wiring RENAULT KANGOO 1997 KC / 1.G Foult Finding - Injection Owner's Guide

B76531.0
ELECTRONICALLY CONTROLLED HYDRAULIC SYSTEMS
Fault finding - Interpretation of XR25 bargraphs
38
ABS BOSCH
5.3
Erase computer memory(GO**).
Carry out a road test followed by a check with the XR25 kit.AFTER REPAIR
Bargraph 8 right or left hand side flashing
Front right or front left wheel sensor signal

Even if they are present at time of testing, these faults will always be declared by
BG 8 flashing on the left or right hand side.
To confirm their presence and therefore the need to apply the fault finding be-
low, carry out a road test. The fault is present if the bargraph illuminates during
the test.
If bargraphs 6 and 8 left hand side are both illuminated, deal with bargraph 6
first.
If bargraphs 6 and 8 right hand side are both illuminated, deal with bargraph 6
first.
NOTES
Fiche n° 53 8
Check the quality of the wheel speed sensor mounting (its position and that it is tightened to
recommended torque).Check the sensor / target air gap over one wheel revolution : 0.13 mm < air
gap< 1.96 mm. Check conformity of the target (condition, number of
teeth=26)
Carry out a visual inspection of the sensor wiring and check the quality of the connections on the 31 track
computer connector.
If all checks are correct, reconnect the computer and the wheel speed sensor, then erase the computer
memory.
Leave fault finding mode(G13*) and carry out a road test. Replace the sensor if the fault reappears.
If the fault reappears after replacing the sensor, it may be caused by an operating fault on a solenoid
valve and it is therefore necessary to carry out the hydraulic check of the solenoid valves with the XR25 kit
with command G03* or G04* (consult the section "Aid"). If the ten unlocking/locking cycles do not occur
on one of the wheels, replace the hydraulic assembly.
If the hydraulic assembly is not at fault, replace the computer.
Check the connection and condition of the sensor connections.
If the connector is correct , check the resistance of the sensor at its connector.
Replace the sensor if its resistance is not approximately 1.6 Kohms (1.6 Kohms ± 320 ohms).
38-11

B76531.0
ELECTRONICALLY CONTROLLED HYDRAULIC SYSTEMS
Fault finding - Interpretation of XR25 bargraphs
38
ABS BOSCH
5.3
Erase computer memory(GO**).
Carry out a road test followed by a check with the XR25 kit.AFTER REPAIR
Bargraph 9 right or left hand side flashing
Signals to rear right or rear left wheel sensor

Even if present at time of test, these faults will always be declared by BG9 flas-
hing on the left or right hand side.
To confirm their presence and therefore the need to apply the fault finding be-
low, carry out a road test.The fault is present if the bargraph illuminates during
the test.
If bargraphs 7 and 9 left hand side are both illuminated, deal with bargraph 7
first.
If bargraphs 7 and 9 right hand side are both illuminated, deal with bargraph 7
first.
NOTES
Fiche n° 53 9
Check the quality of the wheel speed sensor mounting (position and torque tightening).
Check the connection and condition of the sensor connections.
Check the connections at the intermediate connector under the body R101.
If the connector is correct , check the resistance of the sensor at its connector.
Replace the sensor if its resistance is not approximately 1.6 Kohms (1.6 Kohms ± 320 ohms).
Carry out a visual inspection of the sensor wiring and check the quality of the connections on the 31 track
computer connector.
If all checks are correct, reconnect the computer and the wheel speed sensor, then erase the computer
memory. Leave fault finding mode(G13*) and carry out a road test.
If the fault reappears, check the sensor/target air gap over one wheel rotation :
0.03 mm < air gap< 2.4 mm (test only possible on vehicle with 4 bar rear axle).
Check conformity of the target:condition, number of teeth = 26.
If the fault reappears after replacing sensor, it could be caused by a solenoid valve operating fault. It is
therefore necessary to carry out a hydraulic test of the solenoid valves with the XR25 kit with command
G05* or G06* (consult section"Aid"). If the ten unlocking/locking cycles do not occur on one of the
wheels, replace the hydraulic assembly.
If the hydraulic assembly is not at fault, replace the computer.
If all checks are correct, leave fault finding mode(G13*) and carry out a road test.
Replace the sensor if the fault reappears.
38-12

