clutch OPEL FRONTERA 1998 Workshop Manual

10A–3
CRUISE CONTROL SYSTEM
Adjustment
1. Check to be sure that the brake pedal (3) has been
completely returned by the return spring.
2. Disconnect the switch connector.
3. Loosen the lock nut (1) of the switch (2).
4. Turn the switch clockwise until the tip of screw portion
of the brake pedal hits the pedal arm.
5. Turn the switch counterclockwise until the clearance
between the tip of the screw portion and the pedal arm
becomes 0.5 to 1.0 mm (0.02-0.04 in).
6. Tighten the lock nut.
7. Connect the switch connector.
310RW006
Clutch Switch
Removal and Installation
Refer to the Clutch Control removal and installation steps
in Clutch section.
Adjustment
1. Check to be sure that the clutch pedal (1) has been
completely returned by the return spring.
2. Disconnect the switch connector.
3. Loosen the lock nut (2) of the switch (3).
4. Push the switch by hand until the push rod cannot be
seen from the tip portion of the switch.
5. Give the switch one reverse rotation.
6. Tighten the lock nut.
7. Connect the switch connector.
203RW002

PAGE BACK PAGE NEXT
THIS MALUAL INCLUDES THE FOLLOWING SECTIONS:
SECTION No. CONTRNTS
7A AUTOMATIC TRANSMISSION (4L30-E)
7A AUTOMATIC TRANSMISSION (AW30-40LE)
7A1 TRANSMISSION CONTROL SYSTEM (4L30-E)
7B MANUAL TRANSMISSION (AR-5)
7B MANUAL TRANSMISSION (MUA)
7C CLUTCH
HOME
7A
7A
7A1
7B
7B
7C

E-19
A/C TEHRMO
RELAY
THERMO
UNITPRESSURE
SW
I-3214I-334I-3318I-3211
AUTO A/C CONTROL UNIT
H-1616
H-241
H-611
H-1617
H-416
0.5P/G 0.5Y/B 0.5Y/B
0.5P/G
0.5G/O
1.25B
0.5G/O
0.5G/B
0.5G/B
0.5BR/Y 0.5BR/Y 0.5BR/Y 0.3G/B
0.5L/O
0.5L/W
0.3L/R
0.3L/Y
0.3BR/B0.5B 1.25B0.5G/B0.5G/W 0.5G/W 0.5G/W 0.5BR0.5LG 0.5BR
0.5BR 0.5RB
0.5BR
0.5BR
0.5BR
0.5BR
0.3B/L 0.3B/L PCM(E15)
PCM(B14)
X - 5
4X - 5
1
X -53 12
H-167
H-2413
X - 52A/C COMPRESSOR
RELAY
MAGNETIC
CLUTCHINTAKE
ACTUATOR
X - 7
4X -7
3
X -71X - 72
H-417
H-69
E-31
1
2 C-25
C-25
H-411
H-51
4
H-51
I-493
I-494 612
M
INCAR
SENSOR
I-341I-344
M
I-495
I-49I-49I-49
2I-34
3I-34
I-3312I-3313I-331I-3314
10 17 18 19 34 13 31 7
H-415
D08RY00293

A/C THERMO
RELAY THERMO
SENSORPURESSURE
SW
I-3214I-334I-3318I-3211
ATUO A/C CONTROL UNIT
H-1621
H-91
H-1611
E-19
H-1619H-416
0.5P/G 0.5Y/B 0.5Y/B 0.5Y/B
0.5P/G
0.5G/O 0.5G/O
0.5G/B
0.5G/B
0.5BR/Y 0.5BR/Y 0.5BR/Y 0.3G/B
0.5L/O
0.3L/W
0.3L/R
0.3L/Y
0.3BR/B 1.25B0.3G/B0.5G/W 0.5G/W
0.5G/W0.5BR 0.5LG 0.5BR
0.5BR 0.5BR
0.5BR
0.5BR
0.5BR
0.5BR
0.3B/L 0.3B/L PCM(E15)
PCM(B14)
X - 5
4X - 5
1
X -53 12
H-1617
H-919
H-514
X - 52
A/C
COMPRESSOR
RELAY
MAGNETIC
CLUTCHINTAKE
ACTUATOR
X - 7
4X -7
3
X -71X - 72
H-417
H-69
E-31
1
2C-25
C-25
H-411
H-51
I-493
I-494612
M
IN CAR
SENSOR
I-341I-344
M
I-495
I-49I-49I-49
2I-34
3I-34
I-3312I-3313I-331I-33
31 71334
1.25B19 18 101714
H-415
D08RY00122

