relay SUZUKI SWIFT 2000 1.G SF310 Service Owner's Manual

ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10) 6-81
Fig. 1 for Step 2 Fig. 2 for Step 3
1. Radiator fan relay
2. Relay box
INSPECTION
STEPACTIONYESNO
1Was “ENGINE DIAG. FLOW TABLE” performed?Go to Step 2.Go to “ENGINE DIAG.
FLOW TABLE”.
2Check Radiator Cooling Fan Relay and Its Circuit.
1) Turn ignition switch ON.
2) Check for voltage at terminal C02-20 of ECM
(PCM) connector connected, under following
condition. See Fig. 1.
When engine coolant temp. is lower than
96C, 205F and A / C switch turns OFF:
10 – 14 V
Is voltage as specified?Intermittent trouble or
faulty ECM (PCM).
Check for intermittent
referring to “Intermittent
and Poor Connection”
in Section 0A.Go to Step 3.
3Check Radiator Fan Control Relay.
1) Turn ignition switch OFF and remove radiator
fan relay.
2) Check for proper connection to the relay at
“B/W” and “Bl” wire terminals.
3) If OK, then measure resistance between
terminals a and b. See Fig. 2.
Is it 100 – 120 Ω?“B/W” or “Bl” circuit
open or short.
If wires and connections
are OK, substitute a
known-good ECM (PCM)
and recheck.Replace radiator fan
relay.

Main
fuseMain relay
Idle speed
control relay
To TP sensor
Idle speed control actuator
6-86 ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10)
DTC P0505 IDLE CONTROL SYSTEM MALFUNCTION
CIRCUIT DESCRIPTION
DTC DETECTING CONDITIONPOSSIBLE CAUSE
DTC will set when A, B or C condition is met.
A: Throttle opening change is small as compared with
electrically live time.
B: Throttle valve opening is not within its target range
with CTP switch ON.
C: Drive voltage exists though ECM (PCM) is not
outputting ISC drive command.
Malajusted accelerater cable

Poor movement of throttle valve

Closed throttle position switch malfunction

Idle speed control actuator malfunction

Idle speed control relay malfunction

“Gr / B”, “Gr / Y”, “Gr”, “Gr / R”, “Gr / G”, “Lg” or “B/Bl”
circuit open or short

Throttle position sensor malfunction

ECM (PCM) malfunction
DTC CONFIRMATION PROCEDURE
1) Turn ignition switch OFF.
2) Clear DTC with ignition switch ON.
3) Start cold engine.
4) Run it idle for 5 min.
5) Select “DTC” mode on scan tool and check DTC.
NOTE:
If engine speed changes up and down when engine speed is increased by opening throttle valve more
than half but not changing its opening, it is possible that closed throttle position switch is malfunction-
ing.

ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10) 6-87
Fig. 1 for Step 3 Fig. 2 for Step 3 Fig. 3 for Step 3
1. ISCA relay
2. Relay box
DTC P0505
INSPECTION
STEPACTIONYESNO
1Was “ENGINE DIAG. FLOW TABLE” performed?Go to Step 2.Go to “ENGINE DIAG.
FLOW TABLE”.
2Check Idle Control System.
1) Connect SUZUKI scan tool to DLC with ignition
switch OFF, set parking brake and block drive
wheels.
2) Warm up engine to normal operating
temperature.
3) Clear DTC and select “MISC TEST” mode on
SUZUKI scan tool.
Is it possible to control (increase and reduce)
engine idle speed by using SUZUKI scan tool?Check TP sensor (Go to
DTC P0121 Flow Table)
If TP sensor is OK,
intermittent trouble or
faulty ECM (PCM).
Check for intermittent
referring to “Intermittent
and Poor Connection”
in Section 0A.Go to Step 3.
3Check ISC Relay.
1) Ignition switch OFF and remove ISC relay
(“ISCA”).
2) Check for proper connection to ISC relay at
terminals 3 and 4.
3) Check resistance between each two terminals.
Between terminals 1 and 2: Infinity
Between terminals 3 and 4: 100 – 120 Ω
4) Check that there is continuity between
terminals 1 and 2 when battery is connected to
terminals 3 and 4.
Is ISC relay in good condition?Go to Step 4.Replace ISC relay.
4Check Idle Speed Control Actuator.
1) Check ISC actuator operation by referring to
ISC ACTUATOR INSPECTION in Section 6.
Is it good condition?Check “Gr / B”, “Gr / Y”,
“Gr” and “Gr / R” circuit
for open and short.
If wires and connections
are OK, substitute a
known-good ECM
(PCM) and recheck.Replace throttle lower
body with ISC actuator.

