TOYOTA CAMRY 2000 Service Repair Manual

Page 4011 of 4770

± SERVICE SPECIFICATIONSMANUAL TRANSAXLE (E153)
SS±49
212 Author: Date:
Transmission oil pump assembly x Transaxle case1717513
Transaxle case receiver x Transaxle case7.47565 in.´lbf
Clutch release fork support4748035
Control lever housing support bracket x Transaxle case1717513
Vehicle speed sensor1717513
Clutch release line bracket x Transaxle case1717513
Back±up light switch4041030
Filler and drain plug4950036
No.1 and No.2 oil receiver pipe x Transmission case1717513
Transmission oil cooler sub±assembly x Elbow3435025
Elbow x Transaxle case2727520
Transmission oil pump case x Oil pump cover101058
Transaxle case cover x Transaxle case5455040
Differential left case x Differential right case6364046
Ring gear set bolt1241,26091

Page 4012 of 4770

SS09M±01
SS±50
± SERVICE SPECIFICATIONSMANUAL TRANSAXLE (S51)
213 Author: Date:
MANUAL TRANSAXLE (S51)
SERVICE DATA
Input shaft roller bearing journal diameterMin.29.970 mm (1.799 in.)
Input shaft 3rd gear journal diameterMin.33.090 mm (1.3028 in.)
Input shaft 4th gear journal diameterMin.32.470 mm (1.2783 in.)
Input shaft 5th gear journal diameterMin.26.970 mm (1.0618 in.)
Input shaft runoutMax.0.05 mm (0.0020 in.)
Output shaft roller bearing journal diameterMin.31.970 mm (1.2587 in.)
Output shaft 1st gear journal diameterMin.37.970 mm (1.4949 in.)
Output shaft 2nd gear journal diameterMin.31.990 mm (1.2594 in.)
Output shaft runoutMax.0.05 mm (0.0020 in.)
Gear thrust clearance 1st STD0.10 ± 0.29 mm (0.0039 ± 0.0114 in.)Gear thrust clearance 1st STD
Max.
0.10 0.29 mm (0.0039 0.0114 in.)
0.35 mm (0.0138 in.)
Gear thrust clearance 2nd STD0.20 ± 0.44 mm (0.0079 ± 0.0173 in.)Gear thrust clearance 2nd STD
Max.
0.20 0.44 mm (0.0079 0.0173 in.)
0.50 mm (0.0197 in.)
Gear thrust clearance 3rd STD0.10 ± 0.25 mm (0.0039 ± 0.098 in.)Gear thrust clearance 3rd STD
Max.
0.10 0.25 mm (0.0039 0.098 in.)
0.30 mm (0.0118 in.)
Gear thrust clearance 4th STD0.20 ± 0.45 mm (0.0079 ± 0.0177 in.)Gear thrust clearance 4th STD
Max.
0.20 0.45 mm (0.0079 0.0177 in.)
0.50 mm (0.0197 in.)
Gear thrust clearance 5th STD0.20 ± 0.40 mm (0.0079 ± 0.0157 in.)Gear thrust clearance 5th STD
Max.
0.20 0.40 mm (0.0079 0.0157 in.)
0.45 mm (0.0177 in.)
Gear radial clearance 1st, 2nd, 3rd, and 4th STD
Max.0.009 ± 0.053 mm (0.0004 ± 0.0021 in.)
0.070 mm (0.0028 in.)
Gear radial clearance 5th STD
Max.0.009 ± 0.050 mm (0.0004 ± 0.0020 in.)
0.070 mm (0.0028 in.)
Shift fork to hub sleeve clearance Max.1.0 mm (0.039 in.)
Synchronizer ring to gear clearance 1st, 3rd and 4th Min.0.6 mm (0.024 in.)
Synchronizer ring to gear clearance 2nd Min.0.7 mm (0.028 in.)
Differential case side bearing preload (at starting)(For use with SST)0.8 ± 1.6 N´m (8 ± 16 kgf´cm, 6.9 ± 13.9 in.´lbf)
Differential pinion to side gear backlash0.05 ± 0.20 mm (0.0020 ± 0.0079 in.)
Drive in depthDrive in depth
Input shaft front oil seal

