torque SSANGYONG MUSSO 2003 Service Manual

0B-2 GENERAL INFORMATION661LA
4Cylinder
DIESEL 89
92.4
2299 22:1
101/4000
21.5/2400
Application
Engine Type Bore (mm) Stroke (mm)
Total Displacement (cc) Compression Ratio Maximum Power (ps/rpm)
Maximum Torque (kg.m/rpm)
Engine
662NA
5Cylinder
DIESEL 89
92.4
2874 22:1
95/4000
19.6/2400662LA
5Cylinder
DIESEL 89
92.4
2874 22:1
120/4000
25.5/24002.0L DOCH 4Cylinder
GASOLINE 89.9 78.7
19989.6:1
135/5500
19.3/40002.3L DOCH 4Cylinder
GASOLINE 90.9 88.4
2295
10.4:1
149/5500
22.4/40003.2L DOCH 6Cylinder
GASOLINE 89.9
84
3199 10:1
222/5500
31.6/3750
661LA
TREMEC
T5
3.969 2.341 1.457 1.0000.8513.705 4.55
3.4
Application
Ignition Type
Ignition Timing (BOTH)Ignition Sequence Spark Plug Gap (mm) Spark Plug Maker
Spark Plug Type Ignition System
Clutch - Manual Type 2.0L DOHC
6° ± 2°
1-3-4-2
0.8 ± 0.1
2.3L DOHC
6° ± 2°
1-3-4-2
0.8 ± 0.1 2.0L DOHC
8° ± 2°
1-5-3-6-2-4 0.8 ± 0.1
Distributorless Ignition Bosch, Chapion, Beru
F8DC4(BOSCH)
C11YCC(CHAMPION) 14F8DU4(BERU)
661LA 225 1509.2
662NA
225 1509.2 662LA
2401509.2 2.0L DOHC
2251509.2 2.3L DOHC
2251509.2 3.2L DOHC
2401559.3
Application
TypeOutside Diameter (mm) Inside Diameter (mm) ThicknessFluid
Single Dry Diaphram
Common use :Brake Fluid
Application
Maker
Type or Model
Gear Ratio : 1st 2nd3rd 4th 5thReverse
Final Drive RatioOil Capacity (L)
Manual Transmission
662NA
TREMEC
T5
3.969 2.341 1.457 1.0000.8513.705 4.55
3.4 662LA
TREMEC T5
3.9692.341 1.457 1.0000.8513.705 4.27
3.4 2.0L DOHC
TREMEC T5
3.9692.341 1.457 1.0000.8513.705 4.55
3.4 2.3L DOHC
TREMEC
T5
3.9692.341 1.457 1.0000.8513.705 4.55
3.4 3.2L DOHC
TREMEC T5
3.9692.341 1.457 1.0000.8513.705 3.73
3.4

0B-6 GENERAL INFORMATION
STANDARD BOLTS SPECIFICATIONS
Bolt*Torque (N
m / Ib-in)
Standard Limit
4T 7T 9T4T 7T
9T
M3 × 0.5
M4 × 0.7
M5 × 0.8
M6 × 1.0
M8 × 1.25
M10 × 1.25
M10 × 1.5
M12 × 1.25
M12 × 1.75
M14 × 1.5
M16 × 1.5
M18 × 1.5
M20 × 1.5
M22 × 0.5
M24 × 1.5
M24 × 2.0 0.5 N