Main
fuseMain relay
EFE heater EFE heater relay
6-90 ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10)
DTC P1250 EARLY FUEL EVAPORATION (EFE) HEATER CIRCUIT
MALFUNCTION
CIRCUIT DESCRIPTION
DTC DETECTING CONDITIONPOSSIBLE CAUSE

Voltage low at terminal C01-12 during engine
warming up
or

Voltage high at terminal C01-12 after engine
warming up
2 driving cycle detection logic, continuous
monitoring
“Y/R”, “W” or “W/B” circuit open or short

EFE heater relay malfunction

EFE heater malfunction

ECM (PCM) malfunction
DTC CONFIRMATION PROCEDURE
1) Turn ignition switch OFF.
2) Clear DTC with ignition switch ON.
3) Check vehicle and environmental condition for:
–Altitude (barometric pressure): 2400 m, 8000 ft or less (560 mmHg, 75 kPa or more)
–Ambient temp: –10C, 14F or higher
–Intake air temp: 70C, 158F or lower
4) Start cool engine and warm it up to normal operating temperature.
5) Check pending DTC in “ON BOARD TEST” or “PENDING DTC” mode and DTC in “DTC” mode.

ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10) 6-91
1. Relay box
2.“PTC”
INSPECTION
STEPACTIONYESNO
1Was “ENGINE DIAG. FLOW TABLE” performed?Go to Step 2.Go to “ENGINE DIAG.
FLOW TABLE”.
2Check EFE Heater and Its Circuit.
Check for voltage at terminal C01-12 of ECM (PCM)
connector connected, under following each
condition.
During engine warming up (Coolant temp.:
Below 80C, 176F, Engine speed: Over 750 r / min):
Over 1.0 V
After warming up: Below 1.0 V
Is each voltage as specified?Intermittent trouble.
Check for intermittent
referring to
“Intermittent and Poor
Connection” in
Section 0A.Go to Step 3.
3Check EFE Heater Relay.
1) Turn OFF ignition switch and remove EFE heater
relay (“PTC”). See Fig. 2.
2) Check for proper connection to relay at terminal
3 and 4. See Fig. 3.
3) Check resistance between each two terminals.
Between terminals 1 and 2: Infinity
Between terminals 3 and 4: 100 – 120 Ω
4) Check that there is continuity between terminals
1 and 2 when battery is connected to terminals
3 and 4. See Fig. 4.
Is EFE heater relay in good condition?Go to Step 4.Replace EFE heater
relay.
4Check EFE Heater and Its Circuit.
1) Turn ignition switch OFF and disconnect ECM
(PCM) connectors.
2) Check for proper connection to ECM (PCM) at
terminals C02-25 and C01-12.
3) If OK, then measure resistance between terminal
C01-12 and ground.
Is it 0.5 – 30 Ω at 20C (68F)?“W”, “Y/R” or “W/B”
circuit open or short.
If wire and
connections are OK,
substitute a known-
good ECM (PCM) and
recheck.“W/B” circuit open or
short.
If wire and
connections are OK,
replace EFE heater.
Fig 1. for Step 4 Fig. 2 for Step 3 Fig. 3 for Step 3
Fig. 4 for Step 3

“IG
COIL
METER”
Main
fuseIgnition
switch
Main
relayTo other circuits
Injector resistor Fuel injector
6-96 ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10)
TABLE B-1 FUEL INJECTOR CIRCUIT CHECK
INSPECTION
STEPACTIONYESNO
1Was “ENGINE DIAG. FLOW TABLE” performed?Go to Step 2.Go to “ENGINE DIAG.
FLOW TABLE”.
2Injector Circuit Check
1) Check injector circuit for short.
Is fuel injected from injector at ignition switch ON?“Y/B” wire shorted to
ground or faulty
injector.
If wire and injector is
as specified
respectively and then
substitute known-
good ECM (PCM) and
recheck.Go to Step 3.
3Injector Check
1) Check injector for fuel Injection referring to FUEL
INJECTOR ON-VEHICLE INSPECTION in
Section 6E1.
Is fuel injected from injector at engine cranking?Go to Step 4.Go to Step 5.
4Injector Leakage Check
1) Check injector for leaks referring to FUEL
INJECTOR ON-VEHICLE INSPECTION in
Section 6E1.
Is it in good condition?Injector and its circuit
are in good condition.Faulty fuel injector.
5Check Injector for Operating Sound.
1) Using sound scope, check injector for operating
sound at engine cranking.
Is it detected?Proceed to DIAG.
FLOW TABLE B-2 and
B-3.Go to Step 6.

