TOYOTA CAMRY 1999 Service Repair Manual

RS01R±05
H01346
H01339
± SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG SENSOR ASSEMBLY
RS±69
2214 Author: Date:
REMOVAL
NOTICE:
Do not open the cover or the case of the ECU and various
electrical devices unless absolutely necessary.
(If the IC terminals are touched, the IC may be destroyed by
static electricity.)
1. REMOVE FRONT DOOR SCUFF PLATE
2. REMOVE CENTER PILLAR LOWER GARNISH
3. REMOVE FRONT SEAT OUTER BELT RETRACTOR
(See page BO±126)
(a) Disconnect the pretensioner connector.
(b) Remove the 2 bolts and retractor.
4. REMOVE SIDE AIRBAG SENSOR ASSEMBLY
(a) Disconnect the side airbag sensor assembly connector.
NOTICE:
Disconnect the connector with the sensor assembly
installed.
(b) Using a torx wrench, remove the 3 screws and side airbag
sensor assembly.
Torx wrench: T40 (Part No.09042±00020 or locally
manufactured tool)

RS05V±03
RS±70
± SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG SENSOR ASSEMBLY
2215 Author: Date:
INSPECTION
1. VEHICLE NOT INVOLVED IN COLLISION
Do a diagnostic system check. (See page DI±626)
2. VEHICLE INVOLVED IN COLLISION AND AIRBAG IS NOT DEPLOYED
Do a diagnostic system check. (See page DI±626)
3. VEHICLE INVOLVED IN COLLISION AND AIRBAG IS DEPLOYED
Replace the side airbag sensor assembly. (See page RS±69)

RS01T±06
± SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG SENSOR ASSEMBLY
RS±71
2216 Author: Date:
REPLACEMENT
REPLACEMENT REQUIREMENTS
In the following cases, replace the side airbag sensor assembly.

If the side airbag sensor assembly has been deployed in a collision.

If the side airbag sensor assembly has been found to be faulty in troubleshooting.

If the side airbag sensor assembly has been dropped.
CAUTION:
For removal and installation of the side airbag sensor assembly, see page RS±69 and RS±72. Be sure
to follow the correct procedure.

RS05W±02
H01339
H01352
RS±72
± SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG SENSOR ASSEMBLY
2217 Author: Date:
INSTALLATION
NOTICE:

Never use SRS parts from another vehicle. When re-
placing parts, replace them with new ones.

Never reuse the side airbag sensor assembly in-
volved in a collision when the airbag has deployed.

Never repair a sensor in order to reuse it.
1. INSTALL SIDE AIRBAG SENSOR ASSEMBLY
(a) Using a torx wrench, install the side airbag sensor assem-
bly with the 3 screws.
Torx wrench: T40 (Part No.09042±00020 or locally
manufactured tool)
Torque: 20 N´m (205 kgf´cm, 15 ft´lbf)
(b) Connect the side airbag sensor assembly connector.
NOTICE:

Connection of the connector is done after the sensor
assembly has been installed. Make sure the sensor
assembly is installed with the specified torque.

If the sensor assembly has been dropped, or there are
cracks, dents or other defects in the case, bracket or
connector, replace the sensor assembly with a new
one.

When installing the sensor assembly, take care that
the SRS wiring does not interfere with other parts and
is not pinched between other parts.

After installation, shake the sensor assembly to
check that there is no looseness.
2. INSTALL FRONT SEAT OUTER BELT RETRACTOR
(See page BO±134)
(a) Install the retractor with the 2 bolts.
Torque:
Upper bolt: 7.5 N´m (76 kgf´cm, 66 in.´lbf)
Lower bolt: 42 N´m (430 kgf´cm, 31 ft´lbf)
(b) Connect the pretensioner connector.
3. INSTALL CENTER PILLAR LOWER GARNISH
4. INSTALL FRONT DOOR SCUFF PLATE

RS01V±11
H08282
Spiral CableCombination Meter
(Warning Light)Front Passenger Airbag Assembly
Side Airbag Assembly (RH)
Side Airbag Sensor
Assembly (RH)
Seat Belt Pretensioner (RH) Steering Wheel Pad
(with Airbag)
Side Airbag Sensor
Assembly (LH)
Seat Belt Pretensioner (LH)
Side Airbag Assembly (LH)
Airbag Sensor Assembly
Front Airbag Sensor (RH)
Front Airbag
Sensor (LH)
± SUPPLEMENTAL RESTRAINT SYSTEMWIRE HARNESS AND CONNECTOR
RS±73
2218 Author: Date:
WIRE HARNESS AND CONNECTOR
LOCATION

