brake OPEL FRONTERA 1998 Workshop Manual

METER AND GAUGE8E–9
Meter Assembly–Gasoline W/O TOD–2
Connector No. I–9
Te r m i n a lFunction
1A/T oil temp warning light
2Seat belt warning light
3Check trans warning light
4Brake warning light
5Check engine warning light
6Charge warning light
7Cigarette lighter illumination light
8Illumination controller
9Tachometer
10D position (A/T)
11—
12A/T shift indicator control unit
13—
142 position (A/T)
15Starter switch
16Cruise set indicator light
17Cruise main indicator light
184WD indicator light
19Ground (Gauge)
20—
21Winter drive indicator light
22Oil pressure warning light
23—
24Air bag warning light
25Power drive indicator light
26—
27—
28Turn signal indicator light (Left)
29—
30Ground
Connector No. I–10
Te r m i n a lFunction
1Turn signal indicator light (Right)
2L position (A/T)
3R position (A/T)
4Engine coolant temperature gauge
5Speedometer
6—
7—
8Battery (+)
9—
10Rear fog light
11P position (A/T)
12N position (A/T)
133 position (A/T)
14High-beam indicator light (–)
15High-beam indicator light (+)
16ABS indicator light
17—
18Fuel warning light
19Oil pressure gauge
20Fuel gauge
21—
22—

METER AND GAUGE8E–11
Meter Assembly–Gasoline W/TOD–2
Connector No. I–9
Te r m i n a lFunction
1—
2Air bag warning light
3A/T oil temp warning light
4Charge warning light
5Check engine warning light
6Check trans warning light
7Brake warning light
8—
9Tachometer
10—
11Turn signal indicator light (Left)
12A/T shift indicator control unit
132 position (A/T)
14D position (A/T)
15Rear (TOD)
16Auto (TOD)
17Check (TOD)
18Cruise set indicator light
19Cruise main indicator light
20Oil pressure warning light
21Front “1” (TOD)
22Front “2” (TOD)
23Front “3” (TOD)
24Cigarette lighter illumination light
25Illumination controller
26Starter switch
27—
28Winter drive indicator light
29Power drive indicator light
30—
Connector No. I–10
Te r m i n a lFunction
1Turn signal indicator light (Right)
2L position (A/T)
3R position (A/T)
4Check engine warning light
5Speedometer
6—
7—
8Battery (+)
9Engine coolant temperature gauge
10Ground
11P position (A/T)
12N position (A/T)
133 position (A/T)
14High beam indicator light (–)
15High beam indicator light (+)
16ABS indicator light
17—
18Fuel warning light
19—
20Fuel gauge
21Ground (Gauge)
22—

METER AND GAUGE8E–13
Meter Assembly–Diesel–2
Connector No. I–9
Te r m i n a lFunction
1—
2Seat belt warning light
3—
4Brake warning light
5—
6Charge warning light
7Cigarette lighter illumination light
8Illumination controller
9Tachometer
10—
11—
12—
13—
14—
15Starter switch
16—
17—
184WD indicator light
19Ground (Gauge)
20—
21—
22Oil pressure warning light
23Water sedimenter
24Air bag warning light
25—
26Glow indicator light
27—
28Turn signal indicator light (Left)
29—
30Ground
Connector No. I–10
Te r m i n a lFunction
1Turn signal indicator light (Right)
2—
3—
4Engine coolant temperature gauge
5Speedometer
6—
7—
8Battery (+)
9—
10—
11—
12—
13—
14High-beam indicator light (–)
15High-beam indicator light (+)
16ABS indicator light
17—
18Fuel warning light
19Oil pressure gauge
20Fuel gauge
21—
22—

8F–54BODY STRUCTURE
Cross Beam Assembly
Parts Location
This illustration es based on RHD and W/SRS
740RW100
Legend
(1) Instrument Panel Assembly
(2) Cross Beam Assembly
(3) Side Support Bracket Assembly (RH)
(4) Brake Pedal Mounting Bracket Assembly(5) Steering Support Bracket Assembly
(6) Instrument Panel Center Bracket
(7) Side Support Bracket Assembly (LH)
(8) Steering Column Fixing Bolts
(9) Cross Beam Center Bracket
Removal
1. Disconnect battery ground cable.
2. Remove instrument panel assembly.
Refer to Instrument Panel Assembly in this section.
3. Remove side support bracket assembly (LH/RH).
Remove the 4 fixing bolts on both sides.
4. Remove cross beam center bracket
Remove 2 fixing nuts.5. Remove instrument panel center bracket.
Disconnect the PCM and EBCM connector.
Remove the DERM (SRS) with 3 fixing nuts.
CAUTION: For precautions on installation or
removal of SRS — air bag system, refer to
Supplemental Restraint System (SRS) — AIR BAG in
Restraint section.
Remove the 2 fixing nuts (upper) and the 4 fixing
bolts (lower).

