relay SSANGYONG KORANDO 1997 Service Manual PDF

LIGHTING SYSTEM 9B-23
SSANGYONG MY2002
TAIL LAMP RELAY CIRCUIT POSITION LAMP, TAIL LAMP, LICENSE LAMP
KAA9B210

SSANGYONG MY2002
9T1-4 REMOTE KEYLESS ENTRY AND ANTI-THEFT SYSTEM
DIAGNOSTIC INFORMATION AND PROCEDURE
DIAGNOSIS TEST
Introduction
Using the service connector, possible defects in power section, input output section of internal STICS unit can be
detected and each normal status and defect mode can be checked.
Diagnosis method
1. Use buzzer for diagnosis check status output.
2. Following function outputs should not act when diagnosis switch is ON (STICS in the diagnosis socket box :
connection of No. 7 and ground No. 1)
Tail lamp ON warning (buzzer output stop, door lock/unlock output stop)
Seat belt warning (chime bell output stop)
Central door lock (door lock/unlock output stop)
3. Functions in No. 2 should be restored when diagnosis switch is OFF.
4. Check output should be made once while the diagnosis switch is ON.
5. When inputs are made by operating each different switches more than 2 continuously, make output according
to input order (buzzer ON) and trun off the buzzer for 1 second and than make other remaining outputs for
input switch.
6. Buzzer output is as follows.
T1 : 0.3 ± 0.1 sec.
T2 : 0.3 ± 0.1 sec.
T : 0.6 ± 0.2 sec.
Note:
In case of checking related devices, there will be buzzer sound if it is normal and no buzzer sound if it is
defective.
Step Required ConditionActionRemark Valve (s)
Diagnosis switch ON
Battery voltage supply
Operation of battery and
related devices
IGN key insertion
Operation of IGN and
related devicesBuzzer once
Buzzer twice
Buzzer once
Buzzer once
Buzzer once
Buzzer once
Buzzer once
Buzzer once
Buzzer once
IGN 1 buzzer
twice, IGN 2
buzzer once,
Power window
buzzer 3 times
Buzzer once
Buzzer once
Wiper motor
parking 3 times,
washer switch
once, wiper relay
twice Confirm thediagnosis function start
Check the battery
Tailgate, rear door lock switch
Driver’s door lock switch
Passenger’s door lock switch
Driver’s door switch
Passenger and rear door switch
REKES input
Key reminder switch
IGN and power window relay
Parking brake switch
Seat belt switch
Washer switch1
2
3
4
5
6
7
8
9
10
11
12
13Diagnosis
switch ON

REMOTE KEYLESS ENTRY AND ANTI-THEFT SYSTEM 9T1-5
SSANGYONG MY2002
KAA9T020
KAA9T030
INPUT MEMORY
When the REKES transmitter is lost
1. Connect the battery terminal No. 3 and REKES
terminal No. 4 which are on the diagnosis socket
under the dash board with service lead wire.
2. push the lock or unlock button on the REKES
transmitter.
3. Input memory and close all doors.
4. Check the operation of door locking system by
pushing the lock or unlock button on the REKES
transmitter.
When the transmitter is faulty
1. Connect the battery terminal No. 3 and REKES
terminal No. 4 which are on the diagnosis socket
under the dash board with service lead wire.
2. Set the input switch of the REKES receiver onto
the No. 1 or No. 2 position and push the lock or
unlock button on the REKES transmitter.
3. Set the input switch of the REKES receiver onto
the central position and close all doors.
4. Check the operation of door locking system by
pushing the lock or unlock button on the REKES
transmitter.
Step Required ConditionActionRemark Valve (s)
Wiper motor
parking 3 times,
washer switch
once, wiper relay
twice
Buzzer once
Buzzer once
Buzzer once
Buzzer once Wiper auto switch
ALT ‘L’
Volume variable switch
Defogger switch
Speed sensor signal
Operation of IGN and
related devices
Operation of IGN and
starting and related
devices14
15
16
17
18
KAA9T100