 m
(4.5 lb-in)
1.2 N 

 m
(11 lb-in)
2.4 N 

 m
(22 lb-in) 4.0 N 

 m
(36 lb-in) 8.6 N 

 m
(77 lb-in)
18.6 N 

 m
(14 lb-in)
18.6 N 

 m
(14 lb-in)
34.3 N 

 m
(25lb-in)
32.3 N 

 m
(24 lb-in)
54.0 N 

 m
(40 lb-in)
81.3 N 

 m
(60 lb-in)
117.6 N 

 m
(87 lb-in)
166.6N 

 m
(123 lb-in)
225.4N 

 m
(167 lb-in)
284.2 N 

 m
(210 lb-in)
274.4 N 

 m
(203 lb-in) 0.9 N


 m
(8 lb-in)
2.0 N 

 m
(18 lb-in) 4.0 N 

 m
(36 lb-in)
6.7 N 

 m
(60 lb-in)
15.7 N 

 m
(12 lb-in)
32.3 N 

 m
(24 lb-in)
30.4 N 

 m
(22 lb-in)
56.8 N 

 m
(42 lb-in)
53.9 N 

 m
(40 lb-in)
89.2 N 

 m
(66 lb-in)
107.8 N 

 m
(80 lb-in)
196.0 N 

 m
(145 lb-in)
274.4 N 

 m
(203 lb-in)
372.4 N 

 m
(276 lb-in)
480.2 N 

 m
(355 lb-in)
460.6 N 

 m
(341 lb-in) 1.3 N


 m
(12 lb-in) 3.0 N 

 m
(27 lb-in)
5.6 N 

 m
(50 lb-in)
9.7 N 

 m
(87 lb-in)
22.5 N 

 m
(17 lb-in)
46.0 N 

 m
(34 lb-in)
44.1 N 

 m
(33 lb-in)
82.3 N 

 m
(61 lb-in)
77.4 N 

 m
(57 lb-in)
127.4 N 

 m
(94 lb-in)
196.0 N 

 m
(145 lb-in)
284.2 N 

 m
(210 lb-in)
392.0 N 

 m
(290 lb-in)
529.2 N 

 m
(392 lb-in)
686.0 N 

 m
(508 lb-in)
666.4 N 

 m
(493 lb-in) 0.7 N


 m
(6.3 lb-in) 1.6 N 

 m
(14 lb-in) 3.1 N 

 m
(28 lb-in) 5.4 N 

 m
(49 lb-in)
12.7 N 

 m
(9 lb-in)
25.5 N 

 m
(19 lb-in)
24.5 N 

 m
(18 lb-in)
45.0 N 

 m
(33 lb-in)
43.1 N 

 m
(32 lb-in)
71.6 N 

 m
(53 lb-in)
107.8 N 

 m
(80 lb-in)
156.8 N 

 m
(116 lb-in)
215.6 N 

 m
(160 lb-in)
294.0 N 

 m
(218 lb-in)
382.2 N 

 m
(283 lb-in)
372.4 N 

 m
(276 lb-in) 1.2 N


 m
(11 lb-in) 2.6 N 

 m
(23 lb-in) 5.2 N 

 m
(47 lb-in)
9.0 N 

 m
(81 lb-in)
20.6 N 

 m
(15.2 lb-in) 42.1 N 

 m
(31 lb-in)
41.2 N 

 m
(30 lb-in)
75.5 N 

 m
(56 lb-in)
71.5 N 

 m
(53 lb-in)
117.6 N 

 m
(87 lb-in)
186.2 N 

 m
(138 lb-in)
264.6 N 

 m
(196 lb-in)
362.6 N 

 m
(268 lb-in)
490.0 N 

 m
(362 lb-in)
637.0 N 

 m
(471 lb-in)
617.4 N 

 m
(457 lb-in) 17 N


 m
(15 lb-in)
4.0 N 

 m
(36 lb-in)
7.6 N 

 m
(68 lb-in)
12.7 N 

 m
(114 lb-in) 30.4 N 

 m
(22 lb-in)
60.8 N 

 m
(31 lb-in)
58.8 N 

 m
(44 lb-in)
107.8 N 

 m
(80 lb-in)
98.0 N 

 m
(73 lb-in)
166.6 N 

 m
(123 lb-in)
264.6 N 

 m
(196 lb-in)
372.4 N 

 m
(276 lb-in)
519.4 N 

 m
(384 lb-in) 705.6 N 

 m
(522 lb-in)
921.2 N 

 m
(682 lb-in)
891.8 N 

 m
(660 lb-in)
*Diameter × pitch in millimeters

GENERAL INFORMATION 0B-15
GENERAL DESCRIPTION
AND SYSTEM OPERATION
GENERAL REPAIR INSTRUCTIONS
If a floor jack is used, the following precautions are recommended.
Park the vehicle on level ground, “ block” the front or rear wheels, set the jack against the frame, raise the vehicle and support it with chassis stands and then perform the service operation.
Before performing the service operation, disconnectthe negative battery cable in order to reduce the chance of cable damaged and burning due to short- cir cuiting.
Use a cover on the body, the seats and the floor to protect them against damage and contamination.
Handle brake fluid and antifreeze solution with care as they can cause paint damage.
The use of proper tools, and the recommended essential and available tools where specified, are important for efficient and reliable performance of the service repairs.
Use genuine DAEWOO parts.
Discard used cotter pins, gaskets, O-rings, oil seals, lock washers and self-locking nuts. Prepare new ones for installation. Normal function of these parts cannot be maintained if these parts are reused.
Keep the disassembled parts neatly in groups to
facilitate proper and smooth reassembly.
Keep attaching bolts and nuts separated, as they vary in hardness and design depending on theposition of the installation.
Clean the parts before inspection or reassembly.
Also clean the oil parts, etc. Use compressed air tomake certain they are free of restrictions.
Lubricate rotating and sliding faces of parts with oil or grease before installation.
When necessary, use a sealer on gaskets to prevent leakage.
Carefully observe all specifications for bolt and nut torques.
When service operation is completed, make a final check to be sure service was done properly and theproblem was corrected.

