engine SSANGYONG MUSSO 2003 Service Manual

5-68 ELECTRICAL WIRING DIAGRAMS
3) SENSOR (CKP, CMP, KNOCK, MAF), CCP SOLENOID, CAM SHAFT ACTUATORCIRCUIT
Main - Engine
Main - Engine Main
Main - T/M
Main
Main
C103 (2Pin, White)
C110 (6Pin, Black)
C208 (16Pin, Black)
G203
G205
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSI
TION
a. CONNECTOR INFORMATION
C110
W/H MAIN
C103
W/H MAIN KS
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESS
CONNECTOR POSITION
Inside The Engine Room Fuse Block
Behind The ABS Module (HFM)
Upper The T/C
Upper The ECM
Beside The TCCU
1352 46
1
2
CCP SOLENOID
1 2
CKP SENSOR1
2
MAF SENSOR 5
1
2 4
3
ECM(HFM)
CAM SHAFT ACTUATOR OVPR
1 2
2 1 6 7
5 3 4 8
CMP SENSOR
1 2 3C208
W/H T/M
RESONANCEFLAP OVPR
1
2
LB
P 71
P 49
66
9
C208
C208 C110
87
86
16
9 1
2
G205 G203
G203OVPR
30
15 IGN1
BAT
+
GND
31
RL
RL
Br
BrR
BrR
B B BBr
YW YG RL
Pu PuLW
3
K3 K2
2 5
6
K1
5
C110
2
2
Y G G
Y
85 SIG SIG
SIG
SIG
84
7473 43
45
Knock
Sensor
(KS) #1 Crank Shaft
Position(CKP)
Sensor
CCP Solenoid
(KS) #2 Knock
Sensor Overload
Protection
SW (MBA/T)
Cam Shaft
Position (CMP)
Sensor MAF SensorThermo
Amp
"1"
CAMShaftActuator Intake
Manifold
Resonance
Flap
58 27
1
SHIELDSHIELD
SHIELD
BW
63
52
2 BW
LgW BrL
BW
6 C110
BR BR
2
2
2 2
1
1 1
4
52
1 1
1
1139
GPu
2
1
SHIELD
E C M
15A
10A
F23
20A
F12
60AEf9
20A
F11
4
1 Ef2 80A
RW
R1
C103
1
2
1 2 3 4
5 6 7 8
9 10 11 12

5-70 ELECTRICAL WIRING DIAGRAMS
4) THROTTLE MOTOR & SENSOR, SENSOR (IAT, ECT, HEATED O2), VSS, CIRCUIT
(UNLEAD)
C208
W/H T/M
C109
W/H ENGINE
Main - Engine
Main - Engine
Engine - Main
Main - Engine Main
Main - T/M
Main
Main
Main
C101 (21Pin, Colorless)
C103 (2Pin, White)
C109 (16Pin, Black)
C110 (6Pin, Black)
C208 (16Pin, Black)
S201 (Black)
G203
G205
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSI
TION
a. CONNECTOR INFORMATION
C110
W/H MAIN
C103
W/H MAIN
OVPR
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESS
CONNECTOR POSITION
Inside The Engine Room Fuse Block
Inside The Engine Room Fuse Block
Under The Coolant Reservoir Tank
Behind The ABS Module (HFM)
Upper The T/C
Behind The Cluster
Upper The ECM
Beside The TCCU
1352 46
2 1 6 7
5 3 4 8
VSS1 2
3
INTAKE AIR TEMP. SENSOR
ECT
SENSOR
2 4
13
ECM(HFM)
HEATED
O 2
SENSOR
1 2
3 4
OCTANE
SELECTOR4 8
C101
W/H MAIN
1 2 3 4 5 6 7 8 9 10
11 12 13 14 15 16 17 18 19 20 21
CLUTCH SWITCH
21
30 15 IGN1
BAT+
GND
31
8 5
6 RL
39
C110
5G203 G203
4
BrW
BrW G
G
8
B LW
G205 LW
Cluster"16"
VSS
2
3
Y
1
S201
1
7
Y Y
G203
8 L Y Pu
W
LG BrB BrW
SWR
LR B
B B
48
50
62
83
5170
78
r1r2
2
16
4 2 1
3 35
4
7
Octane
Selector Heated O2
Sensor
M
C109
F23
RG
GR 3
4 27 K3
K2
2
BW
5
6
K1
F7R
R
RY
OVPR
1
2C103
1
GR
80
72
81
2 4
1
BrW
BrWBrW
GW1
30 34
35
B
CLUTCH SW (M/T)
E C M
SIG
15A
10A
10A
60A10A
E
f8
F24
20A
F12
60AE
f9
20A
F11
4
1 E
f2
80A
RW
R
1
C103
Ignition
Switch(ST) "4"20
Start MotorRelay
"86"
BY
R
21
BYStart Lock
Out Switch
"D"
(W/Immobilizer)
Immobillizer Unit
"12"
Intake Air Temp
(IAT) Sensor Engine Coolant
Temp (ECT)
Sensor
C208BY BY
G
BYBG3
C101
13
10A
F1
: W/O Immobilizer
Throttle Motor & Sensor
(Throttle Body Actuator)
12
11
1
2
1 2 3 4
5 6 7 8
9 10 11 1213 14 15 16

