TOYOTA AVENSIS 2005 Service Repair Manual

650T0±02
E60618
±
LIGHTIN GLICENSE PL ATE LAMP ASSY
65±25
AVENSIS RE PAIR MANUAL (RM1018E)
LICENSE PL ATE LAMP ASSY
REPLACEMENT
1. REMOV E BACK DOOR TRIM BOARD ASSY ( See page LIFTBACK 75±40, W AGON 75±45 )
2. REMOVE LUGGAGE COMPARTMENT DOOR GARNISH SUB±ASSY OUTSIDE (SEDAN MODELS ) ( See page 76±27 )
3. REMOVE BACK DOOR GARNISH SUB±ASSY OUTSIDE (LIFTBACK MODELS) (See page 76±28 )
4 . REMOVE BACK DOOR GARNISH SUB±ASSY OUTSIDE ( WAGON MODELS) ( See page 76±29)
5. REMOVE LICENSE PLATE LAMP ASSY
(a) Pull the license plate lamp assy to the side of vehicle as shown in the illustration and release the claw.
(b) Disconnect the connector and remove the license plate lamp assy.
(c) Remove the license plate lamp bulb.

650SZ±01




I35249
Sedan:
Wagon:
Liftback: 65±24
± LIGHTINGREAR COMBINATION LAMP ASSY LH
AVENSIS REPAIR MANUAL (RM1018E)
REAR COMBINATION LAMP ASSY LH
REPLACEMENT
1. REMOVE REAR COMBINATION LAMP ASSY LH
(a) Remove the service hole cover LH.
(b) Disconnect the connector.
(c) Remove the 3 nuts and the rear combination lamp assy
LH.
(d) SEDAN:
Remove the combination lamp socket and the 6 lamp
bulbs.
(e) WAGON:
Remove the combination lamp socket and the 3 lamp
bulbs.
(f) LIFTBACK:
Remove the combination lamp socket and the 4 lamp
bulbs.

650SY±01
I35230
±
LIGHTING FOG LAMP ASSY LH
65±23
AVENSIS REPAIR MANUAL (RM1018E)
ADJUSTMENT
1.PUT VEHICLE THESE CONDITIONS
(a)Tire inflation pressure is within the specified value. (See page 28±1)
(b) Start the engine.
2. ADJUST FOG LIGHT AIM
(a) The fog light aim can be adjusted by turning the aimingscrew in the vertical direction.
HINT:
The optical aim moves upward when turning the screwdriver
clockwise and moves downward when turning the screwdriver
center clockwise.
3. CHECK FOG LIGHT AIM

650SX±01
I35237Clamp
I35228
65±22
±
LIGHTING FOG LAMP ASSY LH
AVENSIS REPAIR MANUAL (RM1018E)
FOG LAMP ASSY LH
REPLACEMENT
1.REMOVE FRONT BUMPER COVER (See page 76±3) 2.REMOVE FOG LAMP ASSY LH
(a)Disconnect the connector.
(b)Remove the 2 screws.
(c)Release the claw fitting, then remove the fog lamp assyLH.
(d)Remove the fog lamp bulb as shown in the illustration.
3.ADJUST FOG LIGHT AIM (See page 65±23)
4. CHECK FOG LIGHT AIM

650SW±01
E59986
ClawClaw
± LIGHTINGSIDE TURN SIGNAL LAMP ASSY LH
65±21
AVENSIS REPAIR MANUAL (RM1018E)
SIDE TURN SIGNAL LAMP ASSY LH
REPLACEMENT
1. REMOVE SIDE TURN SIGNAL LAMP ASSY LH
(a) Disengage the claw by pulling it forward.
(b) Take the socket off and remove the side turn signal lamp
assy LH.

650SV±01
I33423
V LH LineV RH LineV Line
Ground
H Line
± LIGHTINGHEADLAMP UNIT LH
65±19
AVENSIS REPAIR MANUAL (RM1018E)
ADJUSTMENT
1. HEADLIGHT AIM ONLY
HINT:

Perform aiming adjustment with Low±beam.

Since the Low±beam light and the High±beam light is a
unit, if aiming on either side is connect, the other side
should also be connect.
However, check both beams just to make sure.
(a) Prepare vehicle in the following conditions.

Check that any damage or deformation does not exist on
the body around the headlights.

Fuel tank is full.

The tire inflation pressure is at the specified level.

Vehicle is parked at a level surface.

A person having an average weight sits in the driver's
seat.

Vehicle is bounced up and down to stabilize the suspen-
sion to the normal position.
(b) Prepare a thick white paper (Draw base lines).
HINT:

Stand the paper perpendicular as against a wall.

