TOYOTA CAMRY 1999 Service Repair Manual

SS077±03
SS±14
± SERVICE SPECIFICATIONSENGINE MECHANICAL (1MZ±FE)
177 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Timing belt plate x Oil pump88069 in.´lbf
No.1 idler pulley x Oil pump3435025
No.2 idler pulley x No.2 idler pulley bracket4344032
Camshaft timing pulley x Camshaft
for SST125
881,300
90094
65
Timing belt tensioner x Oil pump2728020
RH engine mounting bracket x Cylinder block2829021
No.2 timing belt cover x No.3 timing belt cover8.58574 in.´lbf
No.1 timing belt cover x Oil pump8.58574 in.´lbf
Crankshaft pulley x Crankshaft2152,200159
No.2 generator bracket x Engine RH mounting bracket2829021
Cylinder head x Cylinder block 12 pointed head bolt 1st
2nd
Recessed head bolt54
Turn 90°
18.5550
Turn 90°
18540
Turn 90°
13
Camshaft bearing cap x Cylinder head1616012
Cylinder head cover x Cylinder head88069 in.´lbf
Exhaust manifold x Cylinder head4950036
Exhaust manifold stay x Exhaust manifold
Except California A/T and all M/T
California A/T and all M/T
20
34200
35015
25
Exhaust manifold stay x Transmission housing
Except California A/T
California A/T
20
34200
35015
25
No.1 EGR pipe x RH exhaust manifold121209
No.1 EGR pipe x EGR cooler121209
PS pump bracket x RH cylinder head4344032
Oil dipstick guide x LH cylinder head88069 in.´lbf
Water inlet pipe x LH cylinder head19.520014
Cylinder head rear plate x LH cylinder head88069 in.´lbf
No.3 timing belt cover x Cylinder head8.58574 in.´lbf
Water outlet x Intake manifold1515011
Fuel inlet hose x Fuel filter2930021
Intake manifold x Cylinder head1515011
Air intake chamber x Intake manifold4344032
No.2 EGR pipe x Air intake chamber121209
No.2 EGR pipe x EGR cooler121209
No.1 engine hanger x Air intake chamber3940029
No.1 engine hanger x RH cylinder head3940029
Air intake chamber stay x Air intake chamber19.520014
Air intake chamber stay x RH cylinder head19.520014
Rear engine mounting insulator x Cylinder block6465047
Front engine mounting insulator x Cylinder block6465047
Engine moving control rod x RH engine mounting bracket6465047
Engine moving control rod x RH fender apron6465047
No.2 RH engine mounting stay x No.2 RH engine mounting bracket6465047

± SERVICE SPECIFICATIONSENGINE MECHANICAL (1MZ±FE)
SS±15
178 Author: Date:
No.2 RH engine mounting stay x No.2 Generator bracket6465047
RH engine mounting stay x Water outlet3232023
RH engine mounting stay x Engine moving control rod3232023
RH engine mounting stay x No.2 RH engine mounting bracket3232023
Front engine mounting insulator x Front frame
TMC made
TMMK made Silver color bolt
Green color bolt
80
44
66820
450
67059
32
48
Engine mounting absorber x Front frame4849035
Engine mounting absorber x Transaxle4849035
Rear engine mounting insulator x Front frame6667048
LH engine mounting insulator x Transaxle6465047
PS pump x PS pump bracket4344031
A/C compressor x Housing bracket2525018
A/C compressor x No.1 oil pan2525018
Generator adjusting bar x Drive belt adjusting bar bracket1818513
Main bearing cap x Cylinder block 12 pointed head bolt 1st
2nd
6 pointed head bolt22
Turn 90°
27225
Turn 90°
27516
Turn 90°
20
Connecting rod cap x Connecting rod 1st
2nd24.5
Turn 90°250
Turn 90°18
Turn 90°
Rear oil seal retainer x Cylinder block88069 in.´lbf
EGR cooler x Cylinder block99078 in.´lbf
Engine coolant drain union x Cylinder block3940029
Water seal plate x Cylinder block1818013
Oil filter union x Cylinder block3031022
Water inlet housing x Cylinder block88069 in.´lbf
Knock sensor x Cylinder block3940029
No.2 idler pulley bracket x Cylinder block2829021
A/C compressor housing bracket x Cylinder block2525018
Generator bracket x Cylinder block4344032
Drive plate x Crankshaft8385061
Flywheel x Crankshaft8385061
Front exhaust pipe support bracket x No.1 oil pan2121015
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x Center exhaust pipe5657041
Center exhaust pipe x Tailpipe5657041
Front exhaust pipe bracket x Sub frame3333024
Front exhaust pipe support bracket x Front exhaust pipe stay3333024
Heated oxygen sensor x Center exhaust pipe4445033

