TOYOTA CAMRY 1999 Service Repair Manual

± SERVICE SPECIFICATIONSENGINE MECHANICAL (1MZ±FE)
SS±13
176 Author: Date:
Connecting
rodThrust clearance STD
Maximum
Connecting rod thickness
Connecting rod bearing center wall thickness
Reference Mark 1
Mark 2
Mark 3
Mark 4
Connecting rod oil clearance STD
Maximum
Rod out±of±alignment Maximum per 100 mm (3.94 in.)
Rod twist Maximum per 100 mm (3.94 in.)
Bushing inside diameter
Piston pin diameter
Bushing oil clearance STD
Maximum
Connecting rod bolt diameter
at tension portion STD
Minimum0.15 ± 0.30 mm (0.0059 ± 0.0118 in.)
0.35 mm (0.0138 in.)
20.80 ± 20.85 mm (0.8189 ± 0.8209 in.)
1.484 ± 1.487 mm (0.0584 ± 0.0585 in.)
1.487 ± 1.490 mm (0.0585 ± 0.0587 in.)
1.490 ± 1.493 mm (0.0587 ± 0.0588 in.)
1.493 ± 1.496 mm (0.0588 ± 0.0589 in.)
0.038 ± 0.064 mm (0.0015 ± 0.0025 in.)
0.08 mm (0.0031 in.)
0.05 mm (0.0020 in.)
0.15 mm (0.0059 in.)
22.005 ± 22.014 mm (0.8663 ± 0.8667 in.)
21.997 ± 22.006 mm (0.8660 ± 0.8664 in.)
0.005 ± 0.011 mm (0.0002 ± 0.0004 in)
0.05 mm (0.0020 in.)
7.2 ± 7.3 mm (0.284 ± 0.287 in.)
7.0 mm (0.276 in.)
CrankshaftThrust clearance STD
Maximum
Thrust washer thickness
Main journal oil clearance STD No.1 and No.4
No.2 and No.3
Maximum No.1 and No.4
No.2 and No.3
Main journal diameter
Main bearing center wall thickness
Reference (TMC made) Mark 1
Mark 2
Mark 3
Mark 4
Mk5
0.04 ± 0.24 mm (0.0016 ± 0.0095 in.)
0.30 mm (0.0118 in.)
1.930 ± 1.980 mm (0.0760 ± 0.0780 in.)
0.014 ± 0.036 mm (0.0006 ± 0.0014 in.)
0.026 ± 0.048 mm (0.0010 ± 0.0019 in.)
0.05 mm (0.0020 in.)
0.06 mm (0.0024 in.)
60.988 ± 61.000 mm (2.4011 ± 2.4016 in.)
2.486 ± 2.489 mm (0.0979 ± 0.0980 in.)
2.489 ± 2.492 mm (0.0980 ± 0.0981 in.)
2.492 ± 2.495 mm (0.0981 ± 0.0982 in.)
2.495 ± 2.498 mm (0.0982 ± 0.0983 in.)
2 498 2 501 (0 0983 0 0985 i )Mark 5
Mark 6
Mark 7
Reference (TMMK made) Mark 1
Mark 2
Mark 3
Mark 4
Mark 5
Mark 6
Mark 7
Crank pin diameter
Circle runout Maximum
Main journal taper and out±of±roundMaximum
Crank pin taper and out±of±roundMaximum2.498 ± 2.501 mm (0.0983 ± 0.0985 in.)
2.501 ± 2.504 mm (0.0985 ± 0.0986 in.)
2.504 ± 2.507 mm (0.0986 ± 0.0987 in.)
2.485 ± 2.488 mm (0.0978 ± 0.0980 in.)
2.488 ± 2.491 mm (0.0980 ± 0.0981 in.)
2.491 ± 2.494 mm (0.0981 ± 0.0982 in.)
2.494 ± 2.497 mm (0.0982 ± 0.0983 in.)
2.497 ± 2.500 mm (0.0983 ± 0.0984 in.)
2.500 ± 2.503 mm (0.0984 ± 0.0985 in.)
2.503 ± 2.506 mm (0.0985 ± 0.0987 in.)
52.992 ± 53.000 mm (2.0863 ± 2.0866 in.)
0.06 mm (0.0024 in.)
0.02 mm (0.0008 in.)
0.02 mm (0.0008 in.)

