wiring RENAULT KANGOO 1997 KC / 1.G Foult Finding - Injection Service Manual

Check the insulation in relation to the earth of the wiring between :
B1 B2
PLIP
decoder unit B2 B3 central locking
B5 A1 button
Are they insulated from earth ?
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IMMOBILISER
Fault finding- Interpretation of XR25 Bargraphs 82
AFTER REPAIR
Bargraph 11 left hand side remains extinguished
after pressing the PLIP
PLIP SIGNAL RECEIVED
11
If BG 17right is illuminated, do not apply the following fault finding as the
decoder unit is new. Carry out the Plip programming procedure.
Only consult the following fault finding if BG 11 left remains extinguished after
having tried to lock or unlock the vehicle doors with the PLIP .
NOTES
Fiche n° 56
Check if locking or unlocking the doors is possible by testing with the other key. If locking or unlocking of
the vehicle doors is possible, replace the battery in the first key.
On the infrared transmitter connector, check for + 12 V before ignition feed between tracks B2 and A3.
Is this voltage present ?
Set the XR25 to pulse sensor mode (button "G", input on terminal "Vin").
Check for pulses on track B2 of the infrared transmitter by pressing the PLIP (test
with the decoder unit and infrared transmitter connectors connected).
Are there any pulses when the PLIP is pressed?YES
YES Replace the decoder unit.
NO Replace the infrared transmitter.
NO
YES Repair the faulty wiring.
NO Change the decoder unit.
Carry out a conformity check.
Check operation of the immobiliser system.
82-12

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IMMOBILISER
Fault finding - Fault Chart (petrol version) 82
AFTER REPAIRWhen communication has been established, deal with any illuminated fault
bargraphs.
Carry out a conformity check.
Fault Chart 1NO XR25 / COMPUTER COMMUNICATION
Lines K and L are shared between several computers, which can disrupt them. If
the fault persists, it would be prudent to check that they are not disrupting lines K
and L.
NOTES
Ensure that the XR25 is not the cause of the fault by trying to communicate with another computer on the
vehicle (air conditioning computer, injection computer ...).
Check that the ISO selector is on position S8 , that you are using the latest XR25 cassette and and the correct
access code (D56).
Check the battery voltage (U > 10.5 volts). Recharge the battery if necessary.
Ensure that the diagnostic socket is correctly fed.
Check and ensure the continuity and insulation of the wiring of tracks A3 and A4 of the decoder unit
connector.
If there is still no dialogue between the XR25 and the decoder unit , replace the decoder unit .
Check that the 18 track decoder unit connector is correctly connected.
Check that the decoder unit is correctly fed :
-earth on track A8 of the decoder unit connector
-+ before ignition feed on track A9 of the decoder unit connector.
Check the condition of the +before ignition fuse.
Replace the fuse if necessary.
82-15

Check continuity and insulation from earth
and 12 volts of the wiring between :
2 masse
2
+AVC
4A2
Is the wiring in good condition?
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IMMOBILISER
Fault finding - Fault Chart (petrol version) 82
AFTER REPAIRCarry out a conformity check.
Check that the immobiliser system is working correctly.
Erase fault memory G0**.
Fault Chart 2
CONT 2
B
no Repair the wiring if faulty.decoder
bornierantenna
ring
yes
yesReplace the antenna ring .
yes
no Replace the decoder unit .
Check for voltage of + 12 volts on track A2 of
the decoder unit (decoder connector
disconnected and antenna ring connector
connected).
Is this voltage present?
yes
Replace the key.
Switch off the ignition and wait until the
immobiliser warning light flashes
(immobiliser active ). Set the XR25 to pulse
sensor mode (button "G",
input on terminal "Vin").
When switching on the ignition again, check
for a pulse on track A2 of the decoder unit
(test with decoder unit and antenna ring
connectors connected).
Is there a pulse?
82-18

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IMMOBILISER
Fault finding - Fault Chart (petrol version) 82
AFTER REPAIRCarry out a conformity check.
Check that the immobiliser system is working correctly.
Erase fault memory G0**.
Fault Chart 3IMMOBILISER WARNING LIGHT REMAINS PERMANENTLY ILLUMINATED
(even with ignition off) OR REMAINS PERMANENTLY EXTINGUISHED
Check that decoder unit programming has been correctly carried out.NOTES
no Replace the fuse.
yes
Check the condition of the +before ignition
fuse.
Is the fuse in good condition?
no Carry out petrol configuration G22*1*.
yes
no
Refer to the chart for bargraph 5LH in the
section "Fault finding - Interpretation of
XR25 bargraphs ".
Check that bargraph 3RH is extinguished .
Is bargraph 3RH extinguished ?
yes
no Repair the wiring.
Check continuity and insulation from earth
of the wiring between track A5 of the 18
track decoder unit connector and the
instrument panel .
Is the wiring in good condition?
Check that bargraph 5LH is extinguished .
Is Bargraph 5LH extinguished ?
yes
A
82-19