SS0AF±03
SS±16
± SERVICE SPECIFICATIONSEMISSION CONTROL (5S±FE)
179 Author: Date:
EMISSION CONTROL (5S±FE)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
EGR valve x Intake manifold13.313610
EGR valve x EGR pipe101027
Exhaust manifold x Cylinder head4950036
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x Center exhaust pipe5657041

SS078±01
± SERVICE SPECIFICATIONSEMISSION CONTROL (1MZ±FE)
SS±17
180 Author: Date:
EMISSION CONTROL (1MZ±FE)
SERVICE DATA
EGR valve
position
sensorResistance (VC ± E2)
Power source voltage (VC± E2)
Power output voltage (EGLS ± E2)
at vacuum (17.3 kPa, 130 mmHg, 5.1 in.Hg)
at no vacuum1.5 ± 4.3 kW
4.5 ± 5.5 V
3.2 ± 5.1 V
0.4 ± 1.6 V

SS079±02
SS±18
± SERVICE SPECIFICATIONSEMISSION CONTROL (1MZ±FE)
181 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
EGR valve position sensor x EGR valve22017 in.´lbf
EGR pipe x EGR valve121209
EGR pipe x EGR cooler121209
EGR valve x Air intake chamber121209
EGR gas temperature sensor x EGR valve2020014
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x Center exhaust pipe5657041
Front exhaust pipe bracket x Sub frame3333024
Front exhaust pipe support bracket x Front exhaust pipe stay3333024

SS0AG±03
± SERVICE SPECIFICATIONSSFI (5S±FE)
SS±19
182 Author: Date:
SFI (5S±FE)
SERVICE DATA
Fuel pressure
regulatorFuel pressure at no vacuum301 ± 347 kPa (3.1 ± 3.5 kgf/cm2, 44 ± 50 psi)
Fuel pumpResistance at 20°C (68°F)0.2 ± 3.0 W
InjectorResistance at 20°C (68°F)
Injection volume
Difference between each cylinder
Fuel leakage13.4 ± 14.2 W
54 ± 69 cm3 (3.3 ± 4.2 cu in.) per 15 seconds
7 cm3 (0.4 cu in.) or less
One drop or less per minute
Throttle bodyThrottle body fully closed angle
Throttle opener setting speed6°
1,300 ± 1,500 rpm (w/ Cooling fan OFF)
Throttle
position
sensorClearance between stop screw and lever
0 mm (0 in.) VTA ± E2
Throttle valve fully open VTA ± E2
± VC ± E2
0.2 ± 5.7 kW
2.0 ± 10.2 kW
2.5 ± 5.9 kW
IAC valveResistance (+B ± ISCC or ISCO) at cold
at hot17.0 ± 24.5 W
21.5 ± 28.5 W
VSV for EVAPResistance at 20°C (68°F)30 ± 34 W
VSV for vapor
pressure
sensorResistance at 20°C (68°F)33 ± 39 W
VSV for EGRResistance at 20°C (68°F)33 ± 39 W
ECT sensorResistance at ±20°C (±4°F)
at 0°C (32°F)
at 20°C (68°F)
at 40°C (104°F)
at 60°C (140°F)
at 80°C (176°F)10 ± 20 kW
4 ± 7 kW
2 ± 3 kW
0.9 ± 1.3 kW
0.4 ± 0.7 kW
0.2 ± 0.4 kW
IAT sensorResistance at ±20°C (±4°F)
at 0°C (32°F)
at 20°C (68°F)
at 40°C (104°F)
at 60°C (140°F)
at 80°C (176°F)10 ± 20 kW
4 ± 7 kW
2 ± 3 kW
0.9 ± 1.3 kW
0.4 ± 0.7 kW
0.2 ± 0.4 kW
MAP sensorPower source voltage4.5 ± 5.5 V
Vapor Pressure
SensorPower sorce voltage4.5 ± 5.5 V
A/F sensorResistance at 20°C (68°F)0.8 ± 1.4 W
Heated oxygen
sensorResistance at 20°C (68°F)11 ± 16 W
Fuel cut rpmFuel return rpm1,500 rpm