0 ± 0.5 mm
(0 ± 0.020 in.) In ut shaft front oil seal
Reverse restrict pin slotted spring pin
0 ± 0.5 mm (0 ± 0.020 in.)
13.5 ± 0.5 mm (0.531 ± 0.020 in.) Reverse restrict in slotted s ring in
Shift and select lever shaft slotted spring pin
13.5 ± 0.5 mm (0.531 ± 0.020 in.)
23.5 ± 1.0 mm (0.925 ± 0.039 in.)
Differential side gear thrust washer thickness0 95 mm (0 0374 in )Differential side gear thrust washer thickness0.95 mm (0.0374 in.)
1 00 mm (0 0394 in )
1.00 mm (0.0394 in.)
1 05 mm (0 0413 in )1.05 mm (0.0413 in.)
1 10 (0 0433 i )1.10 mm (0.0433 in.)()
1.15 mm (0.0453 in.)()
1.20 mm (0.0472 in.)

Page 4013 of 4770

± SERVICE SPECIFICATIONSMANUAL TRANSAXLE (S51)
SS±51
214 Author: Date:
Input shaft snapring thicknessInput shaft snap ring thickness
No.2 clutch hub Mark 1

1.95 ± 2.00 mm (0.0768 ± 0.0787 in.)
No.2 clutch hub Mark 1
Mark 2
1.95 2.00 mm (0.0768 0.0787 in.)
2.00 ± 2.05 mm (0.0787 ± 0.0807 in.)
Mark 3
Mk4
()
2.05 ± 2.10 mm (0.0807 ± 0.0827 in.)
2 10 2 15 (0 0827 0 0846 i )Mark 4
Mark 5
2.10 ± 2.15 mm (0.0827 ± 0.0846 in.)
215±220mm(00846 ± 0 0866 in )Mark 5
M
ark 6
2.15 ± 2.20 mm (0.0846 ± 0.0866 in.)
2.20 ± 2.25 mm (0.0866 ± 0.0886 in.)Mark 6
No.3 clutch hub Mark 13
2.20 ± 2.25 mm (0.0866 ± 0.0886 in.)
2.20 ± 2.25 mm (0.0866 ± 0.0886 in.) No.3 clutch hub Mark 13
Mark 14
2.20 2.25 mm (0.0866 0.0886 in.)
2.25 ± 2.30 mm (0.0886 ± 0.0906 in.)
Mark 15
Mk16
()
2.30 ± 2.35 mm (0.0906 ± 0.0925 in.)
2 35 2 40 (0 0925 0 0945 i )Mark 16
Mark 17
2.35 ± 2.40 mm (0.0925 ± 0.0945 in.)
240±245mm(00945 ± 0 0965 in )Mark 17
Mark 182.40 ± 2.45 mm (0.0945 ± 0.0965 in.)
2.45 ± 2.50 mm (0.0965 ± 0.0984 in.)Mark 18
Mark 19
2.45 ± 2.50 mm (0.0965 ± 0.0984 in.)
2.50 ± 2.55 mm (0.0984 ± 0.01004 in.)Mark 19
Mark 20
2.50 2.55 mm (0.0984 0.01004 in.)
2.55 ± 2.60 mm (0.1004 ± 0.01024 in.)
Mark 21
Mark 22
()
2.60 ± 2.65 mm (0.1024 ± 0.01043 in.)
2 65 2 70 mm (0 1043 0 01063 in )Mark 22
Mark 23
2.65 ± 2.70 mm (0.1043 ± 0.01063 in.)
270±2 75 mm (0 1063±0 01083 in )Mark 23
Mark 24
2.70 ± 2.75 mm (0.1063 ± 0.01083 in.)
2.75 ± 2.80 mm (0.1083 ± 0.01102 in.)Mark 24
Mark 25
2.75 ± 2.80 mm (0.1083 ± 0.01102 in.)
2.80 ± 2.85 mm (0.1102 ± 0.01122 in.)Mark 25
Mark 26
2.80 2.85 mm (0.1102 0.01122 in.)
2.85 ± 2.90 mm (0.1122 ± 0.01142 in.)
Mark 27
Rear bearing Mark A
2.90 ± 2.95 mm (0.1142 ± 0.01161 in.)
2 15 2 20 mm (0 0846 0 0866 in ) Rear bearing Mark A
Mark B
2.15 ± 2.20 mm (0.0846 ± 0.0866 in.)
220±2 25 mm (0 0866±0 0886 in )Mark B
Mark C
2.20 ± 2.25 mm (0.0866 ± 0.0886 in.)
2.25 ± 2.30 mm (0.0886 ± 0.0906 in.)Mark C
Mark D
2.25 ± 2.30 mm (0.0886 ± 0.0906 in.)
2.30 ± 2.35 mm (0.0906 ± 0.0925 in.)Mark D
Mark E
2.30 2.35 mm (0.0906 0.0925 in.)
2.35 ± 2.40 mm (0.0925 ± 0.0945 in.)
Differential side bearing adjusting shim thicknessDifferential side bearing adjusting shim thickness
Mark 1