AUTO A/C CONTROL UNIT 0.3B/L
0.3G/W 0.3G/W
I-34
2
10 9 8 11 23 24 16 6 25 26 1 2 3 4 32 31 20 133 I-34
M
I-3414
I-34
2
1 C-86
H-24
0.3LG/B
1
2C-86
9
H-24
I-33
1 I-35
3
I-33
0.3BR/B0.5B
0.3LG/B
8I-3520.3LG/W0.3B/L
0.3B/L
20
0.3LG/W
I-33
0.3B/L
M
6
6
I-32 I-45
H-674
I-453
H-678
2
15
I-33
H-676
8
5
I-32
H-675
7
5
I-33
H-677
I-45 I-45 I-45
0.3V/W
0.3V/R
0.3V/G
0.3V 0.3V/W
0.3V/R
0.3V/G
0.3V
M
1
4 B-69
H-2511
9
45
3
H-2512
3
10
H-2618
0.3Y/BR
0.3Y/G
0.3GR
I-32 I-32I-33
0.3Y/BR
0.3Y/G
0.3GR
B-69 B-69 B-69B-69
VENT FOOT DEFB/L D/F
4
H-26
1118
I-33 I-33 1
X-1224
13X-12
X-12
X-524
13 X-5
X-5 X-5
0.5BR
11
H-410.5G/W
0.5G/O
0.5P/G
2 7
H-6H-414
H-17E-27 0.5G/O 0.5G/O
A/C THERMO
RELAY
0.5G/O ECM(J1-31)
INCAR SENSOR
AMBIENT SENSOR
SUN SENSOR
DUCT SENSOR
MIX
ACTUATORMODE
ACTUATOR
I-33
8 B-692 76 B-69 B-69 B-69
14
I-32
MAGNETIC
CLUTCH
I-401 I-40
9
H-2619
0.3GR/R
I-33
0.3GR/R
8
H-255
0.3GR/G
I-33
0.3GR/G
7
H-261
0.3GR/L
I-33
0.3GR/L
0.3GR/R
0.3B/L 0.3B/L 0.3B/L
0.3G/B0.3GR/G
0.5P/G
0.5P/G16
H-16
CERAMIC
HEATER RELAYCERAMIC
HEATER
DIODE
13
I-32
B-1 3W/L
0.5G/B
1
B-442
B-44 0.5Y/G 0.5Y/G11
H-150.3G/W
1
B-482
B-48 3W/G15
H-133W/G 2B
BODY-LH
X-12
2
6
H-16
H-1617
H-254
D08RY00115

0.3B/L
I-34
23 I-34
I-3414
I-34
2
1 C-86
H-9
0.3LG/B
1
2C-86
2
H-9
I-33
1 I-35
3
I-33
0.3BR/B0.5B
0.3LG/B
4I-3520.3LG/W0.3B/L
0.3B/L 0.3B/L 0.3B/L
20
0.3LG/WDUCT SENSORSUN SENSOR AMBIENT SENSORINCAR SENSOR
(ASPILATOR)
I-33
0.3B/L
M
6
6
I-32 I-45
H-674
I-453
H-256
2
15
I-33
H-676
8
5
I-32
H-672
7
5
I-33
H-673
I-45 I-45 I-45
0.3V/W
0.3V/R
0.3V/G
0.3V 0.3V/W
0.3V/R
0.3V/G
0.3V
M
1
4 B-69
H-2011
9
45
3
H-2012
3
10
H-482
0.3Y/BR
0.3Y/G
0.3GR
I-32 I-32I-33
0.3Y/BR
0.3Y/G
0.3GR
B-69 B-69 B-69B-69
VENT FOOT DEFB/L D/F
6
H-25
1118
I-33 I-33 1
X-1224
13X-12
X-12
X-524
13 X-5 A/C THERMO RELAYDIODE CERAMIC HEATER
RELAYCERAMIC HEATER
X-5 X-5
0.5G/W
12
H-410.5G/W
0.5G/O
0.5PG
2 7
H-6H-414
H-17E-27 0.5G/O 0.5G/O
I-32
10
0.5G/R
TAIL RELAYILLUMINATION
CONTROLLERI-32 35 36AUTO A/C CONTROL UNITMODE ACTUATOR
MIX
ACTUATOR
9
0.5R/G 0.5G/O ECM(J1-31)
I-33
8 B-692 76 B-69 B-69 B-69
14
I-32
I-401 I-40
9
H-4810
0.3GR/R
I-33
0.3GR/R
8
H-485
0.3GR/G
I-33
0.3GR/G
7
H-484
0.3GR/L
I-33
0.3GR/L
0.3G/B0.3B/L
0.3B/L0.3G/W 0.3G/W 0.3B/L
0.3B/L
0.3GR/R0.3GR/G
0.5P/G
0.5PG21
H-16
13
I-32
9 8 11 23 1624 6 25 26 1 1320 1031 234 32
B-2
BODY-RH 3W/L
5
H-41 0.5G/B 0.5G/B1
B-442
B-44 0.5Y/G 0.5Y/G11
H-150.3G/W
1
B-482
B-48 3W/G15
H-133W/G 2B
X-12
2
8
H-16
H-1619
12
H-25 MAGNETIC
CLUTCH
D08RY00117