SECTION 1
ENGINE
SECTION 1A1(M162 ENGINE)
GENERAL ENGINE INFORMATION
Specifications . . . . . . . . . . . . . . . . . . . . . . . 1A1-1
Engine Specifications . . . . . . . . . . . . . . . . . . 1A1-1
Component Locator . . . . . . . . . . . . . . . . . . 1A1-3
Front View . . . . . . . . . . . . . . . . . . . . . . . . . . 1A1-3
Side View . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A1-4
Performance Curve . . . . . . . . . . . . . . . . . . 1A1-5
E32 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . 1A1-5
Special Tools . . . . . . . . . . . . . . . . . . . . . . . 1A1-6
Special Tools Table . . . . . . . . . . . . . . . . . . . . 1A1-6Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . .
1A1-7
Oil Leak Diagnosis . . . . . . . . . . . . . . . . . . . . 1A1-7
Engine Cranking at The Front of Crankshaft . . . . . . . . . . . . . . . . . . 1A1-8
Compression Pressure Test . . . . . . . . . . . . . 1A1-9
Cylinder Pressure Leakage Test . . . . . . . . . 1A1-11
General Information . . . . . . . . . . . . . . . . . 1A1-13
Cleanliness and Care . . . . . . . . . . . . . . . . . 1A1-13
On-Engine Service . . . . . . . . . . . . . . . . . . . 1A1-13
Application
Engine Model Displacement (CC) Cylinder (Bore x Stroke) (mm)Fuel Injection / Ignition SystemCompression RatioNumber of Cylinders
Camshaft Valve Arrangement
Camshaft Drive TypeMax. Output (ps/rpm)
Max. Torque (kg• m/rpm)Firing Order
Ignition Type
Ignition Timing
Valve Timing Intake Open/Close ExhaustOpen/Close
Valve Clearance Adjustment SPECIFICATIONS
ENGINE SPECIFICATIONS E32 EngineM162.990 3199
89.9 x 84.0
MSE 3.62S 10 : 1
6
DOHC
Chain-Driven
222 / 5500
31.6 / 3750
1-5-3-6-2-4
Distributorless Double Ignition BTDC 8° ± 2°
ATDC 11° / ABDC 34°
BBDC 31° / BTDC 14° Automatic Control
TABLE OF CONTENTS

1A1-6 GENERAL ENGINE INFORMATIONSPECIAL TOOLS
SPECIAL TOOLS TABLE
000 589 10 99 01 Torque Wrench
001 589 76 21 00
Compression Pressure Tester 119 589 01 09 00
Spark Plug Wrench 001 589 65 09 00
Socket

1A1-8 GENERAL ENGINE INFORMATION
ENGINE CRANKING AT THE FRONT OF CRANKSHAFT Preceding Work : Removal of cooling fan
1 Vibration Damper Assembly
2 Crankshaft Pulley
Notice
Remove the negative ground cable before proceeding the work.
Rotate the pulley in normal engine rotating direction when cranking. 3 Bolt
................................................. 8.6 ± 0.9 Nm
Tools Required
000 589 10 99 01 Torque wrench001 589 65 09 00 Socket

SECTION 1
ENGINE
SECTION 1A2(M161 ENGINE)
GENERAL ENGINE INFORMATION TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . 1A2-1
Engine Specifications . . . . . . . . . . . . . . . . . . 1A2-1
Component Locator . . . . . . . . . . . . . . . . . . 1A2-3
Front View . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-3
Side View . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-4
Performance Curve . . . . . . . . . . . . . . . . . . 1A2-5
E23 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-5
E20 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-6
Special Tools . . . . . . . . . . . . . . . . . . . . . . . 1A2-7
Special Tools Table . . . . . . . . . . . . . . . . . . . . 1A2-7Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . .
1A2-8
Oil Leak Diagnosis . . . . . . . . . . . . . . . . . . . . 1A2-8
Engine Cranking At The Front of Crankshaft . . . . . . . . . . . . . . . . . . 1A2-9
Compression Pressure Test . . . . . . . . . . . . 1A2-10
Cylinder Pressure Leakage Test . . . . . . . . . 1A2-12
General Information . . . . . . . . . . . . . . . . . 1A2-14
Cleanliness and Care . . . . . . . . . . . . . . . . . 1A2-14
On-Engine Service . . . . . . . . . . . . . . . . . . . 1A2-14
E20 Engine
M161.940 1998
89.9 x 78.7