SS077±03
SS±14
± SERVICE SPECIFICATIONSENGINE MECHANICAL (1MZ±FE)
177 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Timing belt plate x Oil pump88069 in.´lbf
No.1 idler pulley x Oil pump3435025
No.2 idler pulley x No.2 idler pulley bracket4344032
Camshaft timing pulley x Camshaft
for SST125
881,300
90094
65
Timing belt tensioner x Oil pump2728020
RH engine mounting bracket x Cylinder block2829021
No.2 timing belt cover x No.3 timing belt cover8.58574 in.´lbf
No.1 timing belt cover x Oil pump8.58574 in.´lbf
Crankshaft pulley x Crankshaft2152,200159
No.2 generator bracket x Engine RH mounting bracket2829021
Cylinder head x Cylinder block 12 pointed head bolt 1st
2nd
Recessed head bolt54
Turn 90°
18.5550
Turn 90°
18540
Turn 90°
13
Camshaft bearing cap x Cylinder head1616012
Cylinder head cover x Cylinder head88069 in.´lbf
Exhaust manifold x Cylinder head4950036
Exhaust manifold stay x Exhaust manifold
Except California A/T and all M/T
California A/T and all M/T
20
34200
35015
25
Exhaust manifold stay x Transmission housing
Except California A/T
California A/T
20
34200
35015
25
No.1 EGR pipe x RH exhaust manifold121209
No.1 EGR pipe x EGR cooler121209
PS pump bracket x RH cylinder head4344032
Oil dipstick guide x LH cylinder head88069 in.´lbf
Water inlet pipe x LH cylinder head19.520014
Cylinder head rear plate x LH cylinder head88069 in.´lbf
No.3 timing belt cover x Cylinder head8.58574 in.´lbf
Water outlet x Intake manifold1515011
Fuel inlet hose x Fuel filter2930021
Intake manifold x Cylinder head1515011
Air intake chamber x Intake manifold4344032
No.2 EGR pipe x Air intake chamber121209
No.2 EGR pipe x EGR cooler121209
No.1 engine hanger x Air intake chamber3940029
No.1 engine hanger x RH cylinder head3940029
Air intake chamber stay x Air intake chamber19.520014
Air intake chamber stay x RH cylinder head19.520014
Rear engine mounting insulator x Cylinder block6465047
Front engine mounting insulator x Cylinder block6465047
Engine moving control rod x RH engine mounting bracket6465047
Engine moving control rod x RH fender apron6465047
No.2 RH engine mounting stay x No.2 RH engine mounting bracket6465047

± SERVICE SPECIFICATIONSENGINE MECHANICAL (1MZ±FE)
SS±15
178 Author: Date:
No.2 RH engine mounting stay x No.2 Generator bracket6465047
RH engine mounting stay x Water outlet3232023
RH engine mounting stay x Engine moving control rod3232023
RH engine mounting stay x No.2 RH engine mounting bracket3232023
Front engine mounting insulator x Front frame
TMC made
TMMK made Silver color bolt
Green color bolt
80
44
66820
450
67059
32
48
Engine mounting absorber x Front frame4849035
Engine mounting absorber x Transaxle4849035
Rear engine mounting insulator x Front frame6667048
LH engine mounting insulator x Transaxle6465047
PS pump x PS pump bracket4344031
A/C compressor x Housing bracket2525018
A/C compressor x No.1 oil pan2525018
Generator adjusting bar x Drive belt adjusting bar bracket1818513
Main bearing cap x Cylinder block 12 pointed head bolt 1st
2nd
6 pointed head bolt22
Turn 90°
27225
Turn 90°
27516
Turn 90°
20
Connecting rod cap x Connecting rod 1st
2nd24.5
Turn 90°250
Turn 90°18
Turn 90°
Rear oil seal retainer x Cylinder block88069 in.´lbf
EGR cooler x Cylinder block99078 in.´lbf
Engine coolant drain union x Cylinder block3940029
Water seal plate x Cylinder block1818013
Oil filter union x Cylinder block3031022
Water inlet housing x Cylinder block88069 in.´lbf
Knock sensor x Cylinder block3940029
No.2 idler pulley bracket x Cylinder block2829021
A/C compressor housing bracket x Cylinder block2525018
Generator bracket x Cylinder block4344032
Drive plate x Crankshaft8385061
Flywheel x Crankshaft8385061
Front exhaust pipe support bracket x No.1 oil pan2121015
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x Center exhaust pipe5657041
Center exhaust pipe x Tailpipe5657041
Front exhaust pipe bracket x Sub frame3333024
Front exhaust pipe support bracket x Front exhaust pipe stay3333024
Heated oxygen sensor x Center exhaust pipe4445033

