TOYOTA LAND CRUISER 1996 J80 Workshop Manual

AT0SZ−01
V07130
Shift Lever PositionGear PositionParkingC0C1C2B0B1B2B3F0F1F2
Reverse
Neutral 1st
2nd
3rd
O/D
P
R
N
D
2
L
1st
2nd
*1
3rd
1st
*2 2nd
Operating
*1 Down− shift only in the 2 position and 3rd gear −no up− shift.
*2 Down− shift only in the L position and 2nd gear −no up− shift.
O/D Direct
Clutch (C
0)
2nd Coast Brake (B1)
O/D Brake (B
0) Direct
Clutch (C2)
Forward Clutch (C
1)
2nd Brake (B
2)
1st & Reverse
Brake (B
3)
Rear Planetary Carrier
Rear Planetary Ring Gear
Output Shaft
Front & Rear Planetary
Sun Gear
No.2 One−Way
Clutch (F
2)
No.1 One−Way
Clutch (F
1)
Front Planetary
Ring Gear
Front Planetary
Carrier
O/D Planetary
Ring Gear
O/D Planetary
Carrier
O/D Planetary
Sun Gear
Input Shaft
O/D Input Shaft
O/D One−Way
Clutch (F
0)
AT−2
−
AUTOMATIC TRANSMISSION AUTOMATIC TRANSMISSION SYSTEM
1996 LAND CRUISER (RM451U)
OPERATION
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Q07268
AT0T0−01
Q07264
Z15453
SST
Z15454
SST
Q07268
−
AUTOMATIC TRANSMISSION SPEEDOMETER DRIVEN GEAR
AT−3
787
Author: Date:
1996 LAND CRUISER (RM451U)
SPEEDOMETER DRIVEN GEAR
ON−VEHICLE REPAIR
1. DISCONNECT SPEEDOMETER CABLE AND RE-
MOVE SPEEDOMETER DRIVEN GEAR
(a) Loosen the serrated collar with pliers. Do not lose the felt
dust protector and washer.
(b) Disconnect the speedometer cable.
(c) Remove the bolt and locking plate. Pry out the speedom-
eter driven gear assembly.
(d) Remove the O−ring from the speedometer driven gear assembly.
(e) Remove the clip and speedometer driven gear from the speedometer driven gear sleeve.
2. REMOVE SPEEDOMETER DRIVEN GEAR OIL SEAL
Using SST, remove the oil seal. SST 09921−00010
3. REINSTALL SPEEDOMETER DRIVEN GEAR OIL SEAL
Using SST, install a new oil seal. SST 09201−10000 (09201 −01080)
Drive in depth: 20 mm (0.79 in.)
4. REINSTALL SPEEDOMETER DRIVEN GEAR AND CONNECT SPEEDOMETER CABLE
(a) Install the clip and speedometer driven gear to the
speedometer driven gear sleeve.
(b) Install a new O−ring to the speedometer driven gear as- sembly.
(c) Install the speedometer driven gear.
(d) Install the locking plate with the bolt.
Torque: 16 N·m (160 kgf·cm, 12 ft·lbf)
(e) Connect the speedometer cable.
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AT−4
−
AUTOMATIC TRANSMISSION SPEEDOMETER DRIVEN GEAR
788
Author: Date:
1996 LAND CRUISER (RM451U)
(f) Tighten the serrated collar with pliers.
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Q07265
AT0T1−01
−
AUTOMATIC TRANSMISSION VEHICLE SPEED SENSOR
AT−5
789
Author: Date:
1996 LAND CRUISER (RM451U)
VEHICLE SPEED SENSOR
ON−VEHICLE REPAIR
1. DISCONNECT NO.2 VEHICLE SPEED SENSOR CON-
NECTOR
2. REMOVE NO.2 VEHICLE SPEED SENSOR
(a) Remove the bolt and No.2 vehicle speed sensor.
(b) Remove the O− ring from the No.2 vehicle speed sensor.
3. REINSTALL NO.2 VEHICLE SPEED SENSOR
(a) Coat a new O −ring with ATF and install it to the No.2 ve-
hicle speed sensor.
(b) Install the No.2 vehicle speed sensor and torque the bolt.
Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
4. RECONNECT NO.2 VEHICLE SPEED SENSOR CON- NECTOR
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AT0T3−02
Q07388
AT−6
−
AUTOMATIC TRANSMISSION PARK/NEUTRAL POSITION (PNP) SWITCH
790
Author: Date:
1996 LAND CRUISER (RM451U)
PARK/NEUTRAL POSITION (PNP)
SWITCH
ON−VEHICLE REPAIR
1. DISCONNECT 2 OIL COOLER PIPES (See page
AT−16 )
2. DISCONNECT PARK/NEUTRAL POSITION SWITCH CONNECTOR
3. REMOVE PARK/NEUTRAL POSITION SWITCH
(a) Pry off the lock washer and remove the nut.
(b) Remove the bolt and park/neutral position switch.
4. REINSTALL PARK/NEUTRAL POSITION SWITCH
(a) Install the park/neutral position switch and bolt.
(b) Install a new lock plate and the nut. Torque: 6.9 N·m (70 kgf·cm, 61 in.·lbf)
(c) Stake the nut with the lock plate.
