RENAULT KANGOO 2013 X61 / 2.G Diesel DCM 1.2 Injection Workshop Manual

13B-171
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP11
CONTINUED
Is the catalytic converter clogged or
damaged?Replace the catalytic converter (see MR 388 (Logan/
Sandero), MR 451 (Duster), MR 423 (Thalia 2/
Symbol 2) or MR 374 (Kangoo VLL), Mechanical,
19B, Exhaust, Catalytic converter: Removal -
Refitting).
Check that the turbocharger is working properly.
Run TEST 11 Air line at the turbocharger.
Run TEST 10 Turbocharger solenoid valve check.
Run TEST 12 Turbocharger.
Check the low pressure circuit by running TEST 1 Low pressure circuit check.
Check the injectors by running TEST 3 Injector check.
Check the high pressure pump by running TEST 6 High pressure system check.
Is the compression in order?
Is the valve clearance set correctly? Carry out the necessary repairs.
Contact the Techline if the customer
complaint is still present.Carry out the necessary repairs.
A
YES
NO
YESNO
YESNO

13B-172
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP12 Too much power
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
In this case, the control solenoid valve is jammed: it is possible to increase the vacuum but not reduce it
afterwards.
Using the diagnostic tool, check that the injector codes (C2I) are correctly entered on the identification screen. If
not, configure the correct injector codes using command SC002 Enter injector codes
Check the air inlet circuit by running TEST 5 Inlet circuit check.
Check that the engine has not sucked up its oil (engine racing).
Check that the turbocharger is working properly.
Run TEST 11 Air line at the turbocharger.
Run TEST 10 Turbocharger solenoid valve check.
Run TEST 12 Turbocharger.
Check the condition of the computer connections (for bent pins, signs of oxidation, silicone, etc.) and check that
the computer connectors lock correctly.
Contact the Techline if the customer complaint is still present.
DCM1.2_V08_ALP12

13B-173
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP12
CONTINUED 1
In this case, it may be the solenoid valve dynamic specification which is at fault (atmospheric pressure
resetting time). Final fault finding is carried out by measuring this specification on a special bench.
Check that solenoid valve casing does not have any splashes of fluid on it which may impede the breather (water,
engine oil, gearbox oil, brake fluid, coolant, mud, dust, or any other substance).
Instructions:
The solenoid valve must be set up 450 mm above the ground, in an area free from water, mud, or any other fluid.
Cleaning with a high pressure jet is forbidden.
Is there coolant present?
Is the solenoid valve subjected to significant fluctuations or impacts?
Instructions:
The solenoid valve must be correctly secured to its mounting.
Contact with the engine environment is forbidden.Follow the
recommendations below.
Check the turbocharger regulation control (no
partial jamming, etc.).Follow the recommendations below.
NOYES
NOYES
AA

13B-174
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP12
CONTINUED 2
Does the turbocharger control work?
Replace the solenoid valve. Carry out the necessary repairs.
If the fault is still present, contact the techline.
A
YESNO

13B-175
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP 13 Excessive consumption
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Check that the fuel tank is correctly filled and that the appropriate fuel is used.
Apply TEST 13 Diesel fuel conformity check.
Check the levels of engine oil and coolant.Replace the fuel temperature sensor (see MR
388 (Logan/Sandero), MR 423 (Thalia 2/Symbol
2), MR 451 (Duster) or MR 374 (Kangoo VLL),
Mechanical, 13B, Diesel injection, Rail pressure
sensor: Removal - Refitting). Is the fuel temperature sensor leaking?
Check the low pressure circuit by running TEST 1 Low pressure circuit check.
Visually check that there are no leakages on the high pressure circuit by running TEST 7 High pressure circuit
sealing check.
Check the air inlet circuit by running TEST 5 Inlet circuit check.
Using the diagnostic tool, check that the injector codes (C2I) are correctly entered on the identification screen. If
not, configure the correct injector codes using command SC002 Enter injector codes
YES
NO
A
DCM1.2_V08_ALP13

