TOYOTA HIGHLANDER 2001 Service Repair Manual

Maintenance Log: SUVs and Trucks
6Applies to Tacoma with 1GRFE, Tundra with 1GRFE and 4Runner with 1GRFE. Required under the terms of the Emission Control Warranty.
7Inspect thickness measurement and disc runout.8See p age 37 f or details.
30,000 Miles or 36 Months
qReplace engine oil and oil filter1qReplace engine air filter
qRotate tiresqReplace cabin air filter (if equipped)
qLubricate drive shaft bushing (Land Cruiser)
qLubricate propeller shaft4
qLubricate wheel bearings (Land Cruiser)
qReplace limitedslip differential oil, if equipped5
qReplace spark plugs6
qRetorque drive shaft bolt (4WD RAV4)
qRetorque propeller shaft bolt (all models except Highlander and RAV4)
qInspect the following:__ Automatic transmission fluid
__ Ball joints and dust covers
__ Brake lines and hoses
__ Brake linings/drums and brake pads/discs
7
__ Drive shaft boots3
__ Engine coolant8
__ Exhaust pipes and mountings
__ Front differential oil (4WD models, Highlander and RAV4)
__ Fuel lines and connections, fuel tank band and f uel tankvapor vent system hoses
Additional Maintenance Items for Special Operating Conditions2
Driving in desert or on dirt roads:
qTighten nuts and bolts on chassis
Dr iv in g while towing:
qReplace front differential oil (2WD RAV4 with manual transmission, all 4WD models
except RAV4 with automatic transmission and Highlander)
qReplace manual transmission oil (RAV4, Tundra)
qReplace rear differential oil, including limitedslip (all models except 2WD
Highlander and 2WD RAV4)
qReplace transfer case oil (4WD models)
qTighten nuts and bolts on chassis
Dealer Service Verification:
Date:
Mileage:
23
__ F uel tank cap gasket
__ Manual transmission oil (RAV4, Tundra)
__ Radiator core and condenser
__ Rear differential oil (all models except 2WD Highlander and 2WD RAV4)
__ St eering gear box
__ Steering linkage and boots
__ Transfer case oil (all 4WD models)

Maintenance Log: SUVs and Trucks
1 Reset the oil replacement reminder (“MAINT REQD”) light after replacing engine oil, if vehicle is equipped with this light.2 Perform these service items only if you drive primarily under the conditions indicated.3Applies to Highlander, Land Cruiser, RAV4, 4WD Sequoia, 4WD Tacoma, 4WD Tundra and 4WD 4Runner.
35,000 Miles or 42 Months
qReplace engine oil and oil filter1
qRotate tires
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots3
qInspect engine air filter
qInspect steering linkage and boots
qLubricate propeller shaft4
qRetorque drive shaft bolt (4WD RAV4)
qRetorque propeller shaft bolt (all models
except Highlander and RAV4)
qTighten nuts and bolts on chassis
Driving on salted roads:
qLu br icat e pr opeller shaft4
qR etorque propeller shaft bolt (all models
except Highlander and RAV4)
Driving while towing:
qLubricate propeller shaft4
qRetorque propeller shaft bolt (all models
except Highlander and RAV4)
qTi gh ten nuts and bolts on chassis
40,000 Miles or 48 Months
qReplace engine oil and oil filter1
qRotate tires
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots3
qInspect engine air filter
qInspect steering linkage and boots
qLubricate propeller shaft4
qRetorque drive shaft bolt (4WD RAV4)
qRetorque propeller shaft bolt (all models
except Highlander and RAV4)
qTighten nuts and bolts on chassis
Driving on salted roads:
qLu br icat e pr opeller shaft4
qR etorque propeller shaft bolt (all models
except Highlander and RAV4)
Driving while towing:
qLubricate propeller shaft4
qRetorque propeller shaft bolt (all models
except Highlander and RAV4)
qTi gh ten nuts and bolts on chassis
Dealer Service Verification:
Date: Mileage:
Dealer Service Verification:
Date: Mileage:
24