8F–55 BODY STRUCTURE
740RW101
6. Remove steering column fixing bolts.
Remove 2 fixing bolts.
431RW007
7. Remove brake pedal mounting bracket assembly.
Disconnect the 2 brake pedal mounting bracket
assembly fixing nuts, and remove the antitheft
controller.
Disconnect the brake pedal link and the brake
switch, and remove the 4 fixing bolts and the nuts
on the bracket.
310RW014
8. Remove steering support bracket assembly.
Remove the 2 fixing bolts (upper side) (1) and the 3
fixing nuts (lower side) (2).
740RW102
9. Remove cross beam assembly.
Disconnect the harness clips from the crossbeam
assembly, and remove 2 fixing bolts on both sides
and 2 fixing nuts in the center.
Installation
To install, follow the removal steps in the reverse order.

10A–1
CRUISE CONTROL SYSTEM
CONTROL SYSTEM
CRUISE CONTROL SYSTEM
CONTENTS
Service Precaution 10A–1. . . . . . . . . . . . . . . . . . . . . .
General Description 10A–1. . . . . . . . . . . . . . . . . . . . .
Diagnosis 10A–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Switch 10A–2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 10A–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 10A–2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustment 10A–3. . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch Switch 10A–3. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation 10A–3. . . . . . . . . . . . . . .
Adjustment 10A–3. . . . . . . . . . . . . . . . . . . . . . . . . . .
Starter Switch 10A–4. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 10A–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 10A–4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cruise Control Main Switch 10A–5. . . . . . . . . . . . . . . Removal 10A–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 10A–5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cruise Control Switch (Combination Switch) 10A–5
Removal and Installation 10A–5. . . . . . . . . . . . . . .
Cruise Control Unit 10A–6. . . . . . . . . . . . . . . . . . . . . .
Removal 10A–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 10A–6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cruise Actuator 10A–7. . . . . . . . . . . . . . . . . . . . . . . . .
Actuator Cable Diagram (LHD) 10A–7. . . . . . . . . .
Actuator Cable Diagram (RHD) 10A–7. . . . . . . . . .
Removal 10A–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 10A–8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mode Switch 10A–8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation 10A–8. . . . . . . . . . . . . . .
Service Precaution
WARNING: IF SO EQUIPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
General Description
The cruise control keeps the vehicle running at a fixed
speed until a signal canceling this fixed speed is received .
When the main switch “AUTO CRUISE” is turned on with
the vehicle in the running mode, the battery voltage is
applied to the control unit. When a signal from the control
switch is input to the control unit while the vehicle is in this
state, the cruise control actuator is activated to operate
the system. Also, while the system is operating, the
“AUTO CRUISE” indicator light in the meter assembly
lights up.
1. SET/COAST Switch Function
1.Set Function: When the SET/COAST switch is
pressed and released with the main switch on, the
speed at which the vehicle is running at that moment
is stored in the memory, and the vehicle automatically
runs at the stored speed.
2.Coast-down Function: When the SET/COAST
switch is kept on while the vehicle in running, the
vehicle decelerates during that time. The speed at
which vehicle is running when the control switch is
turned off is stored in the memory, and the vehicle
automatically returns to the stored speed.
3.Tap-down Function: When the SET/COAST switch
is turned on and off instantaneously while the vehicle
is running, the vehicle decelerates a mile for each
on/off operation. The vehicle speed at which the
vehicle was running when the SET/COAST was
turned off last is stored in the memory, and the vehicle
automatically returns to this stored speed.