SS0AF±03
SS±16
± SERVICE SPECIFICATIONSEMISSION CONTROL (5S±FE)
179 Author: Date:
EMISSION CONTROL (5S±FE)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
EGR valve x Intake manifold13.313610
EGR valve x EGR pipe101027
Exhaust manifold x Cylinder head4950036
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x Center exhaust pipe5657041

SS078±01
± SERVICE SPECIFICATIONSEMISSION CONTROL (1MZ±FE)
SS±17
180 Author: Date:
EMISSION CONTROL (1MZ±FE)
SERVICE DATA
EGR valve
position
sensorResistance (VC ± E2)
Power source voltage (VC± E2)
Power output voltage (EGLS ± E2)
at vacuum (17.3 kPa, 130 mmHg, 5.1 in.Hg)
at no vacuum1.5 ± 4.3 kW
4.5 ± 5.5 V
3.2 ± 5.1 V
0.4 ± 1.6 V

SS079±02
SS±18
± SERVICE SPECIFICATIONSEMISSION CONTROL (1MZ±FE)
181 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
EGR valve position sensor x EGR valve22017 in.´lbf
EGR pipe x EGR valve121209
EGR pipe x EGR cooler121209
EGR valve x Air intake chamber121209
EGR gas temperature sensor x EGR valve2020014
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x Center exhaust pipe5657041
Front exhaust pipe bracket x Sub frame3333024
Front exhaust pipe support bracket x Front exhaust pipe stay3333024

SS0AG±03
± SERVICE SPECIFICATIONSSFI (5S±FE)
SS±19
182 Author: Date:
SFI (5S±FE)
SERVICE DATA
Fuel pressure
regulatorFuel pressure at no vacuum301 ± 347 kPa (3.1 ± 3.5 kgf/cm2, 44 ± 50 psi)
Fuel pumpResistance at 20°C (68°F)0.2 ± 3.0 W
InjectorResistance at 20°C (68°F)
Injection volume
Difference between each cylinder
Fuel leakage13.4 ± 14.2 W
54 ± 69 cm3 (3.3 ± 4.2 cu in.) per 15 seconds
7 cm3 (0.4 cu in.) or less
One drop or less per minute
Throttle bodyThrottle body fully closed angle
Throttle opener setting speed6°
1,300 ± 1,500 rpm (w/ Cooling fan OFF)
Throttle
position
sensorClearance between stop screw and lever
0 mm (0 in.) VTA ± E2
Throttle valve fully open VTA ± E2
± VC ± E2
0.2 ± 5.7 kW
2.0 ± 10.2 kW
2.5 ± 5.9 kW
IAC valveResistance (+B ± ISCC or ISCO) at cold
at hot17.0 ± 24.5 W
21.5 ± 28.5 W
VSV for EVAPResistance at 20°C (68°F)30 ± 34 W
VSV for vapor
pressure
sensorResistance at 20°C (68°F)33 ± 39 W
VSV for EGRResistance at 20°C (68°F)33 ± 39 W
ECT sensorResistance at ±20°C (±4°F)
at 0°C (32°F)
at 20°C (68°F)
at 40°C (104°F)
at 60°C (140°F)
at 80°C (176°F)10 ± 20 kW
4 ± 7 kW
2 ± 3 kW
0.9 ± 1.3 kW
0.4 ± 0.7 kW
0.2 ± 0.4 kW
IAT sensorResistance at ±20°C (±4°F)
at 0°C (32°F)
at 20°C (68°F)
at 40°C (104°F)
at 60°C (140°F)
at 80°C (176°F)10 ± 20 kW
4 ± 7 kW
2 ± 3 kW
0.9 ± 1.3 kW
0.4 ± 0.7 kW
0.2 ± 0.4 kW
MAP sensorPower source voltage4.5 ± 5.5 V
Vapor Pressure
SensorPower sorce voltage4.5 ± 5.5 V
A/F sensorResistance at 20°C (68°F)0.8 ± 1.4 W
Heated oxygen
sensorResistance at 20°C (68°F)11 ± 16 W
Fuel cut rpmFuel return rpm1,500 rpm