Maintenance Log: SUVs and Trucks
4Applies to Land Cruiser, 4WD Sequoia, 4WD Tundra and 4WD 4Runner.5See page 37 for details.
45,000 Miles or 54 Months
qReplace engine oil and oil filter1
qRotate tires
qLubricate propeller shaft4
qRetorque drive shaft bolt (4WD RAV4)
qRetorque propeller shaft bolt (all models except Highlander and RAV4)
qVisually inspect brake linings/drums and brake pads/discs
qInspect the following:__ Ball joints and dust covers
__ Brake lines and hoses
__ Drive shaft boots
3
__ Engine coolant5
__ Exhaust pipes and mountings
__ Front differential oil (all 4WD exceptHighlander and RAV4)
Note: Driving in heavy traffic, on dirt roads or in urban, dusty or desert areas may shorten
the life of the cabin air filter. Replacement may be needed if you notice reduced air flow
f r om t he air conditioner and heater or if the windows fog easily when you use the "Fresh"
mode. Consult your dealer if any of these conditions occur.
Additional Maintenance Items for Special Operating Conditions2
Driving in desert or on dirt roads:
qInspect engine air filter
qTi gh ten nuts and bolts on chassis
Driving while towing:
qRepl ac e f ront differential oil (all 4WD except Highlander and RAV4)
qReplace rear differential oil, including limitedslip (all models except 2WD
Hi ghlander, 2WD RAV4, Sequoia and nonlimitedslip Tundra)
qReplace transfer case oil (4WD Highlander, 4WD RAV4)
qTi gh ten nuts and bolts on chassis
Dea ler Ser vice Verification:
Date:
Mileage:
25
__ Radiator core and condenser
__ Rear differential oil (all models except 2WD Highlander and 2WD RAV4)
__ Steering gear box
__ Steering linkage and boots
__ Transfer case oil (4WD Highlander, 4WD RAV4)

Maintenance Log: SUVs and Trucks
1 Reset the oil replacement reminder (“MAINT REQD”) light after replacing engine oil, if vehicle is equipped with this light.2 Perform these service items only if you drive primarily under the conditions indicated.3Applies to Highlander, Land Cruiser, RAV4, 4WD Sequoia, 4WD Tacoma, 4WD Tundra and 4WD 4Runner.4Applies t o Land C ru iser, 4WD Sequoia, 4WD Tundra and 4WD 4Runner.5Applies t o Land Cruiser, 4WD Tacoma, Tacoma PreRunner and Tundra. 6Applies t o Tacoma with 1GRFE, Tundra with 1GRFE and 4Runner with 1GRFE. Required under the terms of the
E mis sion Control Warranty.
50,000 Miles or 60 Months
qReplace engine oil and oil filter1
qRotate tires
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots3
qInspect engine air filter
qInspect steering linkage and boots
qLubricate propeller shaft4
qRetorque drive shaft bolt (4WD RAV4)
qRetorque propeller shaft bolt (all models
except Highlander and RAV4)
qTighten nuts and bolts on chassis
Driving on salted roads:
qLu br icat e pr opeller shaft4
qR etorque propeller shaft bolt (all models
except Highlander and RAV4)
Driving while towing:
qLubricate propeller shaft4
qRetorque propeller shaft bolt (all models
except Highlander and RAV4)
qTi gh ten nuts and bolts on chassis
55,000 Miles or 66 Months
qReplace engine oil and oil filter1
qRotate tires
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots3
qInspect engine air filter
qInspect steering linkage and boots
qLubricate propeller shaft4
qRetorque drive shaft bolt (4WD RAV4)
qRetorque propeller shaft bolt (all models
except Highlander and RAV4)
qTighten nuts and bolts on chassis
Driving on salted roads:
qLu br icat e pr opeller shaft4
qR etorque propeller shaft bolt (all models
except Highlander and RAV4)
Driving while towing:
qLubricate propeller shaft4
qRetorque propeller shaft bolt (all models
except Highlander and RAV4)
qTi gh ten nuts and bolts on chassis
Dea ler Service Verification:
Date: Mileage:
Dea
ler Service Verification:
Date: Mileage:
26