1 90 mm (0 0748 in )Mark 1
Mark 2
1.90 mm (0.0748 in.)
1 95 mm (0 0768 in )Mark 2
Mark 31.95 mm (0.0768 in.)
2 00 mm (0 0787 in )
Mark 3
Mark 42.00 mm (0.0787 in.)
2 05 mm (0 0807 in )
Mark 4
Mark 52.05 mm (0.0807 in.)
2.10 mm (0.0827 in.)
Mark 5
Mark 6
2.10 mm (0.0827 in.)
2.15 mm (0.0846 in.)Mark 6
Mark 7
2.15 mm (0.0846 in.)
2.20 mm (0.0866 in.)Mark 7
Mark 8
2.20 mm (0.0866 in.)
2.25 mm (0.0886 in.)Mark 8
Mark 9
2.25 mm (0.0886 in.)
2.30 mm (0.0906 in.)Mark 9
Mark 10
2.30 mm (0.0906 in.)
2.35 mm (0.0925 in.)Mark 10
Mark 11
2.35 mm (0.0925 in.)
2.40 mm (0.0945 in.)Mark 11
Mark 12
2.40 mm (0.0945 in.)
2.45 mm (0.0965 in.)Mark 12
Mark 13
2.45 mm (0.0965 in.)
2.50 mm (0.0984 in.)
Mark 14
()
2.55 mm (0.1004 in.)
Mark 15
()
2.60 mm (0.1024 in.)
Mark 16
()
2.65 mm (0.1043 in.)
Mark 172.70 mm (0.1063 in.)
Mark 18
Mk
2.75 mm (0.1083 in.)
(i)Mark 192.80 mm (0.1102 in.)