SS0AE±03
± SERVICE SPECIFICATIONSENGINE MECHANICAL (5S±FE)
SS±9
172 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Oil pump pulley x Oil pump drive shaft2424518
No.2 idler pulley x Oil pump4242531
Crankshaft pulley x Crankshaft1081,10080
Camshaft timing pulley x Camshaft
for use with SST54
37550
38040
27
No.1 idler pulley x Cylinder head4242531
Cylinder head x Cylinder block 1st
2nd49
Turn 90°500
Turn 90°36
Turn 90°
Water bypass pipe x Cylinder head1919514
Spark plug tube x Cylinder head4950036
Camshaft bearing cap x Cylinder head1919014
Cylinder head cover x Cylinder head4445033
RH engine hanger x Generator bracket2525018
Generator bracket x Cylinder head4242531
LH engine hanger x Cylinder head2525018
No.3 timing belt cover x Cylinder head7.88069 in.´lbf
Delivery pipe x Cylinder head131309
Intake manifold x Cylinder head1919514
Fuel inlet hose x Delivery pipe
for use with SST34
29350
30025
21
EGR valve x intake manifold13.313010
EGR pipe x Cylinder head61.260045
Intake manifold stay x Intake manifold3939829
Intake manifold stay x Stiffening plate3939829
Water outlet x Cylinder head1515011
No.2 intake manifold stay x Cylinder head2121415
No.2 intake manifold stay x Intake manifold4242831
Exhaust manifold x Cylinder head4950036
No.1 exhaust manifold stay x Exhaust manifold4242531
No.1 exhaust manifold stay x Transaxle4242531
No.2 exhaust manifold stay x Exhaust manifold4242531
No.2 exhaust manifold stay, LH stiffener plate x Cylinder block TMC made
TMMK made58
42591
42543
31
No.1 rear end plate x Cylinder block9.39582 in.´lbf
Flywheel (M/T) x Crankshaft8890065
Drive plate (A/T) x Crankshaft8385061
Transaxle (M/T) x Cylinder block 14 mm head
17 mm head46
64470
65034
47
Transaxle (A/T) x Cylinder block6667048
Drive plate x Torque converter clutch2728020
No.2 rear end plate x Cylinder block9.39582 in.´lbf
Exhaust pipe bracket, No.2 rear end plate x Transaxle1919514
RH stiffener plate x Cylinder block3939829
RH stiffener plate x Transaxle3939829

SS±10
± SERVICE SPECIFICATIONSENGINE MECHANICAL (5S±FE)
173 Author: Date:
LH stiffener plate x Transaxle M/T
A/T37
42380
43027
31
No.2 RH engine mounting bracket x Cylinder block5253038
No.2 RH engine mounting bracket x Generator bracket5253038
Rear engine mounting insulator x Cylinder block6465047
Front engine mounting insulator x Cylinder block6465047
Engine moving control rod x No.2 RH engine mounting bracket6465047
Engine moving control rod x Body6465047
Front engine mounting insulator x Front frame TMC made
TMMK made for silver color
for green color80
44
66820
450
67059
32
49
Rear engine mounting insulator x Front frame6667049
LH engine mounting insulator x Frount frame8082059
LH engine mounting insulator x Transaxle6465047
PS pump x PS pump bracket4344032
A/C compressor x Cylinder block25.526019
Fuel inlet hose x Fuel filter2930021
Main bearing cap x Cylinder block5960043
Connecting rod cap x Connecting rod 1st
2nd25
Turn 90°250
Turn 90°18
Turn 90°
Engine balancer x Cylinder block4950036
Rear oil seal retainer x Cylinder block131309
Water pump x Cylinder block8.89078 in.´lbf
Generator drive belt adjusting bar x Cylinder block2222416
PS pump bracket x Cylinder block4344032
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x Center pipe5657041
Center exhaust pipe x Tailpipe5657041
Support bracket for front exhaust pipe
x Exhaust pipe bracket on No.2 rear end plate3333024
Support stay for front exhaust pipe x Support bracket3333024
Support bracket for front exhaust pipe x Front frame3333024
Support bracket for center exhaust pipe x Body1919514
Support bracket for tailpipe x Body3333024

