SSANGYONG MUSSO 1998 Workshop Repair Manual

1B2-22 M161 ENGINE MECHANICAL
POWER STEERING PUMP AND A/C BRACKET
Preceding Work : Removal of cooling fan and shroud
Removal of drive belt
1 Nut .................................................35.2-28.8 Nm
2 Washer
3 Belt Pulley
4 Bolt (M8 X 91, 2 pieces).................22.5-27.5 Nm
5 Power Steering Pump
6 Bracket
7 Washer
8 Bolt (M8 X 20, 2 pieces).................22.5-27.5 Nm9 Washer
10 Bolt (M8 X 105,4 pieces)................22.5-27.5 Nm
11 A/C Compressor
12 Bolt (M8 X 50, 5 pieces, M8 X 80,
5 pieces)........................................22.5-27.5 Nm
13 A/C Bracket
14 Vent Hose
15 Bracket Gasket...................................... Replace

M161 ENGINE MECHANICAL 1B2-23
Removal & Installation Procedure
1. Remove the belt pulley after removal of poly v-belt.
Installation Notice
2. Disconnect the hydraulic pipe of the power steering pump
and drain the oil.
3. Unscrew the bolts (arrows) and remove the steering pump.
Installation Notice Notice
Pull the tensioning pulley counterclockwise as shown in the
figure.
4. Remove the compressor after disconnecting the wiring
connector and refrigerant pipe of A/C compressor.
Notice
Discharge all the refrigerant before removing the pipes.
Tightening Torque 40.5 - 49.5 Nm
Tightening Torque 22.5 - 27.5 Nm

1B2-24 M161 ENGINE MECHANICAL
5. Disconnect the vent hose from the A/C bracket.
6. Unscrew all the mounting bolts (arrows) and remove the
A/C bracket and the gasket.
Installation Notice
7. Clean the sealing surface.
8. Replace the gasket with new one.
9. Installation should follow the removal procedure in the
reverse order.
10. Check the oil leakage by operating the engine after
installation.
Tightening Torque 22.5 - 27.5 Nm

M161 ENGINE MECHANICAL 1B2-25
HYDRAULIC ENGINE MOUNTING INSULATOR
Service Data

1B2-26 M161 ENGINE MECHANICAL
Sectional View
1 Rubber Body
2 Brackek
3 Core
4 Lower Bolt
5 Rubber Plunger
6 Plunger Plate
7 Rubber
8 Plate9 Lower Orifice
10 Upper Orifice
11 Diaphram
12 Cover Plate
13 Upper Bolt
14 Flange Bolt
15 Rivet
16 Fluid

M161 ENGINE MECHANICAL 1B2-27
1 Upper Nut
2 Hydraulic Installer.................62~93 Nm
3 Lower Nut.............................28~47 Nm
Removal and Installation Procedure
1. Unscrew the upper nut(1) on engine mounting and remove
the engine.
Installation Notice
3. Installation should follow the removal procedure in the
reverse order.
Tightening Torque 62 - 93 Nm
2. Unscrew the lower nut(3) and remove the hydraulic engine
mounting insulator.
Installation Notice
Tightening Torque 28 - 47 Nm
Notice
If the insulator is spotted with oil, replace the hydraulic
insulator assembly.

1B2-28 M161 ENGINE MECHANICAL
POLY V-BELT
Preceding Work : Removal of cooling fan
1 Poly V-belt (2,155 mm)
2 Belt Tensioning Pulley
Removal & Installation Procedure
1. Release the belt tension by turning the stud on the cap with
12 sided wrench or spanner counterclockwise.
2. Remove the poly v-belt.
Notice
Check the belt for damage and tensioning pulley bearing
point for wear and replace them if necessary.
3. Install the belt after prying the tensioning pulley.
3 Belt Tensioner

M161 ENGINE MECHANICAL 1B2-29
Poly V-belt Arrangement
1 Belt Tensioning Pulley
2 Crankshaft Belt Pulley
3 A/C Compressor Pulley5 Alternator Pulley
7 Power Steering Pump Pulley
8 Water Pump Pulley

1B2-30 M161 ENGINE MECHANICAL
TENSIONING DEVICE
Preceding Work : Removal of tensioning device shock absorber
1 Bolt (M8 x 75, 2 pieces) +
Washer ..........................................22.5-27.5 Nm
2 Bolt (M8 x 25, 1 pieces) +
Washer ..........................................22.5-27.5 Nm
Removal & Installation Procedure
1. Turn the stud bolt to counterclockwise.
2. Insert the pin (111 589 01 15 00) into the hole in tensioning
arm.
3. Unscrew the bolts (1, 2) and remove the tensioning device.
Installation Notice
4. Installation should follow the removal procedure in the
reverse order.3 Tensioning Device
4 Stud bolt
5 Tensioning Arm
Tightening Torque 22.5 - 27.5 Nm

M161 ENGINE MECHANICAL 1B2-31
TENSIONING DEVICE SHOCK ABSORBER
1 End Cover
2 Nut .................................................40.5-49.5 Nm
3 Tensioning Pulley
4 Bolt (M8 X 25) + Washer................22.5-27.5 Nm
Removal & Installation Procedure
1. Remove the end cover (1).
2. Remove the nut (2) and remove the tensioning pulley (3).
Installation Notice5 Tensioning Device
6 Bolt (M8 X 35) + Washer................22.5-27.5 Nm
7 Shock Absorber
Tightening Torque 40.5 - 49.5 Nm
3. Unscrew the bolts (4,6) and remove the shock absorber
(7).
Installation Notice
Tightening Torque 22.5-27.5 Nm