SUZUKI SX4 2006 1.G Service Workshop Manual

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Rear Door Lock Assembly ComponentsS6RW0D9606007
Rear Door Lock Assembly Removal and
Installation
S6RW0D9606008
Removal
1) Remove rear door glass referring to “Rear Door
Glass Removal and Installation in Section 9E”.
2) Disconnect door lock motor lead wire (If equipped).
3) Remove door latch mounting screws (1) and remove
door latch assembly (2).
Installation
Reverse removal procedure to install rear door lock
assembly referring to the following instruction and “Front
Door Lock Assembly Removal and Installation”.• Tighten door latch screw to specified torque.
Tightening torque
Door latch screw (a): 5.0 N·m (0.5 kgf-m, 4.0 lb-ft)
• Install door trim referring to “Rear Door Glass
Removal and Installation in Section 9E”.
Rear Door Lock Assembly InspectionS6RW0D9606009
• Check that door opens and closes smoothly and
properly.
• Check that door stops in the secondary latched
position properly (preventing door from opening
freely) and that door closes completely in the fully
latched position.
• Adjust door latch striker position referring to “Front
Door Lock Assembly Removal and Installation”, if
necessary.
(a)
(b) 1
6
2
5
34
I5RW0A960006-01
1. Outside handle
: Apply lithium grease 99000-25011 to sliding part.4. Latch striker : 5.0 N⋅m
(0.5 kgf-m, 4.0 lb-ft)
2. Outside handle frame
: Apply lithium grease 99000-25011 to sliding part and spring.5. Inside handle bezel : 10 N⋅m
(1.0 kgf-m, 7.5 lb-ft)
3. Rear door latch assembly
: Apply lithium grease 99000-25011 to sliding part.6. Out side handle cap
1 2
I4RS0A960013-01
(a)
I4RS0A960014-01

Downloaded from www.Manualslib.com manuals search engine 9F-11 Security and Locks:
Rear End Door Lock Assembly ComponentsS6RW0D9606010
1
3
(a)
(b)4
5
2
6
7
8
i
ii iv
iii
(c)
8
(c)
8(c)
I7RW01960007-04
1. Rear end door latch assembly
(rear end door switch is built in this assembly)5. Emergency lever
: Rear end door is unlocked by pushing emergency lever
with flat head driver if rear end door lock can not be
released by door opener switch.: 10 N⋅m (1.0 kgf-m, 7.5 lb-ft)
2. Rear end door opener switch 6. Rear end door request switch
(if equipped): 23 N⋅m (2.3 kgf-m, 17.0 lb-ft)
3. Latch striker 7. Rear end door license garnish : 6 N⋅m (0.6 kgf-m, 4.5 lb-ft)
4. Door handle 8. Rear end door license garnish mounting nut
: Tighten nuts in such order as indicated in figure.

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Rear End Door Lock Assembly Removal and
Installation
S6RW0D9606011
Removal
1) Remove door trim (1) from rear end door panel (2).
2) Disconnect door lock motor lead wire (if equipped).
3) Loosen door latch bolts (1) and remove door latch
assembly (2).
Installation
Reverse removal procedure to install rear end door lock
assembly noting the following instruction.
• Tighten rear end door latch bolt to specified torque.
Tightening torque
Rear end door latch bolt (a): 10 N·m (1.0 kgf-m,
7.5 lb-ft)• Adjust door latch striker so that its center aligns with
the center of groove in door latch base.
Tightening torque
Rear end door striker screw (a): 23 N·m (2.3 kgf-
m, 17.0 lb-ft)
Rear End Door Lock Assembly InspectionS6RW0D9606012
• Check that door opens and closes smoothly and
properly.
• Check that door stops in the secondary latched
position properly (preventing door from opening
freely) and that door closes completely in the fully
latched position.
• Adjust door latch striker position referring to “Front
Door Lock Assembly Removal and Installation”, if
necessary.
Rear End Door Opener Switch Inspection (If
Equipped)
S6RW0D9606013
1) Remove rear end door trim.
2) Disconnect rear end door switch coupler.
3) Check that there is continuity between terminals “a”
and “b” when rear end door opener switch (1) is
pushed.
4) Check that there is no continuity between terminals
when rear end door opener switch (1) is not pushed.
2
1
I5RW0A960008-02
1
2
I4RS0A960017-01
(a)
I4RS0A960018-01
(a)
I4RS0A960019-01

Downloaded from www.Manualslib.com manuals search engine 9F-13 Security and Locks:
If check result is not as specified, replace switch.
Replacement of Transmitter Battery (Other than
Keyless Start Model)
S6RW0D9606014
NOTE
For keyless start model, perform
“Replacement of Remote Controller Battery
in Section 10E” instead of “Replacement of
Transmitter Battery (Other than Keyless Start
Model)”.