6-98 ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10)
Main
fuseIgnition
switchTo other circuits
Main
relay
Fuel pump relay
Fuel pump
CAUTION: Check to make sure that connection is
made between correct terminals. Wrong connection
can cause damage to ECM (PCM), wire harness, etc.
TABLE B-2 FUEL PUMP AND ITS CIRCUIT CHECK
INSPECTION
STEPACTIONYESNO
1Was “ENGINE DIAG. FLOW TABLE” performed?Go to Step 2.Go to “ENGINE
DIAG. FLOW
TABLE”.
2Check Fuel Pump Control System for Operation. See Fig. 1.
Is fuel pump heard to operate for 2 sec. after ignition switch
ON?Fuel pump circuit
is in good
condition.Go to Step 3.
3Check Fuel Pump for Operation.
1) Remove fuel pump relay from relay box with ignition
switch OFF.
2) Check for proper connection to relay at each terminals.
3) If OK, using service wire, connect terminals E28-1 and
E28-2 of relay connector. See Fig. 2.
Is fuel pump heard to operate at ignition switch ON?Go to Step 4.“P”, “B” or “W/Bl”
circuit open or fuel
pump malfunction.
4Check Fuel Pump Relay for Operation.
1) Check resistance between each two terminals of fuel
pump relay. See Fig.3.
Between terminals “1” and “2”: Infinity
Between terminals “3” and “4”: 100 – 120 Ω
2) Check that there is continuity between terminals “1” and
“2” when battery is connected to terminals “3” and “4”. See
Fig. 4.
Is fuel pump relay in good condition?“P/W” circuit open
or poor C02-21
connection.
If wire and
connection are
OK, substitute a
known-good ECM
(PCM) and
recheck.Replace fuel pump
relay.

ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10) 6-99
Fig. 1 for Step 2 Fig. 2 for Step 3
1. Service wire
2. Relay box
Fig. 3 for Step 4
Fig. 4 for Step 4

HOSE CONNECTION
Clamp securely at a position 3 to
7mm (0.12–0.27 in.) from hose end. With short pipe, fit hose as far as it reaches pipe joint as
shown.
Hose
Pipe
ClampClamps securely at a position
3 to 7 mm (0.12–0.27 in.)
from hose end.
With following type pipe, fit hose as far as its peripheral
projection as shown.
Clamp securely at a position
3 to 7 mm (0.12–0.27 in.)
from hose end.
With bent pipe, fit hose as its bent part as shown or till pipe
is about 20 to 30 mm (0.79–1.18 in.) into the hose.
Clamp securely at a
position 3 to 7 mm
(0.12–0.27 in.) from hose
end.
With straight pipe, fit hose till pipe is, about 20 to 30 mm
(0.79–1.18 in.) into the hose.
Hose
20 to 30 mm
(0.79–1.18 in.)
Clamp
6-1-4 ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13)
PRECAUTION ON FUEL SYSTEM SERVICE

Work must be done with no smoking, in a well-ventilated area and
away from any open flames.

As fuel feed line (between fuel pump and fuel delivery pipe) is still
under high fuel pressure even after engine was stopped, loosen-
ing or disconnecting fuel feed line directly may cause dangerous
spout of fuel to occur where loosened or disconnected.
Before loosening or disconnecting fuel feed line, make sure to re-
lease fuel pressure according to “FUEL PRESSURE RELIEF
PROCEDURE”. A small amount of fuel may be released after the
fuel line is disconnected. In order to reduce the chance of person-
al injury, cover the fitting to be disconnected with a shop cloth. Put
that cloth in an approved container when disconnection is com-
pleted.

Never run engine with fuel pump relay disconnected when engine
and exhaust system are hot.

Fuel or fuel vapor hose connection varies with each type of pipe.
When reconnecting fuel or fuel vapor hose, be sure to connect
and clamp each hose correctly referring to left figure Hose Con-
nection.
After connecting, make sure that it has no twist or kink.

When installing injector or fuel delivery pipe, lubricate its O-ring
with spindle oil or gasoline.

When connecting fuel pipe flare nut, first tighten flare nut by hand
and then tighten it to specified torque.

ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-5
FUEL PRESSURE RELIEF PROCEDURE
CAUTION:
This work must not be done when engine is hot. If done so,
it may cause adverse effect to catalyst.
After making sure that engine is cold, release fuel pressure as fol-
lows.
1) Place transmission gear shift lever in “Neutral” (Shift selector le-
ver to “P” range for A / T model), set parking brake, and block
drive wheels.
2) Remove relay box cover.
3) Disconnect fuel pump relay (1) from relay box.
4) Remove fuel filler cap to release fuel vapor pressure in fuel tank
and then reinstall it.
5) Start engine and run it till it stops for lack of fuel. Repeat cranking
engine 2-3 times for about 3 seconds each time to dissipate fuel
pressure in lines. Fuel connections are now safe for servicing.
6) Upon completion of servicing, connect fuel pump relay (1) to
relay box and install relay box cover.
FUEL LEAKAGE CHECK PROCEDURE
After performing any service on fuel system, check to make sure
that there are no fuel leakages as follows.
1) Turn ON ignition switch for 3 seconds (to operate fuel pump) and
then turn it OFF.
Repeat this (ON and OFF) 3 or 4 times and apply fuel pressure
to fuel line. (till fuel pressure is felt by hand placed on fuel feed
hose.)
2) In this state, check to see that there are no fuel leakages from
any part of fuel system.