1-2 1-2 1-2 1-2
1-2
HOW TO USE ELECTRICAL WIRING DIAGRAM HOW TO USE ELECTRICAL WIRING DIAGRAMHOW TO USE ELECTRICAL WIRING DIAGRAM HOW TO USE ELECTRICAL WIRING DIAGRAM
HOW TO USE ELECTRICAL WIRING DIAGRAM1. 1.1. 1.
1.
HO HOHO HO
HO
W W W W
W
T TT T
T
O READ ELECTRICAL O READ ELECTRICAL O READ ELECTRICAL O READ ELECTRICAL
O READ ELECTRICAL
WIRING DIA WIRING DIAWIRING DIA WIRING DIA
WIRING DIA
GRAM GRAMGRAM GRAM
GRAM
1) 1)1) 1)
1)
CONTENTS OF ELECTRICAL WIRING DIAGRAM (CIRCUIT) CONTENTS OF ELECTRICAL WIRING DIAGRAM (CIRCUIT)CONTENTS OF ELECTRICAL WIRING DIAGRAM (CIRCUIT) CONTENTS OF ELECTRICAL WIRING DIAGRAM (CIRCUIT)
CONTENTS OF ELECTRICAL WIRING DIAGRAM (CIRCUIT)
POSITION POSITIONPOSITION POSITION
POSITION
EXPLANATION EXPLANATIONEXPLANATION EXPLANATION
EXPLANATION
- Upper horizontal lines : Power supply lines
- Power supply lines : 30, 15, 15A, 15C, 58
- Ef20 or F2 : Fuse Number
• Ef20 : Fuse No #20 in engine room compartment
 F2 : Fuse No #2 in passenger room compartment
- Connector (C101~C901)
 Connector No C203 terminal No1
* Refer to Major Connector Position (Section 2)
- S201 : Splice pack (S101~S306)
* Refer to Major Splice Pack Position (Section2)
- Wiring Harness Color
* Refer to Wiring Harness Color Abbreviation
- Internal circuit of component (Relay)
(Component Name and Terminal Number)
- Internal circuit of component (Switch)
(Component Name, Terminal Number and Connecting Wiring Circuit)
- J201 : Joint(J101~J401)
* Refer to Major Joint Position(Section2)
- Lower horizontal line : Ground line
 Ground position(G101~G402)
 B : Body Ground
* Refer to Major Ground Position (Section2) A AA A
A
B BB B
B
C CC C
C
D DD D
D
E EE E
E
F FF F
F
G GG G
G
H HH H
H
I II I
I
A AA A
A B BB B
B
C CC C
C
D DD D
DF FF F
F
G GG G
G
E EE E
E
I II I
I H HH H
H