Page 4014 of 4770

SS09N±01
SS±52
± SERVICE SPECIFICATIONSMANUAL TRANSAXLE (S51)
215 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Transaxle x Engine 17 mm head6465047Transaxle x Engine 17 mm head
14 mm head
64
46
650
470
47
34
Cruise control actuator x Body (w/ Cruise control)131309
Starter x Transaxle3737828
Clutch release cylinder x Transaxle121209
Clutch line bracket x Transaxle Bolt A121209Clutch line bracket x Transaxle Bolt A
(See page MX±4) Bolt B
12
6.9
120
70
9
61 in.´lbf
Manifold stay Front side4242531
Manifold stay Rear side3940029
Front wheel1031,05076
Exhaust pipe bracket Bolt1919514Exhaust ie bracket Bolt
Nut
19
33
195
330
14
24
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x Center exhaust pipe5657041
No.1 exhaust pipe support bracket x Front suspension member3333024
Stabilizer bar link x Stabilizer bar3940029
Stabilizer bar bracket x Front suspension member1919514
PS gear assembly x Front suspension member1811,850134
Front engine mounting insulator x Front suspension member Silver bolt4445033Front engine mounting insulator x Front sus ension member Silver bolt
Green bolt
44
66
450
670
33
48
LH engine mounting insulator x Front suspension member8082059
LH engine mounting bracket x Transaxle6465047
Rear engine mounting insulator x Front suspension member6667048
Steering return pipe x Front suspension member101007
Front suspension member with lower suspension arm Bolt A1811,850134Front sus ension member with lower sus ension arm Bolt A
Bolt B
181
32
1,850
330
134
24Bolt B
(See page MX±4) Nut C
32
36
330
370
24
27
LH stiffener plate3738027
RH stiffener plate3940029
Rear end plate9.39582 in.´lbf
Shift cable grommet retainer x Body4.95043 in.´lbf
Shift lever assembly x Body121209
Transmission case x Transaxle case2930022
Transmission case x Case cover2930022
Transmission case protector1818513
Rear bearing retainer4243031
Output shaft front bearing lock plate1818513
Transaxle case receiver set bolt7.47565 in.´lbf
5th driven gear lock nut1231,25090
Reverse idler shaft lock bolt2930022
Control shaft cover3737527
Control shift lever x Lever shaft6.46556 in.´lbf
Ring gear x Differential case8385061
Selecting bellcrank x Transmission case3738027

Page 4015 of 4770

± SERVICE SPECIFICATIONSMANUAL TRANSAXLE (S51)
SS±53
216 Author: Date:
Engine mount bracket x Transaxle5253038
Reverse shift arm bracket1818513
No.3 shift fork x Shift fork shaft1818513
Lock ball assembly2930022
Filler and Drain plugs4950036
Back±up light switch4445033
Differential side bearing retainer1818513
Release bearing retainer7.47565 in.´lbf
Straight screw plug131309
Vehicle speed sensor driven gear5.45548 in.´lbf
Clutch release fork support3940029

Page 4016 of 4770

SS0AS±01
SS±54
± SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE (A140E)
217 Author: Date:
AUTOMATIC TRANSAXLE (A140E)
SERVICE DATA
Line pressure (Wheel locked)
Engine idling
D position
R position
at stall (Throttle valve fully opened)
D position
R position
363 ± 422 kPa (3.7 ± 4.3 kgf/cm2, 53 ± 61 psi)
618 ± 794 kPa (6.3 ± 8.1 kgf/cm2, 90 ± 115 psi)
735 ± 862 kPa (7.5 ± 8.8 kgf/cm
2, 107 ± 125 psi)
1,373 ± 1,608 kPa (14.0 ± 16.4 kgf/cm2, 199 ± 233 psi)
Engine stall revolution D and R positions2,450 ± 150 rpm
Time lag N " D position
N " R positionLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed A/C OFF and N range750 ± 50 rpm
Throttle cable adjustment
(Throttle valve fully opened)Between boot end face and inner cable stopper
0 ± 1 mm (0 ± 0.04 in.)
Drive plate runoutMax.
Torque converter runout Max.
Torque converter installation distance0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
More than 13.0 mm (0.512 in.)
Differential oil seal drive in depth LH side
RH side2.7 ± 0.5 mm (0.106 ± 0.020 in.)
0 ± 0.5 mm (0 ± 0.020 in.)
Shift point
D position
(Throttle valve fully opened) 1 " 2
2 " 3
3 " O/D
O/D " 3
3 " 2
2 " 1
(Throttle valve fully closed) O/D " 3
3 " O/D
2 position
(Throttle valve fully opened) 1 " 2
3 " 2
2 " 1
L position
(Throttle valve fully opened) 2 "1
*1: The maximum vehicle speed for manual shift down when shifting down
from D to 2.
*2: The maximum vehicle speed for manual shift down when shifting down
from 2 to L.
58 ± 63 km/h (36 ± 39 mph)
109 ± 117 km/h (68 ± 73 mph)
145 ± 151 km/h (90 ± 94 mph)
138 ± 146 km/h (86 ± 91 mph)
100 ± 108 km/h (62 ± 67 mph)
51 ± 56 km/h (32 ± 35 mph)
38 ± 43 km/h (24 ± 27 mph)
18 ± 22 km/h (11 ± 14 mph)
58 ± 63 km/h (36 ± 39 mph)
106 ± 114 km/h (66 ± 71 mph)
51 ± 56 km/h (32 ± 35 mph)
47 ± 51 km/h (29 ± 32 mph)
Lock±up point (Throttle valve fully opened)
D position
3rd Gear (O/D main switch OFF)
Lock±up ON
Lock±up OFF
O/D gear
Lock±up ON
Lock±up OFF
67 ± 72 km/h (42 ± 45 mph)
64 ± 69 km/h (40 ± 43 mph)
67 ± 72 km/h (42 ± 45 mph)
64 ± 69 km/h (40 ± 43 mph)