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IMMOBILISER
Fault finding - Fault Chart (petrol version) 82
AFTER REPAIRCarry out a conformity check.
Check that the immobiliser system is working correctly.
Erase fault memory G0**.
Fault Chart 4IGNITION ON, INJECTION WARNING LIGHT FLASHES PERMANENTLY
(impossible to start)
None.NOTES
Switch on the ignition.
Connect the XR25. Use fiche n° 56.
Selector on S8. Enter D56.
Is there communication between the XR25
and the decoder unit?
no See Fault Chart 1.
yes
no Repair the wiring .
yes
Check continuity and insulation from earth
and 12 volts of the wiring between
track A6 of the 18 track decoder unit
connector and track 19 (or 43 depending on
engine) of the injection computer.
Is the wiring in good condition ?
A
yesCheck the programming (G60*) if the
decoder unit is new, otherwise, replace the
unit.
no
Is Bargraph 19RH illuminated ?
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IMMOBILISER
Fault finding - Fault Chart (diesel version)82
AFTER REPAIRWhen communication has been established, deal with any illuminated fault
bargraphs.
Carry out a conformity check.
Fault Chart 1NO XR25/COMPUTER COMMUNICATION
Lines K and L are shared between several computers, which can disrupt them. If
the fault persists, it would be prudent to check that they are not disrupting lines K
and L.
NOTES
Ensure that the XR25 is not the cause of the fault by trying to communicate with another computer on the
vehicle (air conditioning computer, injection computer ...).
Check that the ISO selector is on position S8 , that you are using the latest XR25 cassette and the correct
access code (D56).
Check the battery voltage (U > 10.5 volts). Recharge the battery if necessary.
Ensure that the diagnostic socket is correctly fed.
Check and ensure the continuity and insulation of the wiring of tracks A3 and A4 of the decoder unit
connector.
If there is still no dialogue between the XR25 and the decoder unit , replace the decoder unit .
Check that the 18 track decoder unit connector is correctly connected.
Check that the decoder unit is correctly fed :
-earth on track A8 of the decoder unit connector
-+ before ignition feed on track A9 of the decoder unit connector.
Check the condition of the +before ignition fuse.
Replace the fuse if necessary.
82-26

Check continuity and insulation from earth
and 12 volts of the wiring between :
2 earth
3
+AVC
4A2
Is the wiring in good condition ?
v0406.0
IMMOBILISER
Fault finding - Fault Chart (diesel version)82
AFTER REPAIRCarry out a conformity check.
Check that the immobiliser system is working correctly.
Erase fault memory G0**.
Fault Chart 2
CONT 2
B
no Repair the faulty wiring .decoder
bornierantenna
ring
yes
yesReplace the antenna ring .
yes
no Replace the decoder unit .
Check for voltage of + 12 volts on track A2 of
the decoder unit (decoder connector
disconnected and antenna ring connector
connected ).
Is this voltage present?
yes
Replace the key.
Switch off the ignition and wait until the
immobiliser warning light flashes
(immobiliser active ). Set the XR25 to pulse
sensor mode (button "G",
input on terminal "Vin").
When turning on the ignition again, check for
a pulse on track A2 of the decoder unit (test
with decoder unit and antenna ring
connectors connected).
Is there a pulse?
82-29

Check the condition of the wiring between :
8A6
and the solenoid feed
(12 V and earth)
Is the wiring in good condition ?
solenoid valve
coded electronic
unit connector
v0406.0
IMMOBILISER
Fault finding - Fault Chart (diesel version)82
AFTER REPAIRCarry out a conformity check.
Check that the immobiliser system is working correctly.
Erase fault memory G0**.
None.NOTES
no Repair the wiring.
yes
no Replace the decoder unit .
decoder
bornier
yes
no
Replace the solenoid valve coded electronic
unit or refer to Workshop Repair Manual
section "changing the decoder and key kit".
Replace the decoder unit .
yes
XR25 connected , use fiche n° 56.
Carry out a mechanical check of the solenoid
valve .
-- Ignition off, enter G23*.
- Switch on the ignition. The valve should
open and close several times in 30 seconds
(listen).
Does the valve open and close for
approximately 30 seconds ?
Set the XR25 to pulse sensor mode (button
"G", input on terminal "Vin"). Ignition on,
check for pulses on track A6 of the decoder
unit connector (test with decoder unit and
solenoid valve coded electronic unit
connectors connected).
Are there any pulses?
Fault Chart 3IMMOBILISER WARNING LIGHT REMAINS ILLUMINATED FOR
LONGER THAN 30 CONSECUTIVE SECONDS , IGNITION ON

82-30

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IMMOBILISER
Fault finding - Fault Chart (diesel version)82
AFTER REPAIRCarry out a conformity check.
Check that the immobiliser system is working correctly.
Erase fault memory G0**.
Fault Chart 5IMMOBILISER WARNING LIGHT REMAINS PERMANENTLY ILLUMINATED (even
when ignition turned off ) OR REMAINS PERMANENTLY EXTINGUISHED
Check that decoder unit programming has been properly carried out.NOTES
no Replace the fuse.
yes
Check the condition of the +before ignition
fuse.
Is the fuse in good condition?
no Repair the wiring.
yes
Check continuity and insulation from earth
of the wiring between track A5 of the 18
track decoder unit connector and the
instrument panel .
Is the wiring in good condition?
Carry out the following tests to determine the
faulty component :
- If the immobiliser warning light is
illuminated , disconnect the 18 track
decoder unit connector and check that
the immobiliser warning light
extinguishes,
- If the immobiliser warning light is
extinguished , connect track A5 of the
decoder unit connector to a vehicle earth
and check that the immobiliser warning
light illuminates.
Does the immobiliser warning light
illuminate correctly during the test?
no Replace the instrument panel .
Replace the decoder unit .
yes
yes
Check that bargraph 5LH is extinguished .
Is bargraph 5LH extinguished ?no
Refer to the chart for bargraph 5LH in the
section "Fault finding - Interpretation of
XR25 bargraphs "
82-32

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IMMOBILISER
Fault finding - Aid
82
REMOVAL- REFITTING OF THE CLIPS
To remove the clips and the wiring tabs of the two decoder unit connectors, the kit Elé. 1263 MUST be
used.The connector and the wiring could be irreparably damaged if this tool is not used.
Use the black tool to unclip the modules.
Use the brown tool to remove the clips.
96031R
82-41