9.6:1

135 / 5500
19.3 / 4000
ATDC 13.15° / ABDC 13.57°
BBDC 16.58° / BTDC 17.05°
Application
Engine Model Displacement (CC) Cylinder (Bore x Stroke) (mm) Fuel Injection / Ignition SystemCompression RatioNumber of Cylinders
Camshaft Valve Arrangement
Camshaft Drive Type Max. Output (ps/rpm)
Max. Torque (kg m/rpm)Firing Order
Ignition Type
Ignition Timing
Valve Timing Intake Open/Close ExhaustOpen/Close
Valve Clearance Adjustment SPECIFICATIONS
ENGINE SPECIFICATIONS E23 EngineM161.970 2295
90.9 x 88.4
MSE 3.53S 10.4:1
4
DOHC
Chain-Driven 149 / 5500
22.4 / 4000 1-3-4-2
Distributorless
BTDC 6° ± 2 °
ATDC 19.25° / ABDC 28.76°
BBDC 20.62° / BTDC 15.08° Automatic Control

Application
Engine Type Displacement (CC) Cylinder (Bore x Stroke) (mm) Fuel Injection / Ignition SystemCompression RatioNumber of Cylinders
Camshaft Valve Arrangement
Camshaft Drive Type Max. Output (ps/rpm)
Max. Torque (kg• m/rpm)Firing Order
Injection Timing
Valve Timing Intake Open/Close
(at 2mm lift) Exhaust Open/Close
Valve Clearance Adjustment SECTION 1
ENGINE
SECTION 1A3(OM600 ENGINE)
GENERAL ENGINE INFORMATION
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . 1A3-1
Engine Specifications . . . . . . . . . . . . . . . . . . 1A3-1
Sectional View . . . . . . . . . . . . . . . . . . . . . . 1A3-3
OM662LA Engine . . . . . . . . . . . . . . . . . . . . . 1A3-3
OM661LA Engine . . . . . . . . . . . . . . . . . . . . . 1A3-5
Performance Curve . . . . . . . . . . . . . . . . . . 1A3-7
OM662LA Engine . . . . . . . . . . . . . . . . . . . . . 1A3-7
OM661LA Engine . . . . . . . . . . . . . . . . . . . . . 1A3-8
Special Tools . . . . . . . . . . . . . . . . . . . . . . . 1A3-9
SPECIFICATIONS
ENGINE SPECIFICATIONS
Special Tools Table . . . . . . . . . . . . . . . . . . . . 1A3-9
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . 1A3-10
Oil Leak Diagnosis . . . . . . . . . . . . . . . . . . . 1A3-10
Compression Pressure Test . . . . . . . . . . . . 1A3-11
Cylinder Pressure Leakage Test . . . . . . . . . 1A3-13
General Information . . . . . . . . . . . . . . . . . 1A3-15
Cleanliness and Care . . . . . . . . . . . . . . . . . 1A3-15
On-Engine Service . . . . . . . . . . . . . . . . . . . 1A3-15
OM662LA
Four-Stroke Diesel 2874
89 x 92.4
PES 5 M55 C320 RS 168 22:15
SOHC
Chain-Drive 120 / 4000
25.5 / 4000 1-2-4-5-3
BTDC 18°± 10°
ATDC 11.33° / ABDC 17°
BBDC 28° / BTDC 15.25°
Automatic Control OM661LA
Four-Stroke Diesel 2299
89 x 92.4
PES 5 M55 C320 RS 167 22:1
4
SOHC
Chain-Drive 101 / 4000
21.5 / 2400 1-3-4-2
BTDC 18°± 10°
ATDC 11.33° / ABDC 17°
BBDC 28° / BTDC 15.25° Automatic Control

1B1-4 M162 ENGINE MECHANICALSPECIAL TOOLS
SPECIAL TOOLS TABLE
001 589 66 21 00 Torque Wrench
000 589 01 10 00
Box Wrench Insert 124 589 15 21 00
Radiator CapTesting Unit
116 589 02 34 00
Screw-Fixed Pin
000 589 10 99 01 Torque Wrench
112 589 00 72 00 Oil Extractor 000 589 72 21 00
Torque Wrench
000 589 40 37 00
Hose Clamp

1B1-6 M162 ENGINE MECHANICAL116 589 20 33 00
Sliding Hammer
602 589 00 40 00 Engine Lock 103 589 00 33 00
Puller
SPECIAL TOOLS TABLE (Co n t
’d)
601 589 03 43 00
Sleeve
001 589 65 09 00
Socket Wrench Insert
001 589 74 21 00 Torque Wrench 000 589 04 14 00
Clamping Strap
000 589 88 33 00
Puller