10A–2
CRUISE CONTROL SYSTEM
2. RESUME/ACCEL Switch Function
1.Resume Function: When the RESUME/ACCEL
switch is turned on/off after the system is temporarily
deactivated by pressing the brake or clutch pedal
while the vehicle is running, the vehicle resumes the
speed stored before the system was released, and
the vehicle automatically runs at the stored speed .
2.Accelerate Function: When the RESUME/ACCEL
switch is kept on after the system is released
completely, the vehicle accelerates its speed during
t h a t t i m e . T h e v e h i c l e s p e e d a t w h i c h t h e v e h i c l e w a s
running when the switch was turned off is stored in the
memory, and the vehicle automatically returns to this
speed.
3.Tap-up Function: When the RESUME/ACCEL
switch is turned on and off instantaneously while the
vehicle is running, the vehicle decelerates a mile for
each on/off operation. The vehicle speed at which the
vehicle was running when the switch was turned off
last is stored in the memory, and the vehicle
automatically returns to this stored speed.
3. CANCEL Function
1.Temporary Cancellation:
When the brake pedal is pressed.
When the clutch pedal is pressed. (M/T)
When the select lever is shifted to any position other
than “D”, “3”, “2” or “L”. (A/T)
When the cancel switch is operated.
When the vehicle speed exceeds about 20 km/h
over the vehicle speed stored in the memory.
Turning the RESUME/ACCEL switch will return the
vehicle to the speed stored in the cruise control
memory.
2.Complete Cancellation:
When the starter switch or the main switch is turned
off.
When the fail-safe function is activated.
When the vehicle speed is about 38.5 km/h.
Diagnosis
Refer to the Cruise Control System Diagnosis in Wiring
System section.
Brake Switch
Removal
1. Disconnect the battery ground cable.
2. Remove the brake switch (1).
Disconnect the connector.
Loosen the lock nuts of the switch.
Remove the switch by turning it.
310RS004
Installation
To install, follow the removal steps in the reverse order,
noting the following points.
1. Check to see if the brake pedal has been returned by
the return spring to the specified position.2. Turn the switch clockwise until the tip of the threaded
portion of the brake switch contacts the pedal arm.
3. Turn the switch counterclockwise until the space
between the tip of the threaded portion and the pedal
arm is 0.5 to 1.0 mm (0.02-0.04 in.) as shown in the
figure.
310RS003

10A–3
CRUISE CONTROL SYSTEM
Adjustment
1. Check to be sure that the brake pedal (3) has been
completely returned by the return spring.
2. Disconnect the switch connector.
3. Loosen the lock nut (1) of the switch (2).
4. Turn the switch clockwise until the tip of screw portion
of the brake pedal hits the pedal arm.
5. Turn the switch counterclockwise until the clearance
between the tip of the screw portion and the pedal arm
becomes 0.5 to 1.0 mm (0.02-0.04 in).
6. Tighten the lock nut.
7. Connect the switch connector.
310RW006
Clutch Switch
Removal and Installation
Refer to the Clutch Control removal and installation steps
in Clutch section.
Adjustment
1. Check to be sure that the clutch pedal (1) has been
completely returned by the return spring.
2. Disconnect the switch connector.
3. Loosen the lock nut (2) of the switch (3).
4. Push the switch by hand until the push rod cannot be
seen from the tip portion of the switch.
5. Give the switch one reverse rotation.
6. Tighten the lock nut.
7. Connect the switch connector.
203RW002

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THIS MALUAL INCLUDES THE FOLLOWING SECTIONS:
SECTION No. CONTRNTS
5A BRAKE CONTROL SYSTEM
5B ANTI-LOCK BRAKE SYSTEM
5C POWER ASSISTED BRAKE SYSTEM
5D PARKING BRAKES
HOME
5A
5B
5C
5D

DIFFERENTIAL (FRONT) 4A1–6
3. Remove the drain bolt to drain differential oil.
NOTE:
a. During the work, be sure that the diff case is
supported by the jack.
412RS003
b. Remove the brake caliper fixing bolt and hang the
caliper. Refer to Front Disc Brake Caliper Assembly
in Brake section.
c. Remove the antilock brake system speed sensor (if
equipped). Refer to Front Wheel Speed Sensor in
Brakes section.
4. Remove the hub assembly (Disc, back plate and
knuckle), refer to Front Hub and Disc in this section.
5. Disconnect the knuckle and the suspension arm.
Refer to Suspension section.
6. Remove steering link and arm assembly, refer to
Steering Linkage in Steering section.
7. Remove suspension crossmember.
8. Remove propeller shaft, refer to Front Propeller Shaft
in this section.
9. Remove protector (Shift on the fly model).
10. Remove the hose clip.
11. Disconnect breather hose from front drive axle tube.
(and disconnect housing : Shift on the fly model).
12. Disconnect vacuum hose from actuator (Shift on the
fly model).13. Disconnect shift switch connector (Shift on the fly
model).
412RS031
14. Remove VSV assembly (1) (Shift on the fly model).
NOTE: Be sure not to remove hose and connector from
VSV asm.
412RW002