SS0AH±03
SS±20
± SERVICE SPECIFICATIONSSFI (5S±FE)
183 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Fuel line
Union bolt type
Flare nut type for use with SST
29
28
300
285
21
21
Fuel pump assembly x Fuel tank44035 in.´lbf
Fuel filter x Fuel pump bracket22017 in.´lbf
Fuel pressure regulator x Fuel pump bracket22017 in.´lbf
Delivery pipe x Cylinder head131309
Fuel tank band x Body3940029
Throttle body x Intake manifold1919514
Knock sensor 1 x Cylinder block4445032
A/F sensor x Exhaust manifold4445032
Oxygen sensor (bank 1 sensor 1) x Exhaust manifold4445032
Oxygen sensor (bank 1 sensor 2) x Front exhaust pipe4445032

SS109±02
± SERVICE SPECIFICATIONSSFI (1MZ±FE)
SS±21
184 Author: Date:
SFI (1MZ±FE)
SERVICE DATA
Fuel pressure
regulatorFuel pressure at no vacuum301 ± 347 kPa (3.1 ± 3.5 kgf/cm2, 44 ± 50 psi)
Fuel pumpResistance at 20°C (68°F)0.2 ± 3.0 W
InjectorResistance
Injection volume
Difference between each cylinder
Fuel leakage13.4 - 14.2 W
60 ± 73 cm3 (3.4 ± 4.5 cu in.) per 15 sec.
13 cm3 (0.8 cu in.) or less
1 drop or less per 12 minute
MAF meterResistance (THA ± E2) at ±20°C (±4°F)
at 20°C (68°F)
at 60°C (140°F)14.6 ± 17.8 kW
2.21 ± 2.69 kW
0.29 ± 0.35 kW
Throttle bodyThrottle opener setting speed900 ± 1,950 rpm
Throttle
position
sensorResistance
Throttle valve fully closed VTA ± E2
Throttle valve fully open VTA ± E2
± VC ± E2
0.2 ± 6.3 kW
2.0 ± 10.2 kW
2.5 ± 5.9 kW
IAC valveResistance (+B ± RSO or RSC) at cold
at hot17.0 ± 25.0 W
21.5 ± 29.5 W
VSV for EGRResistance at 20°C (68°F)27 ± 33 W
VSV for EVAPResistance at 20°C (68°F)27 ± 33 W
VSV for ACISResistance at 20°C (68°F)33 ± 39 W
VSV for Vapor
Pressure SensorResistance at 20°C (68°F)33 ± 39 W
Vapor
Pressure
SensorPower source voltage4.5 ± 5.5 V
ECT sensorResistance at ±20°C (±4°F)
at 0°C (32°F)
at 20°C (68°F)
at 40°C (104°F)
at 60°C (140°F)
at 80°C (176°F)10 ± 20 kW
4 ± 7 kW
2 ± 3 kW
0.9 ± 1.3 kW
0.4 ± 0.7 kW
0.2 ± 0.4 kW
EGR gas
temperature
sensorResistance at 50°C (122°F)
at 100°C (212°F)
at 150°C (302°F)64 ± 97 kW
11 ± 16 kW
2 ± 4 kW
A/F sensorHeater coil resistance at 20°C (68°F)
at 800°C (1472°F)0.8 ± 1.4 W
1.8 ± 3.2 W
Heated
oxygen sensorHeater coil resistance at 20°C (68°F)
at 800°C (1472°F)11 ± 16 W
23 ± 32 W
Fuel cut rpmFuel return rpm1,200 rpm

SS10A±01
SS±22
± SERVICE SPECIFICATIONSSFI (1MZ±FE)
185 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Fuel line (Union bolt type)2930021
Fuel line (Flare nut type) using SST2828521
Fuel pump assembly x Fuel tank44035 in.´lbf
Fuel filter x Fuel pump bracket22017 in.´lbf
Fuel pressure regulator x Fuel pump bracket22017 in.´lbf
Delivery pipe x Intake manifold101007
No.1 fuel pipe x Intake manifold19.520014
Fuel tank band x Body3940029
Throttle body x Air intake chamber19.520014
Intake air control valve x Air intake chamber14.514510
ECT sensor x Water outlet2020014
Knock sensor x Cylinder block3940029
A/F sensor x Exhaust manifold4445032
Heated oxygen sensor (Bank 1, 2 sensor 1) x Exhaust manifold4445032
Heated oxygen sensor (Bank 1 sensor 2) x Exhaust pipe4445032