Maintenance Log: SUVs and Trucks
7 Inspect thickness measurement and disc runout.8 Applies to Land C ru iser, Sequoia, Tundra and 4Runner with 2UZFE. Required only for vehicles in California,
Massachusetts and New York.
9 Init ial i nspec tion at 60,000 miles/72 months. Inspect every 15,000 miles/18 months thereafter.10See p age 37 for details.
60,000 Miles or 72 Months
qReplace engine oil and oil filter1qReplace engine air filter
qRotate tiresqReplace cabin air filter (if equipped)
qLubricate drive shaft bushing (Land Cruiser)
qLubricate propeller shaft4
qLubricate wheel bearings (Land Cruiser)
qReplace limitedslip differential oil, if equipped5
qReplace spark plugs6
qRetorque drive shaft bolt (4WD RAV4)
qRetorque propeller shaft bolt (all models except Highlander and RAV4)
qInspect the following:__ Automatic transmission fluid
__ Ball joints and dust covers
__ Brake lines and hoses
__ Brake linings/drums and brake pads/discs
7
__ Charcoal canister8
__ Dr ive belts9
__ Drive shaft boots3
__ Engine coolant10
__ E ngine valv e clearance (except Tacoma
with 2TRFE)
__ Front differential oil (4WD models, Highlander, RAV4)
Add ition al Maintenance Items for Special Operating Conditions2
Driving in desert or on dirt roads:
qTighten nuts and bolts on chassis
Driving while towing:
qReplace automatic transmission fluid
qRepl ac e f ront diff erential oil (Highlander, RAV4 and all 4WD models)
qReplace manual transmission oil (RAV4, Tundra)
qRepl ac e rear differential oil, including limited slip (all models except 2WD
Hi gh land erand 2WD RA V4)
qReplace transfer case oil (4WD models)
qTigh ten nuts and bolts on chassis
Dea ler Service Verification:
D at e :
Mileage:
27
__ Exhaust pipes and mountings
__ Fuel lines and connections, fuel tank band and f uel tank vapor vent system hoses
__ Fuel tank cap gasket
__ Manual transmission oil (RAV4, Tundra)
__ Radiator core and condenser
__ Rear differential oil (all models except
2WD Highlander and 2WD RAV4)
__ Steering gear box
__ Steer ing linkage and boots
__ Transfer case oil (all 4WD models)

Maintenance Log: SUVs and Trucks
1 Reset the oil replacement reminder (“MAINT REQD”) light after replacing engine oil, if vehicle is equipped with this light.2 Perform these service items only if you drive primarily under the conditions indicated.3Applies to Highlander, Land Cruiser, RAV4, 4WD Sequoia, 4WD Tacoma, 4WD Tundra and 4WD 4Runner.
65,000 Miles or 78 Months
qReplace engine oil and oil filter1
qRotate tires
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots3
qInspect engine air filter
qInspect steering linkage and boots
qLubricate propeller shaft4
qRetorque drive shaft bolt (4WD RAV4)
qRetorque propeller shaft bolt (all models
except Highlander and RAV4)
qTighten nuts and bolts on chassis
Driving on salted roads:
qLu br icat e pr opeller shaft4
qR etorque propeller shaft bolt (all models
except Highlander and RAV4)
Driving while towing:
qLubricate propeller shaft4
qRetorque propeller shaft bolt (all models
except Highlander and RAV4)
qTi gh ten nuts and bolts on chassis
70,000 Miles or 84 Months
qReplace engine oil and oil filter1
qRotate tires
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots3
qInspect engine air filter
qInspect steering linkage and boots
qLubricate propeller shaft4
qRetorque drive shaft bolt (4WD RAV4)
qRetorque propeller shaft bolt (all models
except Highlander and RAV4)
qTighten nuts and bolts on chassis
Driving on salted roads:
qLu br icat e pr opeller shaft4
qR etorque propeller shaft bolt (all models
except Highlander and RAV4)
Driving while towing:
qLubricate propeller shaft4
qRetorque propeller shaft bolt (all models
except Highlander and RAV4)
qTi gh ten nuts and bolts on chassis
Dea ler Ser vice Verification:
Date: Mileage:
Dea
ler Ser vice Verification:
Date: Mileage:
28