5-72 ELECTRICAL WIRING DIAGRAMS
5) THROTTLE MOTOR & SENSOR, SENSOR (IAT, ECT), CO POTENTIO METER, VSSCIRCUIT(LEAD)
Main - Engine
Main - Engine
Engine - Main
Main - Engine Main
Main - T/M
Main
Main
C101 (21Pin, Colorless)
C103 (2Pin, White)
C109 (16Pin, Black)
C110 (6Pin, Black)
C208 (16Pin, Black)
S201 (Black)
G203
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSI
TION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESS
CONNECTOR POSITION
Inside The Engine Room Fuse Block
Inside The Engine Room Fuse Block
Under The Coolant Reservoir Tank
Behind The ABS Module (HFM)
Upper The T/C
Behind The Cluster
Upper The ECM
C208
W/H MAIN
C109
W/H ENGINE
C110
W/H MAIN
C103
W/H MAIN
OVPR1352 46
2 1 6 7
5 3 4 8
VSS1 2
3
INTAKE AIR TEMP. SENSOR
ECT
SENSOR2 4
13
ECM(HFM)
OCTANE SELECTOR
4 8C101
W/H MAIN
1 2 3 4 5 6 7 8 9 10
11 12 13 14 15 16 17 18 19 20 21
CLUTCH SWITCH
21
8
2
1 5
23 6
4
BrW
BrW G
LY
G
30 15 IGN1
BAT+
GND
31
RL
39
C110
5G203 G203
8
B LW
G205 LW
Cluster"16"
S201
1
7
8 L Y Pu
W
SWR
LR B
B B
48
50
62
83
5170
78
r1r2
2
16 35
4
7
M
F23
RG
GR 3
4 27 K3
K2
2
BW
5
6
K1
F7R
R
RY
OVPR
1
2C103
1
GR
80
72
81
2 4
1
BrW
BrWBrW
GW1
E C M
15A
10A
10A
60A10A
Ef8
F24
20A
F12
60AEf9
20A
F11
4
1 E
f2
80A
RW
R1
C103
Ignition
Switch (ST) "4"20
Start MotorRelay"86"
Clutch SW(M/T)
BY
R
21
BYStart Lock
Switch"D"
ImmobilizerUnit
"12"
C208BY BY
G
BYBG3
C101
13
10A
F1
C109Throttle Motor& Sensor
(Throttle Body Actuator)
CO Potentio
Meter Octane
Selector
12
11
10
VSS
2
3
Y
1 Y Y Intake Air
Temp
(IAT) Sensor Engine Coolant
Temp (ECT) Sensor
: W/O Immobilizer
3
1
2
1 2 3 4
5 6 7 8
9 10 11 1213 14 15 16