13B-176
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP 13
CONTINUED
Is the compression in order? Carry out the necessary repairs.
Is the catalytic converter clogged or damaged?Replace the catalytic converter (see MR
388 (Logan/Sandero), MR 451 (Duster),
MR 423 (Thalia 2/Symbol 2) or MR 374
(Kangoo VLL), Mechanical, 19B,
Exhaust, Catalytic converter: Removal
- Refitting).
Check that the turbocharger is working properly.
Run TEST 11 Air line at the turbocharger.
Run TEST 10 Turbocharger solenoid valve check.
Run TEST 12 Turbocharger.
Is the turbocharger in order?Carry out the necessary repairs.
Check the condition of the computer connections (for bent
pins, signs of oxidation, silicone, etc.) and check that the
computer connectors lock correctly.
Contact the Techline if the customer complaint is still
present.
A
NO
YES
YES
NO
NO
YES

13B-177
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP14 Overspeed when releasing accelerator or changing gear
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Check that there are no obstacles that might impede the accelerator pedal travel (carpet, hard point, etc.).
Using the diagnostic tool, check that the injector codes (C2I) are correctly entered on the identification screen. If
not, configure the correct injector codes using command SC002 Enter injector codes
Visually check the condition of the engine wiring harness.
Is the clutch clearance set correctly?Carry out the necessary
repairs.
Check that the engine has not sucked up its oil (engine racing).
Check that the turbocharger is working properly.
Run TEST 11 Air line at the turbocharger.
Run TEST 10 Turbocharger solenoid valve check.
Run TEST 12 Turbocharger.
Is the turbocharger in order?Carry out the necessary
repairs.
NO
YES
NO
A
YES
DCM1.2_V08_ALP14

13B-178
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP14
CONTINUED
Check the injectors by running TEST 3 Injector check.
Check the condition of the computer connections (for bent pins, signs of oxidation, silicone, etc.) and check that
the computer connectors lock correctly.
Contact the Techline if the customer complaint is still present.
A

13B-179
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP15 Engine dies on pulling away
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Is the clutch clearance set correctly? Carry out the necessary repairs.
Using the diagnostic tool, check that the injector codes (C2I) are correctly entered on the identification screen. If
not, configure the correct injector codes using command SC002 Enter injector codes
Check the air inlet circuit by running TEST 5 Inlet circuit check.
Is the catalytic converter clogged or damaged?Replace the catalytic converter (see MR 388
(Logan/Sandero), MR 451 (Duster), MR 423
(Thalia 2/Symbol 2) or MR 374 (Kangoo VLL),
Mechanical, 19B, Exhaust, Catalytic
converter: Removal - Refitting).
Check the low pressure circuit by running TEST 1 Low pressure circuit check.
Visually check the condition of the engine wiring harness.
Check the condition of the computer connections (for bent pins, signs of oxidation, silicone, etc.) and check that
the computer connectors lock correctly.
Contact the Techline if the customer complaint is still present.
NO
YES
YES
NO
DCM1.2_V08_ALP15

13B-180
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP16 Engine rattling, noisy engine, turbocharger noise
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
If the noise is coming from the turbocharger, apply the Technical Note 5164A, Fault finding of noises.
Note:
Pay close attention to faulty components that might result in unjustified replacement of the turbocharger. For
example, whistling does not necessarily indicate damage to the turbocharger (this could be coming from the
exhaust, the timing, the gearbox, etc.).
Check that the fuel tank is correctly filled and that the fuel is correct by running TEST 13 Diesel fuel conformity
check.
Check the levels of engine oil and coolant.
Is the compression in order? Carry out the necessary repairs.
Check the electrical conformity of the heater plugs (the resistance value of the heater plug must be less than
2).
NO
YES
A
DCM1.2_V08_ALP16