Maintenance Log: SUVs and Trucks
4Applies to Land Cruiser, 4WD Sequoia, 4WD Tundra and 4WD 4Runner.5See page 37 for details.
75,000 Miles or 90 Months
qReplace engine oil and oil filter1
qRotate tires
qLubricate propeller shaft4
qRetorque drive shaft bolt (4WD RAV4)
qRetorque propeller shaft bolt (all models except Highlander and RAV4)
qVisually inspect brake linings/drums and brake pads/discs
qInspect the following:__ Ball joints and dust covers
__ Brake lines and hoses
__ Drive belts
__ Drive shaft boots
3
__ Engine coolant5
__ Exhaust pipes and mountings
__ Front differential oil (all 4WD exceptHighlander and RAV4)
Note: Driving in heavy traffic, on dirt roads or in urban, dusty or desert areas may shorten
the life of the cabin air filter. Replacement may be needed if you notice reduced air flow
f r om the air conditioner and heater or if the windows fog easily when you use the "Fresh"
mode. Consult your dealer if any of these conditions occur.
Add ition al M aintenance Items for Special Operating Conditions2
Driving in desert or on dirt roads:
qInspect engine air filter
qTighten nuts and bolts on chassis
Dr iv in g while t owing:
qReplace front differential oil (all 4WD except Highlander and RAV4)
qReplace rear differential oil, including limitedslip (all models except 2WD
Highlander, 2WD RAV4, Sequoia and nonlimitedslip Tundra)
qReplace transfer case oil (4WD Highlander, 4WD RAV4)
qTighten nuts and bolts on chassis
Dealer Service Verification:
D at e :
Mileage:
29
__ Radiator core and condenser
__ Rear differential oil (all models except 2WD Highlander and 2WD RAV4)
__ Steering gear box
__ Steering linkage and boots
__ Transfer case oil (4WD Highlander, 4WD RAV4)

5,000Mile Maintenance Intervals
7,500Mile Maintenance IntervalsTo determine the appropriate maintenance
interval for your vehicle, see page 16.
Dealer Service Verification:
Date: Mileage:
Dealer Service Verification:
Maintenance Log: SUVs and Trucks
1 Reset the oil replacement reminder (“MAINT REQD”) light after replacing engine oil, if vehicle is equipped with this light.2 Perform these service items only if you drive primarily under the conditions indicated.3Applies to Highlander, Land Cruiser, RAV4, 4WD Sequoia, 4WD Tacoma, 4WD Tundra and 4WD 4Runner.4Applies to Land Cruiser, 4WD Sequoia, 4WD Tundra and 4WD 4Runner.5Applies t
o Land C ruiser, 4WD Tacoma, Tacoma PreRunner and Tundra.
80,000 Miles or 96 Months
qReplace engine oil and oil filter1
qRotate tires
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots3
qInspect engine air filter
qInspect steering linkage and boots
qLubricate propeller shaft4
qRetorque drive shaft bolt (4WD RAV4)
qRetorque propeller shaft bolt (all models
e x ce pt Highlander and RAV4)
qTighten nuts and bolts on chassis
Driving on salted roads:
qLu br icate propeller shaft4
qRet orque pr opeller shaft bolt (all models
e x ce pt Highlander and RAV4)
Driving while towing:
qLu br icate propeller shaft4
qRet orque pr opeller shaft bolt (all models
e x ce pt Highlander and RAV4)
qTighten nuts and bolts on chassis
85,000 Miles or 102 Months
qReplace engine oil and oil filter1
qRotate tires
qVisually inspect brake linings/drums and
br ake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots3
qInspect engine air filter
qInspect steering linkage and boots
qLubricate propeller shaft4
qRetorque drive shaft bolt (4WD RAV4)
qRetorque propeller shaft bolt (all models
e x ce pt Highlander and RAV4)
qTighten nuts and bolts on chassis
Driving on salted roads:
qLu br icate propeller shaft4
qRet orque pr opeller shaft bolt (all models
e x ce pt Highlander and RAV4)
Driving while towing:
qLu br icate propeller shaft4
qRet orque pr opeller shaft bolt (all models
e x ce pt Highlander and RAV4)
qTighten nuts and bolts on chassis
Dealer Service Verification:
D ate: Mileage:
Dealer Service Verification:
D ate: Mileage:
30