If transmitter becomes unreliable, replace transmitter
battery as follows.
1) Remove screw (1) and transmitter cover (2).
2) Remove transmitter (3) from transmitter holder (4).
CAUTION!
Use care not to allow grease or dirt to be
attached on the printed circuit board and the
battery.

3) With tip of flat blade screwdriver put in slot of
transmitter, pry it open.
4) Replace the battery (lithium disc-type CR 1620 or
equivalent battery) so its (+) terminal faces “+” mark
on transmitter.
5) Fit together transmitter (3) and install it into
transmitter holder (4).
6) Install transmitter cover (2) and screw (1).7) Make sure that door locks can be operated with
transmitter.
NOTE
• To prevent theft, be sure to break the
transmitter before discarding it.
• Dispose of the used battery properly
according to applicable rules or
regulations. Do not dispose of lithium
batteries with ordinary household trash.

Programming Transmitter Code for Keyless
Entry System (Other than Keyless Start Model)
S6RW0D9606015
NOTE
• Three transmitter codes can be registered.
• When a new transmitter code is registered,
the oldest one will be cleared.
• As for vehicle equipped with keyless start
system, perform “Registration Procedure
for Remote Controller ID Code in Section
10E” instead of “Programming Transmitter
Code for Keyless Entry System (Other than
Keyless Start Model)”.

If transmitter or BCM (included in junction block
assembly) is replaced with a new one or additional
transmitter(s) is necessary, program transmitter code(s).
1) Confirm that all doors are closed and ignition key is
out of ignition key cylinder.
2) Open driver side door.
3) Turn ignition switch to ON position, and then drawn
ignition key from ignition key cylinder within 10
seconds after that.
4) Push and release driver side door switch (1) at 3
times by hand within 20 seconds after removing
ignition key from ignition key cylinder.
5) Turn ignition switch to ON position, and then drawn
ignition key from ignition key cylinder within 10
seconds after that. All doors automatically lock and
unlock once.
With this, registration mode.
1
“a”
“b”
I5RW0A960009-02
234
1I4RS0B960014-01

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6) Push “UNLOCK” button (2) on transmitter (3) within
20 seconds after Step 5). All doors automatically lock
and unlock once.
With this, code registration is completed.
7) If an additional transmitter, needs to be programed
repeat the procedure of Step 1).
Keyless Entry Answer Back Function Change-
over Procedure (If Equipped)
S6RW0D9606018
Output of keyless entry answer back function can be
switched over by performing the following procedure.
1) Confirm that all doors are closed, all doors are
unlocked, ignition key is out of ignition key cylinder
and interior light switch is in the middle position.
2) Perform Step a) through c) described below within
10 seconds.
a) Insert ignition key in ignition key cylinder.
b) Remove ignition key from ignition key cylinder.
c) Repeat Step a) and b) once.
3) Push “UNLOCK” button on transmitter 3 times within
10 seconds.
4) Interior light flashes once which indicates that
answer back function is changed over from A mode
to B mode.
NOTE
When answer back function is changed from
B mode to A mode, hazard warning lights
flashes once.

Keyless Entry Receiver Removal and
Installation (If Equipped)
S6RW0D9606016
Removal
1) Disconnect negative cable at battery.
2) Remove grove box referring to Step 6) of “Instrument
Panel Removal and Installation in Section 9C”.
3) Disconnect keyless entry receiver coupler.
4) Remove keyless entry receiver (1) from steering
support member (2).
Installation
Reverse removal procedure.
1
32
I4RS0B960010-01
Hazard warning
light
LOCK LOCKUNLOCK UNLOCK
Interior lightFlashes
onceFlashes
twice
Flashes
once Turn on
for a
whileTurn on
for a
while Answer back
A modeAnswer back
B mode
I5RS0C960001-01
12
I5RW0A960010-02

Downloaded from www.Manualslib.com manuals search engine 9F-15 Security and Locks:
Keyless Entry Receiver and Its Circuit Inspection (If Equipped)S6RW0D9606017
1) Check that the voltage between the following terminals and body ground are specifications under each conditions.
If check result is not as specified, check applicable circuit for open or short. If circuit is normal, proceed to next
step.
Oscilloscope setting
CH1: 2V/DIV
CH2: 2V/DIV
TIME: 200 ms/DIV
1) Recheck keyless entry receiver as follows.
a) Substitute a known-good keyless entry receiver.
b) Record key code referring to “Programming Transmitter Code for Keyless Entry System (Other than Keyless
Start Model)”.
c) Recheck keyless entry receiver system.
1. Keyless entry receiver
2. Keyless entry receiver connector (view from harness side)
Terminal Circuit Specification Condition
1 Power sourceFigure [A] Push “Lock” or “Unlock” button on transmitter.
0 – 1 V Except the above-mentioned condition.
3Lock/Unlock output
signal circuitFigure [A] Push “Lock” or “Unlock” button on transmitter.
0 – 1 V Except the above-mentioned condition.
4 Ground 0 – 1 V —
1. Lock/Unlock out put signal
2. Power source
1 2 3 4
V
2
1
I5RW0A960011-02
I4RS0A960024-01