FULL AUTO display
INTAKE indication
(LED)
(switching between
fresh and interior air)
MODE indication
(LED) (Blow port)
AC display (LED)
FAN indication (LED)
FAN KNOB
AUTO SET
REC FRESH SWITCH
TEMP LEVER
(temperature control)
MODE SWITCH
(blow port selection)
AC SWITCH
IN CAR SENSOR
AMBIENT SENSOR
SUN SENSOR
DUCT SENSOR
MIX ACTUATOR
POTENTIOMETER
MODE ACTUATOR
POTENTIOMETER
AIR MIX DOOR
MODE DOOR
INTAKE ACTUATOR
RECINTAKE DOOR
FAN MOTORPOWER
TRANSISTOR
AUTOMATIC HEATER/AIR CONDITIONER CONTROL UNIT (with the built-in micro-computer)
MAX HI RELAY
PRESSURE
SWITCHAIR CONDITIONER
THERMO RELAY
COMPRESSOR
SWITCH MAGNET
CLUTCH
PCM
PRESSURE
SWITCHAIR CONDITIONER
THERMO RELAYMAGNET
CLUTCH
(4JX1engine)
MIX FRESH
F01RY00009

I-32
C-1C-3I-33
E-3E-19B-19C-25
A 2
B-361
H-14
C-19
25A
BLOWER
MOTOR
C-20
10A
A/C FL-1
80A
MAIN
Heater
Relay
1B-3610
H-13
0.3
B 0.85
W/G0.85
W/R
3.0
W
3.0
L/R
0.5
BR
1.25
B
B-19
BODY-LH3
B-36
4B-36
BATT.(+)
Blower
MotorIntake
Actuator STARTER
RELAY(1)
0.5
LG 0.5
BR0.5
BR
0.5
G/W
0.5
P/G0.5
P/G0.5
G/O
0.5
G/O
PCM
(C3-E15)
31 13
COMP-F/B 70.5
BR
0.5
BR/Y 0.3
G/B0.5
G/B0.5
BR/Y 0.5
BR
Triple
Pressure
Switch
0.5
BR
A
A/C
Thermo Relay
Auto A/C Control Unit
3X-5
16
H-1617H-16
14
I-3218I-33
1X-5
13H-24
12
H-41
2 1
C-25
C-25
4X-5X-5 2
X-57
H-16
A/C
Compressor
Relay
Magnetic
clutch
1X-7
3X-74X-72
X-7
PCM
(C-1-B14)
E-39
1
H-67
H-41
5
H-41
Engine
Coolant
Temperature
Sensor
ENGINE COOLANT
TEMPERATURE GAUGE
0.5
Y/B
0.5
Y/B
0.5
Y/B
E-1911
1
H-61
H-24
I-334
B-36X-5X-7
H-14H-16
H-24
H-13
H-6H-41
6H-41
D08RY00182

C-25
0.5 BR
C-25
X-5X-5
X-5X-5
2 1
4 3
0.5 P/G FL-1 MAIN
80A
C-20
10A A/C
0.5 G/W 0.5 G/O
C-25E-27H-16
Pressure
switch
Relay:
Air conditioning
thermostat
Automatic heater/air conditioner
control unitRelay:
Air conditioning
0.5 BR
1
2
I-3214
Fan ON
I-32X-5
E-271
Magnet
clutch
B-36
B-36
H-1616
D08RY00183

7. Install drive plate bolt by using drive plate holder
J-7624 (1) to prevent the drive plate from rotating.
Tighten the drive plate bolt to the specified torque.
Torque: 13 Nꞏm (113 lb in)
After tightening the drive plate bolt, check to be
sure the pulley rotates smoothly.
Check to be sure that the clutch clearance is
between 0.3-0.6 mm (0.01-0.02 in.)
If necessary, install adjusting shim(s).
Adjusting shims are available in the following
thickness.
Thickness
0.1 mm (0.0039 in.)
0.3 mm (0.0118 in.)
0.5 mm (0.0197 in.)
1
901RX055
871RX014