B76531.0
ELECTRONICALLY CONTROLLED HYDRAULIC SYSTEM
Fault finding - Fault chart 38
ABS BOSCH
5.3
AFTER REPAIR Carry out a road test, then a check with the XR25 kit.
LOCKING OF ONE OR MORE WHEELSFault chart 4
REMINDER:Wheel locking on a vehicle equipped with ABS, or tyre squeal, considered by the customer
as locking, can be linked to a normal reaction of the system and should not be systematically
considered as a fault :
- locking is allowed below 3.75 mph ( 6 km/h) (the system will not provide regulation).
- Braking with ABS regulation under very bad road conditions (high degree of tyre squeal).
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Only consult this section after a complete check with the XR25 kit.NOTES
On the other hand, if there really is wheel locking on one or more wheels, lift the vehicle so the wheels can
be turned, and check :
- a possible incorrect connection in the speed sensor connection.
• Use operations #01, #02, #03 and #04 while turning the appropriate wheel and ensure the consis-
tency of the results obtained .
• If the value measured is zero, turn the other wheels to confirm a bad electrical connection of the sen-
sors and repair the wiring.
- A possible incorrect connection of the hydraulic assembly pipes.
• Use operations G03*, G04*, G05* and G06* while applying the brake and check for the ten cycles of
unlocking/locking on the wheel concerned (consult section "Aid").
• If the ten cycles do not occur on the wheel tested, (wheel remains locked), see if they occur on ano-
ther wheel (if a bad connection is confirmed: repair).
• If the ten cycles do not occur on a wheel and the pipes are correctly connected, replace the hydraulic
assembly.
• Check the condition of the ABS targets and that they conform.
• Also check the sensor/target air gap by rotating each of the wheels :
Front 0.13 mm < air gap over one rotation < 1.96 mm.
Rear 0.03 mm < air gap over one rotation < 2.4 mm (check only possible on vehicles with four-bar
rear axles).
If the fault persists after these checks, replace the hydraulic assembly.
38-24

B76531.0
ELECTRONICALLY CONTROLLED HYDRAULIC SYSTEM
Fault finding - Fault chart 38
ABS BOSCH
5.3
AFTER REPAIR Carry out a road test, then a check with the XR25 kit.
UNEXPECTED ABS OPERATION WHEN USING SPECIAL
EQUIPMENT (MOBILE PHONE,CB...)Fault chart 9
Check that equipment causing the problem during use is approved.
Check that this equipment has been correctly installed without modification to the original wiring, in
particular, that of the ABS (connections to earth and + after ignition/ before ignition of the ABS are not
permitted).
Only consult this section after a complete check with the XR25 kit.NOTES
38-29

v0406.0
IMMOBILISER
Fault finding- Interpretation of XR25 Bargraphs 82
When communication is established, deal with any fault bargraphs which may
be illuminated.
Carry out a conformity check.AFTER REPAIR
Bargraph 1 right hand side extinguished
XR25 KIT / DECODER UNIT COMMUNICATION
1
Check that lines K and L are not being disrupted by another computer.NOTES
Fiche n° 56
Check the condition of +before ignition feed fuse.
Change the fuse if necessary.
Ensure that the XR25 kit is not the cause of the fault by trying to communicate with another computer on
the vehicle (air conditioning computer, injection computer...).
Check that the ISO interface is in position S8, that the most recent version of the XR25 cassette and the
correct access code are being used(D 56).
Check battery voltage (U > 10.5 volts). Recharge the battery if necessary.
Check that the 18 track decoder unit connector is properly connected.
Check that the decoder unit is properly fed :
-earth on track A8 of the decoder unit connector.
-+ before ignition feed on tracks A9 and A1 of the decoder unit connector.
Ensure that the diagnostic socket is correctly fed.
Check and ensure the continuity and insulation of the wiring of tracks A3 and A4 of the decoder unit
connector.
If there is still no dialogue between the XR25 kit and the decoder unit, change the decoder unit.
82-4

v0406.0
IMMOBILISER
Fault finding- Interpretation of XR25 Bargraphs 82
Carry out a conformity check.
Check operation of the immobiliser system.AFTER REPAIR
Bargraph 4 right hand side incorrect illumination
+ AFTER IGNITION PRESENT
4
Reminder: Under normal operation :
- BG 4 right hand side illuminated ignition switch in position+after ignition
- BG 4 RH side extinguished ignition switch in a position other than +after
ignition.NOTES
Fiche n° 56
Check condition of the +after ignition fuse.
Change the fuse if necessary.
Ignition on , check for voltage of + 12 volts on track A7 of the 18 track decoder unit connector.
Are there 12 volts ?
Change the decoder unit.YES
NORepair the electrical wiring between track A7 of the 18 track decoder unit
connector and the passenger compartment fuse board.
82-6