Page 4017 of 4770

SS0AT±01
± SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE (A140E)
SS±55
218 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Transaxle x Starter4243031
Transaxle x Rear end plate2525018
Transaxle x No.1 exhaust pipe support bracket1919514
Transaxle x Engine6667048
Torque converter clutch x Drive plate2728020
Body x Front lower brace Bolt
Nut181
361,850
370134
27
Body x Rear lower brace 19 mm head bolt
14 mm head bolt
Nut181
32
361,850
330
370134
24
27
Front suspension member x FR engine mounting TMC made
TMMK made: Green color bolt
TMMK made: Silver color bolt80
66
44820
670
45059
48
32
Front suspension member x RR engine mounting6667048
Front suspension member x LH engine mounting8082059
Transaxle x LH engine mounting6465047
Front suspension member x Steering return pipe mounting bracket101007
Front suspension member x Stabilizer bar bracket1919514
Stabilizer bar x Stabilizer bar link3940029
Ball joint x Lower suspension arm1271,30094
Steering gear housing set bolt x Nut1811,850134
Exhaust manifold x Front exhaust pipe6263046
Front suspension member x Exhaust pipe No.1 support bracket3333024
Front exhaust pipe x Center exhaust pipe5657041
No.1 exhaust pipe support bracket x Exhaust pipe clamp3333024
Axle hub nut2943,000217
Steering knuckle x Tie rod end4950036
Vehicle speed sensor x Transaxle1616012
Park/neutral position switch x Transaxle Bolt
Nut5.4
6.955
7048 in.´lbf
61 in.´lbf
Park/neutral position switch x Control shaft lever131309
Control shaft lever x Control cable1515011
Oil pan x Drain plug4950036
Oil pan x Transaxle4.95043 in.´lbf
Valve body x Manual valve body101007
Valve body x Transaxle101007
Drive shaft center bearing lock bolt3233024
Stiffener plate Front side
Rear side42
39430
40031
29
Exhaust manifold stay Front side
Rear side42
39430
40031
29