5,000Mile Maintenance Intervals
7,500Mile Maintenance IntervalsTo determine the appropriate maintenance
interval for your vehicle, see page 16.
Dealer Service Verification:
Date:
Mileage:
Dea ler Service Verification:
Maintenance Log: SUVs and Trucks
6Applies to Tacoma with 1GRFE, Tundra with 1GRFE and 4Runner with 1GRFE. Required under the terms of the
Emission Control Warranty.
7 Applies to Highlander with 3MZFE, Land Cruiser, Sequoia, Tundra with 2UZFE and 4Runner with 2UZFE.8Inspect thickness measurement and disc runout.9See p age 37 f or details.
90,000 Miles or 108 Months
qReplace engine oil and oil filter1qReplace engine air filter
qRotate tiresqReplace cabin air filter (if equipped)
qLubricate drive shaft bushing (Land Cruiser)
qLubricate propeller shaft4
qLubricate wheel bearings (Land Cruiser)
qReplace limitedslip differential oil, if equipped5
qReplace spark plugs6
qReplace timing belt7
qRetorque drive shaft bolt (4WD RAV4)
qRetorque propeller shaft bolt (all models except Highlander and RAV4)
qInspect the following:__ Automatic transmission fluid
__ Ball joints and dust covers
__ Brake lines and hoses
__ Brake linings/drums and brake pads/discs
8
__ Drive belts
__ Drive shaft boots3
__ Engine coolant9
__ Ex haust pipes and mountings
__ Front differential oil (4WD models, Highlander and RAV4)
Additional Maintenance Items for Special Operating Conditions2
Driving in desert or on dirt roads:
qTighten nuts and bolts on chassis
Driving while towing:
qRepl ace front differential oil (2WD RAV4 with manual transmission, all 4WD models
e x cept RAV4 with automatic transmission and Highlander)
qR eplace manual transmission oil (RAV4, Tundra)
qReplace rear differential oil, including limited slip (all models except 2WD
Hi ghlander and 2WD RAV4)
qR epl ac e t ran sfer ca se oil (4WD models)
qTighten nuts and bolts on chassis
Dea ler Service Verification:
D at e :
Mileage:
31
__ Fuel lines and connections, fuel tank band and fuel tank vapor vent system hoses
__ Fuel tank cap gasket
__ Manual transmission oil (RAV4, Tundra)
__ Radiator core and condenser
__ Rear differential oil (all models except 2WD Highlander and 2WD RAV4)
__ Steering gear box
__ St eering linkage and boots
__ Transfer case oil (all 4WD models)

Maintenance Log: SUVs and Trucks
1 Reset the oil replacement reminder (“MAINT REQD”) light after replacing engine oil, if vehicle is equipped with this light.2 Perform these service items only if you drive primarily under the conditions indicated.3Applies to Highlander, Land Cruiser, RAV4, 4WD Sequoia, 4WD Tacoma, 4WD Tundra and 4WD 4Runner.4Applies to Land Cruiser, 4WD Sequoia, 4WD Tundra and 4WD 4Runner.
95,000 Miles or 114 Months
qReplace engine oil and oil filter1
qRotate tires
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots3
qInspect engine air filter
qInspect steering linkage and boots
qLubricate propeller shaft4
qRetorque drive shaft bolt (4WD RAV4)
qRetorque propeller shaft bolt (all models
except Highlander and RAV4)
qTighten nuts and bolts on chassis
Driving on salted roads:
qLu br icat e pr opeller shaft4
qR etorque propeller shaft bolt (all models
except Highlander and RAV4)
Driving while towing:
qLubricate propeller shaft4
qRetorque propeller shaft bolt (all models
except Highlander and RAV4)
qTi gh ten nuts and bolts on chassis
100,000 Miles or 120 Months
qReplace engine oil and oil filter1
qRotate tires
qReplace engine coolant5
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots3
qInspect engine air filter
qInspect steering linkage and boots
qLubricate propeller shaft4
qRetorque drive shaft bolt (4WD RAV4)
qRetorque propeller shaft bolt (all models
except Highlander and RAV4)
qTi gh ten nuts and bolts on chassis
Dr iving on salted roads:
qLubricate propeller shaft4
qR et orque pr opeller shaft bolt (all models
e x ce pt Highlander and RAV4)
Driving while towing:
qLubricate propeller shaft4
qR et orque propeller shaft bolt (all models
e x cept Highlander and RAV4)
qTi gh ten n uts and bolts on c hassis
Dealer Ser vice Verification:
D ate: Mileage:
Dealer Service Verification:
Date: Mileage:
32