Check the insulation in relation to earth of
the electrical wiring between :
B2 B3
B5 A1
Is there insulation from earth?
v0406.0
IMMOBILISER
Fault finding- Interpretation of XR25 Bargraphs 82
Erase the memorised fault by entering GO** on the XR25 keyboard.
Carry out a conformity check.
Check operation of the immobiliser system.AFTER REPAIR
Bargraph 5 left hand side illuminated
CENTRAL LOCKING SWITCH (CPE)
5
Check that the central locking switch is not permanently depressed as the result of
a mechanical fault .NOTES
Fiche n° 56
Decoder
unit
Central locking
switch
YES
Change the central locking switch.
NORepair the faulty electrical wiring.
82-7

v0406.0
IMMOBILISER
Fault finding- Interpretation of XR25 Bargraphs 82
Erase the memorised fault by entering GO** on the XR25 keyboard.
Carry out a conformity check.
Check operation of the immobiliser system.AFTER REPAIR
Bargraphs 6 left and 6 right hand side illuminated
ACCEPTANCE (CLEARANCE) OF THE SIGNAL BY THE DIESEL
SOLENOID VALVE AND CODED LINE
6
Before beginning the fault finding, switch on the ignition for longer than 30
consecutive seconds, then switch off the ignition.NOTES
Fiche n° 56
Ensure that the connector of the coded electronic unit of the solenoid valve is properly connected.
Set the XR25 to pulse sensor mode (button "G", input on terminal "Vin").
Ignition on, check for pulses on track A6 of the decoder unit connector (test with decoder unit and
solenoid valve coded electronic unit connectors connected).
Are there any pulses?
Replace the solenoid valve side electronic unit.YES
NOReplace the decoder unit.
For the diesel version, if bargraphs 6 right and 6 left are illuminated, check the impact switch.
Check the condition of the electrical wiring between track A6 of the decoder unit and track 8 of the
coded solenoid valve connector and check the 12 Volts supply and earth.
Repair if necessary.
82-9

v0406.0
IMMOBILISER
Fault finding- Interpretation of XR25 Bargraphs 82
AFTER REPAIR
Bargraph 6 right hand side illuminated
CODED LINE
6
NONE.NOTES
Fiche n° 56
Check the continuity and insulation from earth and from 12 volts of the wiring between track A6 of the
18 track decoder unit connector and track ** of the injection computer .
Repair the wiring if necessary.
Set the XR25 to pulse sensor mode (button "G", input on terminal "Vin").
Ignition on, check for pulses on track A6 of the decoder unit connector (test with decoder unit and
solenoid valve coded electronic unit connectors connected).
Are there any pulses ?
Replace the injection computer.YES
NOReplace the decoder unit.
** track : 43 or 19 depending on engine
Erase the memorised fault by entering GO** on the XR25 keyboard.
Carry out a conformity check.
Check operation of the immobiliser system.
For petrol vehicles, if bargraph 6 right hand side is illuminated, check the impact switch.
82-10

Check the continuity and insulation with earth and 12 volts of the wiring between :
18 track decoder unit connector (A2 4) antenna ring
Repair the wiring if necessary.
v0406.0
IMMOBILISER
Fault finding- Interpretation of XR25 Bargraphs 82
AFTER REPAIR
Bargraph 7 right hand side illuminated or flashing
ANTENNA RING/DECODER UNIT CONNECTION
XR25 aid: *27 = cc.1 short circuit+ 12 volts
co.0 open circuit
7
None.NOTES
Fiche n° 56
Ignition off, check for + 12 volts on track A2 of the decoder unit connector, wiring side (decoder
connector disconnected and antenna ring connector connected).
If 12 volts + before ignition feed are not measured, replace the +before ignition feed fuse
If the problem persists, replace the antenna ring.
Check that the antenna ring is properly fed with earth on track 2 and 12 Volts on track 3.
Disconnect the 4 track antenna ring connector.
Set the XR25 to pulse sensor mode (button "G", input on terminal "Vin").
When switching the ignition on again, check for a pulse on track A2 of the 18 track decoder unit
connector (test with decoder unit and antenna ring connectors connected).
When the ignition is switched on, is there a pulse?
Replace the antenna ring.YES
NOReplace the decoder unit.
Erase the memorised fault by entering GO** on the XR25 keyboard.
Carry out a conformity check.
Check operation of the immobiliser system.
82-11