5-74 ELECTRICAL WIRING DIAGRAMS
C303
W/H MAIN
9. DLC CIRCUIT
Main - Engine Main - Air Bag DLC Connector - MainMain - Floor Main Main Main
C103 (2Pin, White)
C203 (4Pin, Colorless) C211 (14Pin, Black) C303 (14Pin, White) S201 (Black)
S202 (Gray) G201
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C203
W/H MAIN
C103
W/H MAIN
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Left The AudioBeside The Steering Column Beside The I/P Relay Block Behind The Cluster Behind The Cluster Right The I/P Fuse Block
12
34141516 13 12 11 10 9
87654321
DLC
C211
W/H DLC
1
2910 1213
12
11
34
56
71 4
812 45
78 3
9 101112 13 6
14

5-80 ELECTRICAL WIRING DIAGRAMS
11. TCM (DSL, BTRE)
1) POWER SUPPLY, GROUND, INDICATION LAMP, SENSOR (TR, ENGINE SPEED) CIRCUIT
TCM
B1
A1 B6
B7B14
A15 A30
A14
Main - Engine Main - T/M DLC Connector - Main Main Main
C101 (21Pin, Colorless)C208 (12Pin, Black)C211 (14Pin, Black) G201 G208
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
MODE SWITCH
CONNECTOR(NUMBER)CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Upper The T/C (DSL) Beside The Steering Column Right The I/P Fuse BlockUnder THe CO-Driver Seat
12312Ð
4
TP SENSOR
C211
W/H DLC
11 2
29 38
28
13 2021
39 434842
CLUSTER
C101
W/H MAIN
12345 678910
11 12 13 14 15 16 17 18 19 20 21
C208
W/H MAIN
141516 13 12 11 10 9
87654321
DLC
ENGINE SPEED
SENSOR
31
15
GND
G208
G208 G201
12V
PW
3
4H 4L
1
2
A2
A30
A17 A16 A18 A21 A7 A19 A22 A4 A14
BLRG LRG
BrW BrB
BrW BrBY
Y Y
Y LG LG
SIG
SIG SIG
SIG
5V
5V SIG A1
SIG
12V A15 A6 A12
SIG
12V
5V
C211
5
C101
14
C208
43 7 6 5
42 1 1 2 "14"
DLC
"35"
Stics
(Vehicle Speed)
"87"A/C
Compresser Relay
"4"
EGR
Control Unit
Throttle Position
(TP) Sensor Engine Speed
Sensor "17"
Cluster
(Vehicle Speed)
"8"
TCCU
F20
LW
34
18
35 23 24
LW G B BrW
"15"
TCCU Y GBr
B
B
B
TCM
BrW
LB
ClusterPOWER WIN- TER27
LgW LgW
Mode
Switch
10A
F22
10A IGN 1910 1213
12
11
34
56
71 4
8
1234 5678
9 101112
13 14 15 16
12

5-86 ELECTRICAL WIRING DIAGRAMS
13. TCCU-PART TIME
1) POWER SUPPLY, GROUND, INDICATION LAMP, PNP RELAY, CLUTCH SWITCH CIRCUIT
TCM
B1
A1 B6
B7B14
A15 A30
A14
Main - Engine Main - Engine Main - Engine DLC Connector - Main MainMain
C101 (21Pin, Colorless)C102 (2Pin, Colorless)
C103 (2Pin, White) C211 (14Pin, Black) G201 G205
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Beside The Steering ColumnRight The I/P Fuse Block Beside The TCCU
12
11 2
29 38
28
13 2021
39 434842
CLUSTER
C101
W/H MAIN
12345 678910
11 12 13 14 15 16 17 18 19 20 21
C103
W/H MAIN
141516 13 12 11 10 9
87654321
DLCCLUTCH SWITCH C102
W/H MAIN
C211
W/H DLC
87654321
23222120191817161514131211109
TCCU
30 15 BAT+IGN 1
31 GND
E
f2
E
f9
C103 RB LB BrW
BrW Cluster
Clustor(4WD)
RB YW
TCCU YW
G201 G201
B
2
1
G205
18
4H 4L
34
80A
60A F22
10A
LB
B
BB
F20
10A
"A1"TCM
F10
10 8
9
20A
B+ SIG
5V
B+
IGN 1
GND
2
C211
4
C208
5
C208B LgW
LgW
35
"A15"TCM
L
LB
32
31
GrR
"13" DLC
Cluster
(N)
TCM"A9" (E23
MB
A/T) "N"
Start Lock Switch (E32
MB
A/T) "N"
Clutch switch (M/T) 87 85
30 86
B
Y
LLLL
LL
PNP
Relay (A/T)
(M/T) 15 19
11
22
14 GND
3
: M/T
9
910 1213
12
11
34
56
71 4
81
2