HOW TO USE ELECTRICAL WIRING DIAGRAM HOW TO USE ELECTRICAL WIRING DIAGRAM HOW TO USE ELECTRICAL WIRING DIAGRAM HOW TO USE ELECTRICAL WIRING DIAGRAM
HOW TO USE ELECTRICAL WIRING DIAGRAM
1-3 1-31-3 1-3
1-3
Connector
Diode
Fuse in engine room fuse & relay box
Fuse in passenger room fuse box
GroundJoint - Inline wire connected pointSplice pack(Junction connector) C CC C
C
D DD D
D
Ef EfEf Ef
Ef
F FF F
F
G GG G
G
J JJ J
J
S SS S
S
2. 2.2. 2.
2.
CIRCUIT IDENTIFICA CIRCUIT IDENTIFICACIRCUIT IDENTIFICA CIRCUIT IDENTIFICA
CIRCUIT IDENTIFICA
TION SYMBOL TION SYMBOLTION SYMBOL TION SYMBOL
TION SYMBOL
3. 3.3. 3.
3.
FUNCTION OF PO FUNCTION OF POFUNCTION OF PO FUNCTION OF PO
FUNCTION OF PO
WER SUPPL WER SUPPLWER SUPPL WER SUPPL
WER SUPPL
Y LINE (NUMBER) Y LINE (NUMBER)Y LINE (NUMBER) Y LINE (NUMBER)
Y LINE (NUMBER)
IDENTIFICATION IDENTIFICATIONIDENTIFICATION IDENTIFICATION
IDENTIFICATION
SYMBOL SYMBOLSYMBOL SYMBOL
SYMBOLMEANING MEANINGMEANING MEANING
MEANINGPower supply No Power supply NoPower supply No Power supply No
Power supply No
Power supply condition Power supply conditionPower supply condition Power supply condition
Power supply condition
Battery Voltage(B+) supply in Ignition Switch "ON" and "ST" (IGN 1)Battery Voltage(B+) supply in Ignition Switch "ON" (IGN 2)
Battery Voltage(B+) supply in Ignition Switch "ON" and "ACC"
Battery Voltage(B+) supply directly regardless of Ignition Switch
Ground connected to battery(–)Battery Voltage(B+) supply in Head Lamp Switch 1st and 2nd step(Illumination circuit) 15 1515 15
15
15A 15A15A 15A
15A
15C 15C15C 15C
15C
30 3030 30
30
31 3131 31
31
58 5858 58
58
Abbreviation AbbreviationAbbreviation Abbreviation
Abbreviation
Color ColorColor Color
Color
Brown
Green
Violet
Pink
White
Orange
Light Green Br BrBr Br
Br
G GG G
G
V VV V
V
P PP P
P
W WW W
W
Or OrOr Or
Or
Lg LgLg Lg
Lg
Abbreviation AbbreviationAbbreviation Abbreviation
Abbreviation
Color ColorColor Color
Color
Sky Blue
Red
Blue
Yellow
Gray
Black Sb SbSb Sb
Sb
R RR R
R
L LL L
L
Y YY Y
Y
Gr GrGr Gr
Gr
B BB B
B
4. 4.4. 4.
4.
WIRING HARNESS COLOR IDENTIFICA WIRING HARNESS COLOR IDENTIFICAWIRING HARNESS COLOR IDENTIFICA WIRING HARNESS COLOR IDENTIFICA
WIRING HARNESS COLOR IDENTIFICA
TION TIONTION TION
TION5. 5.5. 5.
5.
HO HOHO HO
HO
W W W W
W
T TT T
T
O CHECK O CHECK O CHECK O CHECK
O CHECK
TERMINAL NUMBER OF CONNECT TERMINAL NUMBER OF CONNECTTERMINAL NUMBER OF CONNECT TERMINAL NUMBER OF CONNECT
TERMINAL NUMBER OF CONNECT
OR OROR OR
OR
- Terminal number is given based on Female Terminal Connector
ex) Terminal Number 4 of C901 connection
LockingTerminal Number 4
of total 6 pins
Male Connector
(W/H Fuel Tank)
4
C901
Female Connector
(W/H Floor) C901
W/H Floor132
465