Page 4018 of 4770

SS0BL±01
SS±56
± SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE (A541E)
219 Author: Date:
AUTOMATIC TRANSAXLE (A541E)
SERVICE DATA
Line pressure (wheel locked)Engine idling
D position
R position
at stall (Throttle valve fully opened)
D position
R position
401 ± 461 kPa (4.1 ± 4.7 kgf/cm2, 58 ± 66 psi)
804 ± 882 kPa (8.2 ± 9.0 kgf/cm2, 117 ± 128 psi)
1,138 ± 1,236 kPa (11.6 ± 12.6 kgf/cm
2, 165 ± 179 psi)
1,716 ± 1,854 kPa (17.5 ± 18.9 kgf/cm2, 249 ± 269 psi)
Engine stall revolution2,600 ± 150 rpm
Time lag N " D position
N " R positionLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed (A/C OFF)
N position
700 ± 50 rpm
Throttle cable adjustment (Throttle valve fully opened)Between boot and face and inner cable stopper
0 ± 1 mm (0 ± 0.04 in.)
Drive plate runoutMax.
Torque converter clutch runout Max.
Torque converter clutch installation distance0.3 mm (0.0118 in.)
0.20 mm (0.0079 in.)
More than 13.7 mm (0.539 in.)
Lock±up point (Throttle valve opening 5%)
3rd gear (O/D main switch OFF) Lock±up ON
Lock±up OFF
O/D gear Lock±up ON
Lock±up OFF
60 ± 65 km/h (37 ± 40 mph)
53 ± 58 km/h (33 ± 36 mph)
60 ± 64 km/h (37 ± 40 mph)
53 ± 58 km/h (33 ± 36 mph)
Shift schedule
D position
(Throttle valve fully opened) 1 "2
2 "3
3 "O/D
O/D "3
3 "2
2 "1
(Throttle valve fully closed) 3 "O/D
O/D "3
2 position
(Throttle valve fully opened) 1 "2
3 "2
2 "1
L position
(Throttle valve fully opened) 3 "2
2 "1
60 ± 66 km/h (37 ± 41 mph)
112 ± 121 km/h (70 ± 75 mph)
174 ± 183 km/h (108 ± 114 mph)
167 ± 176 km/h (104 ± 109 mph)
104 ± 112 km/h (65 ± 70 mph)
50 ± 55 km/h (31 ± 34 mph)
35 ± 40 km/h (22 ± 25 mph)
20 ± 25 km/h (12 ± 16 mph)
60 ± 66 km/h (37 ± 41 mph)
122 ± 130 km/h (76 ± 81 mph)
50 ± 55 km/h (31 ± 34 mph)
106 ± 115 km/h (66 ± 71 mph)
54 ± 59 km/h (34 ± 37 mph)

Page 4019 of 4770

SS0BM±01
± SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE (A541E)
SS±57
220 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Front engine front mounting insulator x Front frame assemblyTMC:
TMMK:
Green color bolt
Silver color bolt80

66
44820

670
45059

48
32
Rear engine mounting insulator x Front frame assembly8082059
LH transaxle mounting insulator x Transaxle6465047
Engine mounting absorber x Front frame assembly4849035
Transaxle x Engine 17 mm bolt6667048
Transaxle x Engine 12 mm bolt4849035
Torque converter clutch x Drive plate4142030
Valve body x Transaxle case1111 08
Oil strainer x Valve body1111 08
Oil pan x Transaxle case7.88069 in.´lbf
Oil pan drain plug4950036
Park/Neutral position switch x Transaxle case (bolt)5.45548 in.´lbf
Park/Neutral position switch (nut)6.97061 in.´lbf
B3 apply pipe retainer1111 08
Connector clamp1111 08
Manual valve body x Transaxle case1111 08
Detent spring x Manual valve body1111 08
Oil pipe bracket101007
Steering gear housing x Front suspension member1811,850134
Stabilizer bar bracket1919514
Vehicle speed sensor x Transaxle case4.95043 in.´lbf
Direct clutch speed sensor x Transaxle case1111 08
Transfer lubrication apply pipe retainer1111 08
Exhaust manifold bracket x Transaxle case Except California
California20
34200
35014
25
Exhaust manifold plate Except California
California20
34200
35014
25
Front frame x Body 19 mm1811,850134
Front frame x Body 14 mm3233024
Front frame x Body Nut3637027
Exhaust front pipe x Exhaust center pipe5657041
Exhaust manifold x Exhaust front pipe6263046
Exhaust front pipe support stay x Exhaust front pipe support bracket3333024
Exhaust pipe support x Front frame3333024
Starter x Torque converter clutch housing3940029
Transaxle control shaft lever x Park/neutral position switch1515011
Throttle cable adjusting nut1515011
Drive plate x Crankshaft8385061
Shift control cable x Transaxle control shaft lever1515011
Throttle cable retaining plate set bolt5.45548 in.´lbf
Shift solenoid valve No.1, No.2, SL, SLN x Valve body6.66758 in.´lbf

Page 4020 of 4770

SS±58
± SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE (A541E)
221 Author: Date:
Front wheel nut1031,05076
Exhaust front pipe support bracket x Body2121015
PS reseroir pipe x Front frame101007
Engine hood x Hood hinge2626519

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