ELECTRICAL WIRING DIAGRAMS 5-87
 W/H T/M
c. POSITION OF CONNECTORS AND GROUNDS

W/H MAIN (I/P)
W/H ENGINE (GSL)
W/H ENGINE (DSL)

5-88 ELECTRICAL WIRING DIAGRAMS
2) 4WD SWITCH , T/C SPEED SENSOR, T/C MOTOR CIRCUIT
Engine - Main Main - T/M Main Engine Main
C104 (15Pin, Black)C205 (3Pin, Black)
S203 (Gray) G101 G203
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
HUB LOCKSOLENOID
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Under The Engine Room Fuse Block Upper The T/C Motor Under Right The Audio Behind The Left LampUpper The ECM
12123
C101
W/H MAIN
12345 678910
11 12 13 14 15 16 17 18 19 20 21
4WD SWITCH
1 5678910 23
4
45
12
67
3
T/C MOTOR
C205
W/H MAIN
C104
W/H ENG. MAIN
1452
8
14
79
3
15131011
6
12
87654321
23222120191817161514131211109
TCCU
M
Ef10
C101
GW 10A
4
31
58
13 7 412V
12V 6
C205
WL
YYW
WL Y
YW
2
Magnetic
Coil
TCCU
T/C SpeedSensor
1
18
5YW
F
3
21
W
C
GND
G203 G101
ILL
4WD
Switch 76
4H
2H 4L
9
GW
B5
Br L
10 1 7
S203
3
B
21
SIG
5V
1
12
LgW
D SIG
5V
2 5
RY
E SIG
5V
4
20
Br
A
2
R
7
T/C Motor
1
R
G
6
17
RW
G
B
G B
Hub
Lock Sol
Value 1 2 16
23
RW SIG
5V
SIG
5V SIG
SIG
5V
C104
15 ILL

5-90 ELECTRICAL WIRING DIAGRAMS
14. TCCU-FULL TIME
1) POWER SUPPLY, GROUND, INDICATION LAMP, PNP RELAY, CLUTCH SWITCH CIRCUIT Main - Engine Main - Engine Main - Engine DLC Connector - Main MainMain
C101 (21Pin, Colorless)C102 (2Pin, Colorless)C103 (2Pin, White) C211 (14Pin, Black) G201 G207
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Beside The Steering ColumnRight The I/P Fuse Block Beside THe ECM
12
11 2
29 38
28
13 2021
39 434842
CLUSTER
C101
W/H MAIN
12345 678910
11 12 13 14 15 16 17 18 19 20 21
C103
W/H MAIN
141516 13 12 11 10 9
87654321
DLC
CLUTCH SWITCH
C102
W/H MAIN
C211
W/H DLC
87654321
23222120191817161514131211109
TCCU
5
C208B
"40"
Cluster (N) TCM
"A9" (E23
MB
A/T) "N"
Start Lock Switch (E32
MB
A/T) "N"
LL L L
LL
9C208B
30 15
BAT+IGN 1
31 GND
E
f2
C103 RB
LB
Cluster
YW
Full Time TCCU
YW
G201 G201
B
2
1
G207
18
4WD
Low 4WD
Check
35
80A
F22
10A
LW
B
BB
F20
10A
F10 10 15
9
20A
B+ SIG
5V
B+
IGN 1
GND
2
C211
3
GrR
LgW 31
L
W
"12" DLC
Clutch switch(M/T) 87 86
30 85
B
Y Y
PNP
Relay (A/T) (A/T)
(M/T) 22 19
11
4
C211
4
L
BrW
"13" DLC 8
14 GND
3
: M/T
910 1213
12
11
34
56
71 4
81
2

ELECTRICAL WIRING DIAGRAMS 5-91
 W/H T/M
c. POSITION OF CONNECTORS AND GROUNDS

W/H MAIN (I/P)
W/H ENGINE (GSL)
W/H ENGINE (DSL)