HOW TO USE ELECTRICAL WIRING DIAGRAM HOW TO USE ELECTRICAL WIRING DIAGRAM HOW TO USE ELECTRICAL WIRING DIAGRAM HOW TO USE ELECTRICAL WIRING DIAGRAM
HOW TO USE ELECTRICAL WIRING DIAGRAM
1-3 1-31-3 1-3
1-3
Connector
Diode
Fuse in engine room fuse & relay box
Fuse in passenger room fuse box
GroundJoint - Inline wire connected pointSplice pack(Junction connector) C CC C
C
D DD D
D
Ef EfEf Ef
Ef
F FF F
F
G GG G
G
J JJ J
J
S SS S
S
2. 2.2. 2.
2.
CIRCUIT IDENTIFICA CIRCUIT IDENTIFICACIRCUIT IDENTIFICA CIRCUIT IDENTIFICA
CIRCUIT IDENTIFICA
TION SYMBOL TION SYMBOLTION SYMBOL TION SYMBOL
TION SYMBOL
3. 3.3. 3.
3.
FUNCTION OF PO FUNCTION OF POFUNCTION OF PO FUNCTION OF PO
FUNCTION OF PO
WER SUPPL WER SUPPLWER SUPPL WER SUPPL
WER SUPPL
Y LINE (NUMBER) Y LINE (NUMBER)Y LINE (NUMBER) Y LINE (NUMBER)
Y LINE (NUMBER)
IDENTIFICATION IDENTIFICATIONIDENTIFICATION IDENTIFICATION
IDENTIFICATION
SYMBOL SYMBOLSYMBOL SYMBOL
SYMBOLMEANING MEANINGMEANING MEANING
MEANINGPower supply No Power supply NoPower supply No Power supply No
Power supply No
Power supply condition Power supply conditionPower supply condition Power supply condition
Power supply condition
Battery Voltage(B+) supply in Ignition Switch "ON" and "ST" (IGN 1)Battery Voltage(B+) supply in Ignition Switch "ON" (IGN 2)
Battery Voltage(B+) supply in Ignition Switch "ON" and "ACC"
Battery Voltage(B+) supply directly regardless of Ignition Switch
Ground connected to battery(–)Battery Voltage(B+) supply in Head Lamp Switch 1st and 2nd step(Illumination circuit) 15 1515 15
15
15A 15A15A 15A
15A
15C 15C15C 15C
15C
30 3030 30
30
31 3131 31
31
58 5858 58
58
Abbreviation AbbreviationAbbreviation Abbreviation
Abbreviation
Color ColorColor Color
Color
Brown
Green
Violet
Pink
White
Orange
Light Green Br BrBr Br
Br
G GG G
G
V VV V
V
P PP P
P
W WW W
W
Or OrOr Or
Or
Lg LgLg Lg
Lg
Abbreviation AbbreviationAbbreviation Abbreviation
Abbreviation
Color ColorColor Color
Color
Sky Blue
Red
Blue
Yellow
Gray
Black Sb SbSb Sb
Sb
R RR R
R
L LL L
L
Y YY Y
Y
Gr GrGr Gr
Gr
B BB B
B
4. 4.4. 4.
4.
WIRING HARNESS COLOR IDENTIFICA WIRING HARNESS COLOR IDENTIFICAWIRING HARNESS COLOR IDENTIFICA WIRING HARNESS COLOR IDENTIFICA
WIRING HARNESS COLOR IDENTIFICA
TION TIONTION TION
TION5. 5.5. 5.
5.
HO HOHO HO
HO
W W W W
W
T TT T
T
O CHECK O CHECK O CHECK O CHECK
O CHECK
TERMINAL NUMBER OF CONNECT TERMINAL NUMBER OF CONNECTTERMINAL NUMBER OF CONNECT TERMINAL NUMBER OF CONNECT
TERMINAL NUMBER OF CONNECT
OR OROR OR
OR
- Terminal number is given based on Female Terminal Connector
ex) Terminal Number 4 of C901 connection
LockingTerminal Number 4
of total 6 pins
Male Connector
(W/H Fuel Tank)
4
C901
Female Connector
(W/H Floor) C901
W/H Floor132
465

2-6 2-6 2-6 2-6
2-6
ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS3. 3.3. 3.
3.
WIRING HARNESS & CONNECT WIRING HARNESS & CONNECTWIRING HARNESS & CONNECT WIRING HARNESS & CONNECT
WIRING HARNESS & CONNECT
OR & GR OR & GROR & GR OR & GR
OR & GR
OUND LOCA OUND LOCAOUND LOCA OUND LOCA
OUND LOCA
TION TIONTION TION
TION1) 1)1) 1)
1)
W/H ENGINE ROOM W/H ENGINE ROOMW/H ENGINE ROOM W/H ENGINE ROOM
W/H ENGINE ROOM
1. Starting motor
2. G102
3. -
4. Compressor
5. Wheel speed sensor(FRT LH)
6. Starting motor "ST" terminal connector
7. Canister purge valve (Gasoline E/G)
8. Pre-heating time control unit (Diesel E/G)
9. C109 (Diesel E/G)
10. J102
11. J101
12. G101
13. Turn signal & position lamp(FRT LH)
14. Fog lamp(FRT LH)
15. Head lamp(FRT LH)
16. HLLD (FRT LH)
17. Hood switch
18. Thermo switch (Diesel E/G)
19. LH horn
20. Condenser fan motor-Non A/conditioner
21. Condenser fan motor(LH)
22. Resistor
23. RH horn
24. Fog lamp(FRT RH)
25. Condenser fan motor(RH)
26. Head lamp(FRT RH)
27. HLLD (FRT RH)
28. Turn signal & position lamp(FRT RH)
29. G103
30. C110 (Diesel E/G)
31. Alternator B+ (Diesel E/G)
32. J104
33. J103
34. C110 (Gasoline E/G)
35. Alternator B+ (Gasoline E/G)
36. -
37. C111
38. Wheel speed sensor(FRT RH)
39. Dual pressure switch
40. Washer motor
41. ADD (FRT RH)
42. C112
43. C113
FUSE &RELAY BOX
42
43
41
40
393435
37303138
2928
25
26
24
23
2221201918
17
1516
13
12111089
7
6
5
4321
14
27
3233

ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
2-7 2-7 2-7 2-7
2-7
2) 2)2) 2)
2)
W/H MAIN W/H MAINW/H MAIN W/H MAIN
W/H MAIN• W/H MAIN
1. C351
2. S201
3. G201
4. G202
5. Auto down unit
6. HLLD switch
7. OSRV switch
8. Rear wiper & washer switch
8-1. DLC9. C201
10. Clutch switch "A"
11. Clutch switch "B" (Gasoline E/G)
12. Stop lamp switch
13. Dimmer & passing switch
14. Turn signal,FRT fog lamp & Light switch
15. Wiper switch
16. J201
17. C20218. Immobilizer antenna
19. Ignition switch
20. Cruise control switch
21. Key reminder switch
22. C203
23. Acceleration pedal sensor
24. Kick down switch
25. REKES
26. ADD' (LH)
27. Diagnosis connector
28. Brake fluid switch
29. Locking hud solenoid (TCCU)
30. C116
31. Cluster "D"
32. Cluster "C"
33. Cluster "B"
34. Cluster "A"
35. J202
36. J202
37. J203
38. S203
39. 4WD switch
40. Hazard switch
41. Defroster switch
42. -
43. Antenna feeder cable
44. S204
45. Audio
46. -
47. SDM
48. G204
49. C204
50. Chime Bell
51. Buzzer
52. Acceleration sensor
53. G203
54. Cigar lighter
55. Central door lock relay
56. BTSI solenoid
57. A/Tsocket
58. BTSI "P" position sw
59. Mode switch
60. Shift motor
61. Speed sensor & clutch coil
62. VSS
63. C301
64. C302
65. C30366. C304
67. TCM
68. TOD Resistor (Gasoline E/G)
69. G301
70. TOD or TCCU
71. FRT LH seat belt sw
72. Parking brake sw
73. W/D Burglar connector
74. Seat heater switch
75. STICS
76. G303
77. -
78. OVPR (Gasoline E/G)
79. C305
80. Seat belt sw (FRT RH)
81. EBCM (ADD)
82. G303
83. C205
84. Thermo amp
85. Passenger inflator
86. -
87. -
88. Front wiper motor
89. Siren
90. O2 sensor 1 / (Gasoline E/G)
91. EBCM (ABS) & Modulator (ABD)
92. J105
93. C113
94. C112
95. EGR solenoid (Diesel E/G)
96. C114 (Gasoline E/G)
97. C115 (Gasoline E/G)
98. J204 (Gasoline E/G)
99. S205
100.J205 (Gasoline E/G)
101.Antenna feeder cable
102.Auto antenna
103.C206
104.ECM (GSL) or Immobilizer unit (DSL)
105.EGR control unit (Diesel E/G)
106. G205
107.C361
108. O2 sensor 2 (Gasoline E/G)
FUSE
BOX
RELAY
BOX
FUSE &
RELAY BOX
A
1011
12131415171618192021222829
30
26
27
31323334
35
3637
38
394041
43
83888990
91
93
9495
9296
979899102
101100
106107
104105
103
108
84
85
44
8-1
4748
49
50
51
52
53
45
55
54565758
60616263
6465
66
67
68
71
72
73
74
7576
78
7980
8182
69
70
59
232425
13
4259678

ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
2-11 2-11 2-11 2-11
2-11
7) 7)7) 7)
7)
W/H AIR-CONDITIONER W/H AIR-CONDITIONERW/H AIR-CONDITIONER W/H AIR-CONDITIONER
W/H AIR-CONDITIONER
1. Mode actuator
2. C204
3. Intake actuator
4. Blower motor
5. Resistor
6. Blower relay
7. A/CON switch
8. Control pannel
9. Blower switch

ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
2-13 2-13 2-13 2-13
2-13
9) 9)9) 9)
9)
W/H PRE-HEATING (DIESEL) W/H PRE-HEATING (DIESEL)W/H PRE-HEATING (DIESEL) W/H PRE-HEATING (DIESEL)
W/H PRE-HEATING (DIESEL)
1. Preheating time control relay
2. C109
3. Glow plug 1
4. Glow plug 2
5. Glow plug 3
6. Glow plug 4
7. Glow plug 5 (662 LA only)
8. Engine coolant temperature sensor (Gauge)