TOYOTA LAND CRUISER 1996 J80 Workshop Manual

PP2YX−02
PP−70
−
PREPARATION BODY
1996 LAND CRUISER (RM451U)
SSM (Special Service Materials)
08833−00030Three cement black or equivalentBack door glass
08833−00070Adhesive 1324,
THREE BOND 1324 or equivalentFront door
Rear door
Power seat regulator
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PP3KJ−01
−
PREPARATION AIR CONDITIONING
PP−71
120
Author: Date:
1996 LAND CRUISER (RM451U)
AIR CONDITIONING
SST (Special Service Tools)
07110−58060Air Conditioner Service Tool Set
(07117−58060)Refrigerant Drain Service Valve
(07117−58070)T−Joint
(07117−58080)Quick Disconnect AdapterDischarge (Diam.: 16 mm)
(07117−58090)Quick Disconnect AdapterSuction (Diam.: 13 mm)
(07117−78050)Refrigerant Charging Gauge
(07117−88060)Refrigerant Charging HoseDischarge (Color: Red)
(07117−88070)Refrigerant Charging HoseSuction (Color: Blue)
(07117−88080)Refrigerant Charging HoseUtility (Color: Green)
07112−66040Magnetic Clutch Remover
07112−76060Magnetic Clutch Stopper
07114−84010Snap Ring Pliers
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PP−72
−
PREPARATION AIR CONDITIONING
121
Author: Date:
1996 LAND CRUISER (RM451U)
07114−84020Snap Ring Pliers
07116−38360Gas Leak Detector Assembly
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PP2YZ−01
−
PREPARATION AIR CONDITIONING
PP−73
1996 LAND CRUISER (RM451U)
RECOMMENDED TOOLS
09082−00040TOYOTA Electrical Tester.
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PP2Z1−01
PP−74
−
PREPARATION AIR CONDITIONING
1996 LAND CRUISER (RM451U)
LUBRICANT
ItemCapacityClassification
Compressor oil
When replacing receiver
When replacing condenser
When replacing evaporator
When replacing compressor
10 cc (0.35 fl.oz.) 40 cc (1.4 fl.oz.)
40 cc (1.4 fl.oz.)
120 cc (4.1 fl.oz.)
ND− OIL 8 or equivalent
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PR06N−01
−
PROPELLER SHAFT TROUBLESHOOTING
PR−1
849
Author: Date:
1996 LAND CRUISER (RM451U)
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers \
indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.
SymptomSuspect AreaSee page
Noise3. Seeve yoke spline: worn
4. Spider bearing: worn or stuckPR−4
PR−4
Vibration
1. Sleeve yoke spline: stuck
2. Propeller shaft: runout
3. Propeller shaft: imbalancePR−4
PR−4
−
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PR06O−02
Q10862
 Spider Grease Fitting
 Snap Ring
 Spider Bearing
Dust Cover
Grease Fitting Propeller Shaft
Flange Yoke
 Snap Ring
 Spider Bearing

Spider
Sleeve Yoke
N·m (kgf·cm, ft·lbf)
 Non− reusable part
Flange Yoke
Propeller Shaft
 Spider
Grease Fitting
Dust Cover

Spider Bearing

Snap Ring
Grease Fitting
Sleeve Yoke
: Specified torque
Flange Yoke
Flange Yoke
Front Propeller Shaft
74 (750, 54)
88 (900, 65)
74 (750, 54)
74 (750, 54)
74 (750, 54)
74 (750, 54)
88 (900, 65)
88 (900, 65)
88 (900, 65)
Rear propeller Shaft
 Spider
 Spider Bearing 
Snap Ring
Grease
Fitting
Grease Fitting
PR−2
−
PROPELLER SHAFT PROPELLER SHAFT ASSEMBLY
850
Author: Date:
1996 LAND CRUISER (RM451U)
PROPELLER SHAFT ASSEMBLY
COMPONENTS
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PR06P−01
Z09285
Matchmarks
Transfer
Front Propeller Shaft
Z09286
Matchmarks
Transfer
Rear Propeller Shaft
−
PROPELLER SHAFT PROPELLER SHAFT ASSEMBLY
PR−3
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE FRONT PROPELLER SHAFT
(a) Place matchmarks on the propeller shaft flange and
transfer.
(b) Remove the 4 nuts and washers. Torque: 74 N·m (750 kgf·cm, 54 ft·lbf)
(c) Place matchmarks on the propeller shaft flange and dif-
ferential.
(d) Remove the 4 nuts, bolts and washers. Torque: 74 N·m (750 kgf·cm, 54 ft·lbf)
(e) Remove the front propeller shaft.
2. REMOVE REAR PROPELLER SHAFT
(a) Place matchmarks on the propeller shaft flange and
transfer.
(b) Remove the 4 nuts and washers. Torque: 88 N·m (900 kgf·cm, 65 ft·lbf)
(c) Place matchmarks on the propeller shaft flange and dif- ferential.
(d) Remove the 4 nuts, bolts and washers. Torque: 88 N·m (900 kgf·cm, 65 ft·lbf)
(e) Remove the rear propeller shaft.
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PR0310
PR06Q−01
PR0014
Matchmarks
PR0056
PR−4
−
PROPELLER SHAFT PROPELLER SHAFT ASSEMBLY
1996 LAND CRUISER (RM451U)
INSPECTION
1. INSPECT FRONT AND REAR PROPELLER SHAFTS FOR DAMAGE OR RUNOUT
Using a dial indicator, check the runout of shafts. Maximum runout: 0.8 mm (0.031 in.)
If shaft runout is greater than maximum, replace the shaft.
2. REMOVE SLEEVE YOKE FROM PROPELLER SHAFT
Place matchmarks on the sleeve yoke and shaft.
(1) Pull out the sleeve yoke from the shaft.
(2) Remove the dust cover from the shaft.
3. INSPECT SPIDER BEARING
Check the spider bearings for wear or damage.
Check the spider bearing axial play by turning the yoke
with holding the shaft tightly.
Bearing axial play: Maximum 0.05 mm (0.0020 in.)
If necessary, replace the spider bearing.
4. INSERT SLEEVE YOKE INTO PROPELLER SHAFT
(a) Apply MP grease to the propeller shaft spline and sleeve yoke sliding surface.
(b) Align the matchmarks on the sleeve yoke propeller shaft.
(c) Install the propeller shaft into the sleeve yoke.
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PR06R−01
−
PROPELLER SHAFT PROPELLER SHAFT ASSEMBLY
PR−5
1996 LAND CRUISER (RM451U)
INSTALLATION
Installation is in the reverse order of removal (See page PR−3 ).
HINT:
After installation, pump MP grease into each fitting with a grease gun until the grease begins to\
flow around
the oil seal.
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