The base lines differ for ºLow±beam inspectionº and
ºHigh±beam inspectionº.
(1) V line (Vehicle Center position)
Draw a vertical line down the center of the paper in
order to align it with the center of the vehicle.
(2) H line (Headlight height)
Draw horizontal line across the paper at the same
height from the ground as the center mark for the
Low±beam lights.
(3) V LH line, V RH line (Center mark position of right
and left headlights)
Draw vertical lines, for left & right, at the same posi-
tion as the center mark for the Low±beam lights.
HINT:
Follow the same procedures when adjusting the High±beam
lights.

I35248
V LH Line
V RH Line
V Line90
3 m (9.84 ft)
I37308
Low Beam:V LH Line
V RH Line
30mm
(1.18 in.)84 mm
(3.3 in.)
H Line6mm
(0.23 in.)
I37102
High Beam:V LH Line
V RH Line
H Line
I35802Adjusting Bolt A
Adjusting Bolt B
65±20
± LIGHTINGHEADLAMP UNIT LH
AVENSIS REPAIR MANUAL (RM1018E)
(c) Check the headlight aiming.
(1) Align the paper with the center of the vehicle.

Make a distance of 3 m ( 9.84 ft) between the head-
lights and the paper, and put the paper against a
wall with the H line being at the same height as the
center mark.

Align the center of the vehicle with the V line on the
paper, and ensure that the paper is at a 90 angle
in accordance to the V line.
(2) Start the engine.
(3) Turn on the headlights and check that the aim is with
in the specified valves shown in the illustration.
NOTICE:

When covering the headlights, finish it within 3 mi-
nuites.

The headlight lens is made of synthetic resin, so it is
easily.
HINT:
When checking the aiming of the High±beam, shut off the Low±
beam or disconnect the Low±beam headlight connector.
(d) Adjust the aim in the vertical direction:
Using a screwdriver, adjust the headlight aim within the
specified range by turning the aiming screw A.
NOTICE:

Adjust the headlight aim by turning the screw in the
tightening direction.

When the screw is tightened excessively, loosen it
once and re±tighten it to adjust the headlight aim.
HINT:
The optical axis aim moves downward when turning the screw-
driver clockwise, and it moves upward when turning the screw-
driver counterclockwise.
(e) Adjust the aim in the horizontal direction:
Using a screwdriver, adjust the headlight aim within the
specified range by turning the aiming screw B.
NOTICE:

Adjust the headlight aim by turning the screw in the
tightening direction.

When the screw is tightened excessively, loosen it
once and re±tighten it to adjust the headlight aim.

650SU±01
I35241
I35242
I35243
I35254
65±16
±
LIGHTING HEADLAMP UNIT LH
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
1.REMOVE FRONT SPOILER COVER LH (See page 76±3)
2.REMOVE FRONT SPOILER COVER RH (See page 76±3)
3.REMOVE FRONT BUMPER COVER (See page 76±3) 4. REMOVE HEAD LIGHT ASSY
(a) Disconnect the connector.
(b) Remove the 2 screws.
(c) Remove the headlamp assy and disengage the claw asshown in the illustration.
5. REMOVE HEADLAMP, NO.1 BULB (HALOGEN HEAD LAMP)
(a) Release the lock of the set spring and remove the head- lamp bulb No.1.
6. REMOVE DISCHARGE HEADLAMP BULB (DISCHARGE HEAD LAMP)
(a) Rotate the bulb socket cover in the direction of the arrow
and pull it of backward of the vehicle.

I35255
I35244
I35229
I35245
I36703
± LIGHTINGHEADLAMP UNIT LH
65±17
AVENSIS REPAIR MANUAL (RM1018E)
(b) Release the lock of the set spring and remove the dis-
charge headlamp bulb.
7. REMOVE HEADLAMP, NO.2 BULB
(a) Remove the headlamp socket cover.
(b) Release the lock of the set spring and remove the head-
lamp bulb No.2.
8. REMOVE CLEARANCE LAMP BULB
(a) Remove the clearance lamp socket and the clearance
lamp bulb as shown in the illustration.
(b) Remove the clearance lamp bulb from the clearance lamp
socket.
9. REMOVE FRONT TURN SIGNAL LAMP BULB
(a) Remove the front turn signal lamp socket and the front
turn signal lamp bulb as shown in the illustration.
10. REMOVE HEADLAMP PROTECTOR RETAINER
HINT:
When only the installation part of the headlamp unit assy LH is
damaged, it can be repaired inexpensively by using a head-
lamp protector retainer. In this case, however, the headlamp
unit assy LH itself should not be damaged.
(a) Cut off the part shaded in the illustration and file it smooth.
NOTICE:
After cutting off the part roughly, place the headlamp pro-
tector retainer against the bosses, and gradually file any in-
terfering part until the proper condition for installation is
made.

I36704
65±18
±
LIGHTING HEADLAMP UNIT LH
AVENSIS REPAIR MANUAL (RM1018E)
(b)Install the headlamp protector retainer with the 2 screws.
11.HEADLIGHT AIM ONLY (See page 65±19)