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Specifications
Tightening Torque SpecificationsS6RW0D9607001
NOTE
The specified tightening torque is also described in the following.
“Front Door Lock Assembly Components”
“Rear Door Lock Assembly Components”
“Rear End Door Lock Assembly Components”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
Special Tools and Equipment
Recommended Service MaterialS6RW0D9608001
NOTE
Required service material is also described in the following.
“Front Door Lock Assembly Components”
“Rear Door Lock Assembly Components”

Fastening partTightening torque
Note
N⋅mkgf-mlb-ft
Door latch screw 5.0 0.5 4.0) / )
Door latch striker screw 10 1.0 7.5)
Rear end door latch bolt 10 1.0 7.5)
Rear end door striker screw 23 2.3 17.0)
Material SUZUKI recommended product or Specification Note
Grease SUZUKI Super Grease A P/No.: 99000–25011)

Downloaded from www.Manualslib.com manuals search engine 9G-1 Seats:
Body, Cab and Accessories
Seats
Diagnostic Information and Procedures
Front Seat Heater Symptom Diagnosis (If Equipped)S6RW0D9704001
Condition Possible cause Correction / Reference Item
Both seat back and
cushion do not become
hot although seat heater
switch is ON positionWiring or grounding faultyRepair.
“SEAT HTR” fuse blownReplace fuse to check for short.
Seat heater switch faultyReplace switch.
Seat heater circuit in seat back and/or
seat cushion faultyReplace heater front back and/or heater front
cushion.
Only seat back does not
become hot although seat
heater switch is ON
positionWiring faultyRepair.
Seat heater circuit in seat back and/or
seat cushion faultyReplace heater front back and/or heater front
cushion.
Only seat cushion does
not become hot although
seat heater switch is ON
positionWiring faultyRepair.
Seat heater circuit in seat cushion faultyReplace heater front cushion.

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Repair Instructions
Front Seat ComponentsS6RW0D9706001
3
2
8
7
a
c
4
d
b
1
5
5
4
6
64
a
b
c
d
(b)
(b)
(b)
(b)
(a)
(a)
(a)
(a)
A
A
A
(b)
(c)
BA
A
A
B
A
B
I6RW0C970001-01
1. Seat cushion7. Side air bag module (if equipped)
2. Seat back
: Apply lithium grease 99000-25011 to sliding part of reclining.8. Side air bag harness (if equipped)
3. Headrest: 23 N⋅m (2.3 kgf-m, 17.0 lb-ft)
4. Cover: 35 N⋅m (3.5 kgf-m, 25.5 lb-ft)
5. Seat adjuster
: Apply lithium grease 99000-25011 to seat adjuster inside.: 28 N⋅m (2.8 kgf-m, 20.5 lb-ft) (Seat lifter type)
35 N⋅m (3.5 kgf-m, 25.5 lb-ft) (Non seat lifter type)
6. Knoba, b, c, d: Seat back mounting bolt
Seat mounting bolt
Tightening order: a → b → c → d

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Front Seat Removal and InstallationS6RW0D9706002
Removal
1) Disable air bag system referring to “Disabling Air
Bag System in Section 8B”.
2) Disconnect seat harness coupler and side air bag
coupler, if equipped.
3) Remove 4 mounting bolts to remove seat assembly.
4) Disassemble and repair seat as necessary.
Installation
Reverse removal procedure to install front seat.
• Torque to specifications as shown in “Front Seat
Components”.
• Enable air bag system referring to “Enabling Air Bag
System in Section 8B”.
Front Seat Heater Switch (Driver and Passenger
Side) Inspection (If Equipped)
S6RW0D9706005
1) Confirm that ignition switch is OFF position.
2) Remove console box.
3) Disconnect seat heater switch coupler and remove
seat heater switch.
4) Check for continuity between terminals at each
switch position as shown below. If check result is not
as specified, replace.
Front Seat Heater Wire Inspection (If Equipped)S6RW0D9706006
1) Confirm that seat heater switch is OFF position.
2) Disconnect coupler of seat heater under the seat
cushion.
3) Measure resistance between terminals as shown
below. If resistance is out of specification, replace
faulty seat cushion and/or seat back including seat
heater.
Seat heater circuit resistance
Seat cushion side [A] (between terminal “B” and
“C”, between terminal “A” and “C”): 4.7 – 5.7 Ω
(at 20 °C, 68 °F)
Seat back side [B] (between terminal “F” and
“D”: 10.7 – 13.1 Ω (at 20 °C, 68 °F)
I5RW0B970001-02
1. Heater wire [A]: Seat cushion side
2. Thermostat [B]: Seat back side
ABCDE F [A] [B]
11
2
I5JB0A970002-01