SSANGYONG MUSSO 1998 Workshop Repair Manual

1B2-2 M161 ENGINE MECHANICAL
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
N
· ·· ·
·m
35 - 40
10 - 15
5 - 10
21 - 25
30
56 - 66
50 - 60
22.5 - 27.5
41.5 - 49.5
22.5 - 27.5
22.5 - 27.5
9 - 11
9 - 11
9 - 11
9 - 11
22.5 - 27.5
10
+90°
55
+90°
+90°
22.5 - 27.5
22.5 - 27.5
9 - 10
9 - 10
200
+90°
40
+90°
45
+90°
35
9 - 11
20
+90°
20
+90°
20 / + 90°
20 / + 90°
22.5 - 27.5Application
Power Steering Hydraulic Lines
A/C High Pressure and Liquid Hose
Radiator Support Menber Bolt
Fuel Supply and Return Hose to Fuel Distributor
Exhaust Manifold and Pipe
Propeller Shaft to Transmission
Engine Mounting Nut
Alternator Carrier Bolt
Belt Pulley Bolt
Steering Pump Bolt
A/C Bracket Bolt
Intake Air Duct Bolt
Ignition Cable Cover Bolt
Cylinder Head Cover Bolt
Camshaft Adjuster Bolt
Cylinder Head Front Cover Bolt
Flange Bolt in Exhaust Camshaft Sprocket
Cylinder Head Bolt
Cooling Fan Bracket Bolt
Timing Gear Case Cover Bolt M8
M6
Crankshaft Rear Cover Bolt
Vibration Damper Center Bolt
Connecting Rod Bearing Cap Bolt
Flywheel Stretch Bolt
Amarture Bolt in Flywheel
Ring and Seal Cover Nut in Flywheel
Sprocket Bolt to Exhaust Camshaft
Camshaft Adjuster Flange Bolt
Intake Flange Shaft Bolt
Exhaust Camshaft Sprocket Bolt
Camshaft Bearing Cap Bolt

M161 ENGINE MECHANICAL 1B2-3
N
· ·· ·
·m
20 / + 90°
40
72 - 88
20 / + 90°
25 - 35
22.5 - 27.5
22.5 - 27.5
22.5 - 27.5
22.5 - 27.5
30
26 - 34
30
8 - 10
25
25
22.5 - 27.5
29 - 35
22.5 - 27.5
9 - 11
50
9 - 11
15Application
Exhaust Camshaft Sproket Bolt
Chain Tensioner Screw Plug
Chain Tensioner Assembly
Exhaust Camshaft Sprocket to Camshaft
Oil Pump Sprocket Bolt
Tensioning Device Bolt
Water Pump Pulley
Upper Intake Manifold Bolt
Lower Intake Mainfold Bolt
Flange Bolt to Exhaust Mainfold
Exhaust Mainfold Nut to Stud Bolt
Rivet Nut in Exhuast Mainfold Hole
Pre-Silencer Bolt
Oil Drain Plug
Oil Filter Cover
Oil Filter Bolt
Oil Pump Drive Sprocket Bolt
Oil Pump Mounting Bolt
Oil Strainer Bracket Bolt
Oil Pressure Relief Valve Screw Plug
Oil Dipstick Guide tube Bolt
Oil Gallery Screw Plug
FASTENER TIGHTENING SPECIFICATIONS (Cont’d)

1B2-4 M161 ENGINE MECHANICAL
SPECIAL TOOLS
SPECIAL TOOLS TABLE
000 589 10 99 01
Torque Wrench
112 589 00 72 00
Oil Extractor000 589 72 21 00
Torque Wrench
001 589 66 21 00
Torque Wrench
000 589 01 10 00
Box Wrench Insert124 589 15 21 00
Radiator Cap
Testing Unit
116 589 02 34 00
Screw-Fixed Pin000 589 40 37 00
Hose Clamp

M161 ENGINE MECHANICAL 1B2-5
SPECIAL TOOLS TABLE (Cont’d)
104 589 01 01 00
Spanner
111 589 18 61 00
Lever Pusher111 589 25 63 00
Thrust Piece
111 589 01 59 00
Supporting Bar
116 589 06 63 00
Magnetic Finger
119 589 00 43 00
Drift000 589 58 43 00
Chain Assembly 104 589 00 37 00
Pliers

1B2-6 M161 ENGINE MECHANICAL
SPECIAL TOOLS TABLE (Cont’d)
116 589 20 33 00
Sliding Hammer
602 589 00 40 00
Engine Lock103 589 00 33 00
Puller
601 589 03 43 00
Sleeve
001 589 65 09 00
Socket Wrench Insert
001 589 74 21 00
Torque Wrench000 589 04 14 00
Clamping Strap 000 589 88 33 00
Puller

M161 ENGINE MECHANICAL 1B2-7
SPECIAL TOOLS TABLE (Cont’d)
103 589 01 63 00
Rivet Set
103 589 02 09 00
Oil Filter
Socket Wrench102 589 12 15 00
Drift
615 589 01 33 00
Caulking Bolt
102 589 00 15 00
Drift
000 589 51 37 00
Clamping Strap001 589 72 21 00
Torque Wrench 601 589 03 14 00
Sleeve

1B2-8 M161 ENGINE MECHANICAL
SPECIAL TOOLS TABLE (Cont’d)
617 589 00 10 00
Wrench Socket
104 589 00 40 00
Holder111 589 03 15 00
Insert Pin
116 589 01 34 00
Threaded Bolt

M161 ENGINE MECHANICAL 1B2-9
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
ENGINE ASSEMBLY
Tools Required
000 589 10 99 01 Torque Wrench
000 589 40 37 00 Hose Clamp
112 589 00 72 00 Oil Extractor

1B2-10 M161 ENGINE MECHANICAL
4. Disconnect the coupling of HFM sensor and remove the air
cleaner cross pipe.
6. Loosen the radiator drain cock and drain the coolant.
Notice
Open the coolant reservoir cap. 5. Remove the air cleaner cover. Remove the mounting bolts
and air cleaner housing and element assembly.
Removal & Installation Procedure
1. Disconnect the negative terminal of battery.
2. Remove the hood.
3. Remove the under cover.
Installation Notice
Tightening Torque 28 - 47 Nm

M161 ENGINE MECHANICAL 1B2-11
10. Remove the upper mounting bolts of radiator and then
remove the radiator.
7. Loosen the cylinder block drain plug and then drain the
coolant completely.
Installation Notice
Tightening Torque 30 Nm
Notice
Replace the seal before installation of the drain plug.
8. Remove the cooling fan shroud.
9. Disconnect the each hose from radiator.