RENAULT KANGOO 2013 X61 / 2.G Diesel DCM 1.2 Injection Workshop Manual

13B-151
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP1
CONTINUED
Ensure that the diagnostic socket, component code 225, has properly power supply:
●+ Before ignition feed on connection BP56 or BP10 of component 225.
●+ After ignition feed on connection AP10 of component 225.
●Earth on connections MAM and NC or MK and NA of component 225.
If the connection or connections are faulty and if there is a repair procedure (see Technical Note 6015A (Renault)
or Technical Note 9804A (Dacia), Electrical wiring repair, Wiring: Precautions for repair), repair the wiring,
otherwise replace it.
If dialogue has still not been established after these checks, contact the techline.
A

13B-152
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP2 The engine will not start
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Check that the fuel tank is correctly filled and that the appropriate fuel is used.
Apply test 13 Diesel fuel conformity check.
Check the levels of engine oil and coolant.
Check the air inlet circuit by running TEST 5 Inlet circuit check.
Is the catalytic converter clogged or damaged?Replace the catalytic converter
(see MR 388 (Logan/Sandero),
MR 451 (Duster), MR 423 (Thalia
2/Symbol 2) or MR 374 (Kangoo
VLL), Mechanical, 19B, Exhaust,
Catalytic converter: Removal -
Refitting).
Check the electrical circuit by running TEST 2 Electrical circuit check.
Check the electrical conformity of the heater plugs (the resistance of the heater plug must be less than 2 ).
YES
NO
A
DCM1.2_V08_ALP02

13B-153
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP2
CONTINUED 1
Is the timing set correctly? Carry out the necessary repairs.
Visually check the condition of the engine wiring harness.
Does the starter motor operate correctly (minimum engine
speed = 200 rpm)?Carry out the necessary repairs.
Is the compression in order? Carry out the necessary repairs.
Using the diagnostic tool, check that the injector codes (C2I) are correctly entered on the identification screen.
If not, configure the correct injector codes using command SC002 Enter injector codes
Is PR038 Rail pressure less than 50 bar under + after
ignition feed?Apply the fault finding procedure for
DF007 Rail pressure sensor
circuit.
A
NO
YES
NO
YES
NO
YES
NO
B
YES

13B-154
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP2
CONTINUED 2
Check the low pressure circuit by running TEST 1 Low pressure circuit check.
Check the injectors by running TEST 3 Injector check.
Visually check that there are no leakages on the high pressure circuit by running TEST 7 High pressure circuit
sealing check.
Check the high pressure circuit by running TEST 6 High pressure system check.
Check the condition of the computer connections (for bent pins, signs of oxidation, silicone, etc.) and check that
the computer connectors lock correctly.
Contact the Techline if the customer complaint is still present.
B

13B-155
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP3 The engine starts with difficulty, or starts then stalls
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Check that the fuel tank is correctly filled and that the appropriate fuel is used.
Apply test 13 Diesel fuel conformity check.
Check the levels of engine oil and coolant.
Check the air inlet circuit by running TEST 5 Inlet circuit check.
Is the catalytic converter clogged or damaged?Replace the catalytic converter (see MR
388 (Logan/Sandero), MR 451 (Duster),
MR 423 (Thalia 2/Symbol 2) or MR 374
(Kangoo VLL), Mechanical, 19B, Exhaust,
Catalytic converter: Removal - Refitting).
Check the electrical conformity of the heater plugs (the resistance of the heater plug must be less than 2 ).
YES
NO
A
DCM1.2_V08_ALP03

13B-156
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP3
CONTINUED 1
Is the timing set correctly? Carry out the necessary repairs.
Is the compression in order? Carry out the necessary repairs.
Visually check the condition of the engine wiring harness.
Check the electrical circuit by running TEST 2 Electrical circuit check.
Using the diagnostic tool, check that the injector codes (C2I) are correctly entered on the identification screen. If
not, configure the correct injector codes using command SC002 Enter injector codes
A
NO
YES
NO
YES
B

13B-157
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP3
CONTINUED 2
Check the low pressure circuit by running TEST 1 Low pressure circuit check.
Visually check that there are no leakages on the high pressure circuit by running TEST 7 High pressure circuit
sealing check.
Check the high pressure system by running TEST 6 High pressure system check.
Check the condition of the computer connections (for bent pins, signs of oxidation, silicone, etc.) and check that
the computer connectors lock correctly.
Contact the Techline if the customer complaint is still present.
B

13B-158
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP4 Starting difficult with warm engine
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Check that the tank has been filled correctly.
Check the air inlet circuit by running TEST 5 Inlet circuit check.
Is the compression in order? Carry out the necessary repairs.
Is the catalytic converter clogged or damaged?Replace the catalytic converter (see
MR 388 (Logan/Sandero), MR 451
(Duster), MR 423 (Thalia 2/Symbol 2) or
MR 374 (Kangoo VLL), Mechanical,
19B, Exhaust, Catalytic converter:
Removal - Refitting).
Using the diagnostic tool, check that the injector codes (C2I) are correctly entered on the identification screen. If
not, configure the correct injector codes using command SC002 Enter injector codes
Visually check the condition of the engine wiring harness.
Check the low pressure circuit by running TEST 1 Low pressure circuit check.
NO
YES
YES
NO
A
DCM1.2_V08_ALP04

13B-159
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP4
CONTINUED
Control the injectors using commands:
– AC005 Cylinder 1 injector,
– AC006 Cylinder 2 injector,
– AC007 Cylinder 3 injector,
– AC008 Cylinder 4 injector.
Can you hear the valve moving when you are 1 metre
from the vehicle?Run TEST 9 Diesel filter check.
If the test is correct, only replace the faulty
injector(s) (see MR 388 (Logan/Sandero),
MR 451 (Duster), MR 423 (Thalia 2/Symbol
2) or MR 374 (Kangoo VLL), Mechanical,
13B, Diesel injection, Diesel injector:
Removal - Refitting).
Check the high pressure system by running TEST 6 High pressure system check.
Check the condition of the computer connections (for bent pins, signs of oxidation, silicone, etc.) and check that
the computer connectors lock correctly.
Contact the Techline if the customer complaint is still present.
A
NO
YES

13B-160
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP5 Rough idle (pumping)
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Check that the tank is correctly filled and that the appropriate fuel is used.
Apply test 13 Diesel fuel conformity check.
Check the low pressure circuit by running TEST 1 Low pressure circuit check.
Using the diagnostic tool, check that the injector codes (C2I) are correctly entered on the identification screen. If
not, configure the correct injector codes using command SC002 Enter injector codes
Visually check the condition of the engine wiring harness.
Visually check that there are no leakages on the high pressure circuit by running TEST 7 High pressure circuit
sealing check.
A
DCM1.2_V08_ALP05