the regulator spring.
631RS015
Installation
To install, follow the removal steps in the reverse order.
Rear-Left Side
Removal
1. Disconnect the battery ground cable.
2. Remove the rear window regulator assembly.
Refer to the Rear Window Regulator and Glass
removal steps in Body Structure section.
3. Remove the power window motor(1).
Remove four screws.
651RW014
Installation
To install, follow the removal steps in the reverse order.
Rear-Right Side
Removal and Installation
Refer to the Rear Power Window Motor-Left Side removal
and installation steps in this section.

Page 3691 of 6000

B-5
BLOWER
MOTOR2
B-5
1
I-51
3I-51
I-51I-51
MAX HI
RELAY POWER
TRANSISTORI-50
I-50
4
H-202
H-26
10
1
3
H-20
121 2L/B
0.5P/G
12
I-32
16 I-32
P-2
0.85W/G5W
5W 0.5R/W
0.3B0.5R/W 0.3R/W
TAIL RELAY(4) ILLUMINATION
CONTROLLER0.5G/R 0.85G/R
1.25B
1.25B1.25B
0.5B
9 I-32 5W 3W
BATT
FL-1
80A
MAIN4B-36
33L/R
C-19 25A
BLOWERC-20 10A
AIR CON
3L 2L/B
0.3BR
0.5BR0.3BR 2/B 0.3GR
0.3GR/L0.5L/B
2/B
B-36
20
H-27 2
B-36H-14
1
B-36HEATER & A/C RELAY
STARTER RELAY(1)
H-141
H-1310
I-328
H-269
10 C-16
10A CLOCK ROOM
BODY-RHBODY-LH
B-18
B-19
B-1
AUTO A/C CONTROL UNITAUTO A/C CONTROL UNIT
I-3217
14 35 2112 337
I-32
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Page 3695 of 6000

0.5R/G
ILLUMINATION
CONTROLLER
12
I-32
157
I-32
16 I-3229
P-2
0.85W/R5W
3L 2L/B 2L/BBATT.
5W 0.5R/W
0.3B0.5R/W 0.3R/W
TAIL REAY(4) 0.5G/R 0.85R/W
1.25B
1.25B
0.5B
9 I-3236 5W 3W FL-1
80A
MAIN4
B-36
33L/RC-20 10A
AIR CON
C-19 25A
BLOWER
BLOWER
MOTOR
B-36 2
B-36H-14
1
B-36HEATER A/C RELAY
STARTER SW (ACC)
H-141
I-328
H-265
10 C-16 10A
CLOCK ROOM
C-11 10A
AUDIO
F-12 10A
TAIL-RH
BODY-LHB-19
BODY-RHB-22BH-481.25B 15
H-2614
I-50 2
AUTO A/C CONTORL UNIT AUTO A/C CONTORL UNIT
I-32
6
H-16
0.5BR 2B 2B0.3GR/W0.5L/B
0.3BR 0.3BR
19
I-33
33
22 21 3512
H-48
0.3GR/L
MAX HI
RELAY POWER
TRANSISTOR
I-51
3
H-4811
I-51
4I-50
3
I-512I-501
H-4815
I-511
B-51
B-5
2
H-484
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17
I-33
14
D08RY00121

Page 3699 of 6000

X-2124
13X-21
X-21THERMO SW RELAY
0.5BR 0.5BR
0.5G/Y
QWS THERMO SW 0.5G/BX-21
B-19
B-18
BODY-RH
BODY-RH
I-32 I-33I-32 I-32 I-33 I-33
84
I-329I-32107111213
12
B-36 B-36
B-36 B-3634
9
H-26
5W 3W
5W
3L/R
C-16
CLOCK, ROOM
BODY ENG. FRAME10A
0.5Y/B 0.5Y/B 0.5Y/B
0.5R/G
0.5G/R 0.5G/RILLUMINATION
CONTROLLER
TAIL RELAY (4) 0.5R/W 0.3R/W0.5R/W 0.5R/W
0.5BR 0.5BR
0.5BR
HEATER
& A/C RELAY CHARGE
RELAY(1)
P-1
P-5
P-2
P-7P-10P-6
5B30B8B
8B/R
FL-1
80A MAIN
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AUTO A/C CONTROL UNIT
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H-271.25B
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C-25C-25
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H-26160.5G/W 0.5LGPRESSURE SW
INTAKE
ACTUATOR
H-141
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0.85W/G 0.85W/G
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0.5BR
H-167
3
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H-17
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H-24
0.5BR
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ECM(J1-23)
H-2413
5
H-41
E-23THERMO UNIT
12
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C-19 25A
BLOWER
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MOTOR C-20 10A
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I-50 2
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0.3GR/W0.5L/B
0.3BR 0.3BR 2L/B 2B
19
I-33
33 22 34 19 18 17 12
0.3GR/LMAX HI RELAY
POWER
TRANSISTOR
I-51
3
H-26
10
I-51
4I-50
3
I-512I-501I-511
B-52
B-5
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I-33
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M
B-1
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