RS01W±09
RS±74
± SUPPLEMENTAL RESTRAINT SYSTEMWIRE HARNESS AND CONNECTOR
2219 Author: Date:
INSPECTION
HINT:
The SRS wire harness is integrated with the instrument panel wire harness assembly. All the connectors in
the system are a standard yellow color.
1. VEHICLE NOT INVOLVED IN COLLISION
Do a diagnostic system check. (See page DI±626)
2. VEHICLE INVOLVED IN COLLISION
(a) Do a diagnostic system check. (See page DI±626)
(b) Check breaks in all wires of the SRS wire harness, and exposed conductors.
(c) Check to see if the SRS wire harness connectors are cracked or chipped.

RS01X±09
± SUPPLEMENTAL RESTRAINT SYSTEMWIRE HARNESS AND CONNECTOR
RS±75
2220 Author: Date:
REPLACEMENT
In the following cases, replace the wire harness or connector.

If any part of the SRS wire harness or any connector has been found to be faulty in troubleshoot-
ing.

If any part of the SRS wire harness or any connector has been found to be faulty during checking
items. (See page RS±74)
CAUTION:
If the wire harness used in the SRS is damaged, replace the whole wire harness assembly.

SS0ZS±01
4
5
6
7
8
9
10
11
B06431
Bolt Type
Hexagon Head Bolt
Normal Recess Bolt Deep Recess BoltStud Bolt Weld BoltClass
4T
5T
6T
7T
8T
9T
10T
11 T
No Mark
w/ WasherNo MarkNo Mark
w/ Washer
± SERVICE SPECIFICATIONSSTANDARD BOLT
SS±1
164 Author: Date:
STANDARD BOLT
HOW TO DETERMINE BOLT STRENGTH

SS0ZT±01
SS±2
± SERVICE SPECIFICATIONSSTANDARD BOLT
165 Author: Date:
SPECIFIED TORQUE FOR STANDARD BOLTS
Specified torque
ClassDiameter
mm
Pitch
mmHexagon head boltHexagon flange boltClassmmmmN´mkgf´cmft´lbfN´mkgf´cmft´lbf
4T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.55
12.5
26
47
74
11 555
130
260
480
760
1,15048 in.´lbf
9
19
35
55
836
14
29
53
84
±60
145
290
540
850
±52 in.´lbf
10
21
39
61
±
5T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.56.5
15.5
32
59
91
14065
160
330
600
930
1,40056 in.´lbf
12
24
43
67
1017.5
17.5
36
65
100
±75
175
360
670
1,050
±65 in.´lbf
13
26
48
76
±
6T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.58
19
39
71
11 0
17080
195
400
730
1,100
1,75069 in.´lbf
14
29
53
80
1279
21
44
80
125
±90
210
440
810
1,250
±78 in.´lbf
15
32
59
90
±
7T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.510.5
25
52
95
145
23011 0
260
530
970
1,500
2,3008
19
38
70
108
16612
28
58
105
165
±120
290
590
1,050
1,700
±9
21
43
76
123
±
8T
8
10
121.25
1.25
1.2529
61
11 0300
620
1,10022
45
8033
68
120330
690
1,25024
50
90
9T
8
10
121.25
1.25
1.2534
70
125340
710
1,30025
51
9437
78
140380
790
1,45027
57
105
10T
8
10
121.25
1.25
1.2538
78
140390
800
1,45028
58
10542
88
155430
890
1,60031
64
11 6
11 T
8
10
121.25
1.25
1.2542
87
155430
890
1,60031
64
11 647
97
175480
990
1,80035
72
130

SS0ZU±01
6N
8N
10N
11 N
12N
B06432
Nut Type
Present Standard
Hexagon Nut
Cold Forging Nut Cutting Processed NutClass
4N
5N (4T)
6N
7N (5T)
8N
10N (7T)
11 N
12N Old Standard Hexagon Nut
No Mark (w/ Washer)No Mark
*
No Mark (w/ Washer)
No Mark
No Mark
*: Nut with 1 or more marks on one side surface of the nut.
± SERVICE SPECIFICATIONSSTANDARD BOLT
SS±3
166 Author: Date:
HOW TO DETERMINE NUT STRENGTH
HINT:
Use the nut with the same number of the nut strength classification or the greater than the bolt strength clas-
sification number when tightening parts with a bolt and nut.
Example: Bolt = 4T
Nut = 4N or more