SS076±02
± SERVICE SPECIFICATIONSENGINE MECHANICAL (1MZ±FE)
SS±11
174 Author: Date:
ENGINE MECHANICAL (1MZ±FE)
SERVICE DATA
Compression
pressureat 250 rpm STD
Minimum
Difference of pressure between each cylinder1,500 kPa (15.3 kgf/cm2, 218 psi)
1,000 kPa (10.2 kgf/cm2, 145 psi)
100 kPa (1.0 kgf/cm2, 15 psi) or less
Valve
clearanceat cold Intake
Exhaust
Adjusting shim for repair part Mark 2.500
Mark 2.550
Mark 2.600
Mark 2.650
Mark 2.700
Mark 2.750
Mark 2.800
Mark 2.850
Mark 2.900
Mark 2.950
Mark 3.000
Mark 3.050
Mark 3.100
Mark 3.150
Mark 3.200
Mark 3.250
Mark 3.3000.15 ± 0.25 mm (0.006 ± 0.010 in.)
0.25 ± 0.35 mm (0.010 ± 0.014 in.)
2.500 mm (0.0984 in.)
2.550 mm (0.1004 in.)
2.600 mm (0.1024 in.)
2.650 mm (0.1043 in.)
2.700 mm (0.1063 in.)
2.750 mm (0.1083 in.)
2.800 mm (0.1102 in.)
2.850 mm (0.1122 in.)
2.900 mm (0.1142 in.)
2.950 mm (0.1161 in.)
3.000 mm (0.1181 in.)
3.050 mm (0.1201 in.)
3.100 mm (0.1220 in.)
3.150 mm (0.1240 in.)
3.200 mm (0.1260 in.)
3.250 mm (0.1280 in.)
3.300 mm (0.1299 in.)
Ignition timingw/ Terminals TE1 and E1 connected of DLC18 ± 12° BTDC @ idle
Idle speed±700 ± 50 rpm
Timing belt
tensionerProtrusion from housing side10.0 ± 10.8 mm (0.394 ± 0.425 in.)
Cylinder headWarpage Maximum
Valve seat
Refacing angle
Contacting angle
Contacting width
Valve guide bushing bore diameter STD
O/S 0.05
12 pointed head cylinder head bolt diameter
at tension portion STD
Minimum0.10 mm (0.039 in.)
30°, 45°, 75°
45°
1.0 ± 1.4 mm (0.039 ± 0.055 in.)
10.295 ± 10.313 mm (0.4053 ± 0.4080 in.)
10.345 ± 10.363 mm (0.4073 ± 0.4080 in.)
8.95 ± 9.05 mm (0.3524 ± 0.3563 in.)
8.75 mm (0.3445 in.)
Valve guide
bushingInside diameter
Outside diameter for repair part STD
O/S 0.055.510 ± 5.530 mm (0.2169 ± 0.2177 in.)
10.333 ± 10.344 mm (0.4068 ± 0.4072 in.)
10.383 ± 10.394 mm (0.4088 ± 0.4092 in.)
ValveValve overall length STD Intake
Exhaust
Minimum Intake
Exhaust
Valve face angle
Stem diameterIntake
Exhaust
Stem oil clearance STD Intake
Exhaust
Maximum Intake
Exhaust
Margin thickness STD
Maximum95.45 mm (3.5779 in.)
95.40 mm (3.7559 in.)
94.95 mm (3.7382 in.)
94.90 mm (3.7362 in.)
44.5°
5.470 ± 5.485 mm (0.2154 ± 0.2159 in.)
5.465 ± 5.480 mm (0.2152 ± 0.2157 in.)
0.025 ± 0.060 mm (0.0010 ± 0.0024 in.)
0.030 ± 0.065 mm (0.0012 ± 0.0026 in.)
0.08 mm (0.0031 in.)
0.10 mm (0.0039 in.)
1.0 mm (0.039 in.)
0.5 mm (0.020 in.)

SS±12
± SERVICE SPECIFICATIONSENGINE MECHANICAL (1MZ±FE)
175 Author: Date:
Valve springDeviation Maximum
Free length
Installed tension at 33.8 mm (1.331 in.)2.0 mm (0.079 in.)
45.50 mm (1.7913 in.)
186 ± 206 N (19.0 ± 21.0 kgf, 41.9 ± 46.3 lbf)
Valve lifterLifter diameter
Lifter bore diameter
Oil clearance STD
Maximum30.966 ± 30.976 mm (1.2191 ± 2.2195 in.)
31.000 ± 31.016 mm (1.2205 ± 1.2211 in.)
0.024 ± 0.050 mm (0.0009 ± 0.0020 in.)
0.07 mm (0.0028 in.)
CamshaftThrust clearance STD
Maximum
Journal oil clearance STD Intake
Exhaust
Maximum Intake
Exhaust
Journal diameter
Circle runout Maximum
Cam lobe height STD Intake
Exhaust
Minimum Intake
Exhaust
Camshaft gear backlash STD
Maximum
Camshaft gear spring end free distance0.040 ± 0.090 mm (0.0016 ± 0.0035 in.)
0.12 mm (0.0047 in.)
0.035 ± 0.072 mm (0.0014 ± 0.0028 in.)
0.025 ± 0.062 mm (0.0010 ± 0.0024 in.)
0.10 mm (0.0039 in.)
0.09 mm (0.0035 in.)
26.959 ± 26.975 mm (1.0613 ± 1.0620 in.)
0.06 mm (0.0024 in.)
42.11 ± 42.21 mm (1.6579 ± 1.6618 in.)
41.96 ± 42.06 mm (1.6520 ± 1.6559 in.)
41.96 mm (1.6520 in.)
41.81 mm (1.6461 in.)
0.020 ± 0.200 mm (0.0008 ± 0.0079 in.)
0.30 mm (0.0188 in.)
18.2 ± 18.8 mm (0.712 ± 0.740 in.)
Air intake
chamberWarpage Maximum0.10 mm (0.0039 in.)
Intake
manifoldWarpage
Air intake chamber side Maximum
Cylinder head side Maximum
0.15 mm (0.0059 in.)
0.08 mm (0.0031 in.)
Exhaust
manifoldWarpage Maximum0.50 mm (0.0196 in.)
Cylinder blockCylinder head surface warpage Maximum
Cylinder bore diameter
Maximum
12 pointed head main bearing cap bolt diameter
at tension portion STD
Minimum0.07 mm (0.0028 in.)
87.500 ± 87.512 mm (3.4449 ± 3.4453 in.)
87.52 mm (3.4457 in.)
7.500 ± 7.600 mm (0.2953 ± 0.2992 in.)
7.20 mm (0.2835 in.)
Piston and
piston ringPiston diameter
AISIN made
at 23.2 mm (0.913 in.) from the piston head
MAHLE made
at 41.2 mm (1.622 in.) from the piston head
Piston oil clearance
AISIN made STD
Maximum
MAHLE made STD
Maximum
Piston ring groove clearance No.1
No.2
Piston ring end gap STD No.1
No.2
Oil
Maximum No.1
No.2
Oil
87.406 ± 87.416 mm (3.4412 ± 3.4416 in.)
87.453 ± 87.467 mm (3.4430 ± 3.4436 in.)
0.084 ± 0.106 mm (0.0033 ± 0.0042)
0.13 mm (0.0051 in.)
0.033 ± 0.059 mm (0.0013 ± 0.0023)
0.08 mm (0.0031 in.)
0.020 ± 0.070 mm (0.0008 ± 0.0028 in.)
0.020 ± 0.060 mm (0.0008 ± 0.0024 in.)
0.25 ± 0.35 mm (0.0098 ± 0.0138 in.)
0.35 ± 0.45 mm (0.0138 ± 0.0177 in.)
0.15 ± 0.40 mm (0.0059 ± 0.0157 in.)
0.95 mm (0.0374 in.)
1.05 mm (0.0413 in.)
1.00 mm (0.0394 in.)