(d) Adjust the park/neutral position switch. (See page DI−131 )
5. RECONNECT PARK/NEUTRAL POSITION SWITCH CONNECTOR
6. RECONNECT 2 OIL COOLER PIPES (See page AT−17 )
Adjust the shift lever position. (See page DI−131)
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Q07274
AT0T4−01
AT3168
SST
AT1362
Seal Breadth
2 − 3 mm
−
AUTOMATIC TRANSMISSION VALVE BODY ASSEMBLY
AT−7
791
Author: Date:
1996 LAND CRUISER (RM451U)
VALVE BODY ASSEMBLY
ON−VEHICLE REPAIR
1. DRAIN ATF
Torque: 20 N·m (205 kgf·cm, 15 ft·lbf)
2. REMOVE OIL PAN
NOTICE:
Some fluid will remain in the oil pan.
(a) Remove the 19 bolts. Torque: 7.4 N·m (75 kgf·cm, 65 in.·lbf)
(b) Install the blade of SST between the transmission case and oil pan, cut off applied sealer and then remove the oil
pan.
SST 09032−00100
NOTICE:
When removing the oil pan, be careful not to damage the oil
pan flange.
HINT:
At the time of installation, after removing all the old FIPG on the
contacting surface of the oil pan and transmission case, apply
new FIPG to the oil pan.(See page AT −1)
FIPG: Part No. 08826−00090, THREE BOND 1281 or
equivalent
3. WHEN REPLACING 3 SHIFT SOLENOID VALVES
(a) Disconnect the connectors from the solenoid valves.
(b) Remove the 3 solenoid valve mounting bolts. Torque: 10 N·m (100 kgf·cm, 7 ft·lbf)
(c) Remove the 3 solenoid valves.
HINT:
At the time of installation, replace the O−rings with new ones.
4. REMOVE OIL STRAINER
Remove the 4 bolts, and the oil strainer and gaskets. Torque: 10 N·m (100 kgf·cm, 7 ft·lbf)
NOTICE:
Be careful as some fluid will c ome out with the oil strainer.
Bolt length:
Bolt A: 16 mm (0.63 in.)
Bolt B: 20 mm (0.79 in.)
Bolt C: 28 mm (1.10 in.)
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Z11798
AB B
A
A
B B
B
AT1369
AT
−8
−
AUTOMATIC TRANSMISSION VALVE BODY ASSEMBLY
792
Author: Date:
1996 LAND CRUISER (RM451U)
HINT:
At the time of installation, replace the gaskets with new ones.
5. REMOVE OIL PIPE
Pry up both pipe ends with a large screwdriver and remove the
pipe.
NOTICE:
At time of the installation, make sure that the oil pipe or the
magnet do not interfere with the oil pan.
6. DISCONNECT CONNECTOR FROM EACH SOLENOID
VA LV E
7. REMOVE VALVE BODY
(a) Remove the 17 bolts. Torque:10 N·m (100 kgf·cm, 7 ft·lbf)
Bolt length:
Bolt A: 23 mm (0.91 in.)
Bolt B: 32 mm (1.26 in.)
(b) Disconnect the throttle cable from the cam.
(c) Remove the valve body.
NOTICE:
Be careful not to drop the check ball body and spring.
HINT:
At the time of installation, install the body together the check
ball body and spring and Align the groove of the manual valve
to the pin of the lever.
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−
AUTOMATIC TRANSMISSION VALVE BODY ASSEMBLY
AT−9
793
Author: Date:
1996 LAND CRUISER (RM451U)
8. REINSTALL VALVE BODY ASSEMBLY
To install, follow the removal procedure in reverse.
HINT:
After installation, fill ATF and check the fluid level. (See page
DI−131)
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AT0T5−02
AT1366
AT2000
AT2001
AT−10
−
AUTOMATIC TRANSMISSION PARKING LOCK PAWL
794
Author: Date:
1996 LAND CRUISER (RM451U)
PARKING LOCK PAWL
ON−VEHICLE REPAIR
1. REMOVE VALVE BODY (See page AT −7)
2. REMOVE PARKING LOCK PAWL BRACKET
3. REMOVE SPRING FROM PARKING LOCK PAWL SHAFT
4. REMOVE PARKING LOCK PAWL AND SHAFT
5. REINSTALL PARKING LOCK PAWL AND SHAFT
6. REINSTALL SPRING
7. REINSTALL PARKING LOCK PAWL BRACKET
HINT:
Push the lock rod fully forward.
Check that the parking lock pawl operates smoothly.
Torque: 7.4 N·m (75 kgf·cm, 65 in.·lbf)
8. REINSTALL VALVE BODY (See page AT −7)
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AT0T6−01
AT6684
Q05731
200 mm
(7.87 in.)
0.8 − 1.5 mm
(0.031 − 0.059 in.)
−
AUTOMATIC TRANSMISSION THROTTLE CABLE
AT−11
795
Author: Date:
1996 LAND CRUISER (RM451U)
THROTTLE CABLE
ON−VEHICLE REPAIR
1. DISCONNECT THROTTLE CABLE
(a) Disconnect the cable from the throttle linkage.
(b) Disconnect the cable from the cable clamps in the engine
compartment.
(c) Remove the bolt and disconnect the cable clamp from the
torque converter clutch housing.
2. REMOVE VALVE BODY (See page AT −7)
3. REMOVE THROTTLE CABLE
Remove the retaining bolt and pull out the throttle cable.
4. REINSTALL THROTTLE CABLE
(a) To install, follow the removal procedure in reverse.
HINT:
If throttle cable is new, stake the stopper on the inner cable.
(b) Bend the cable so there is a radius of about 200 mm (7.87
in.)
(c) Pull the inner cable lightly until slight resistance is felt, and
hold it there.
(d) Stake the stopper, 0.8− 1.5 mm (0.031−0.059 in.) from the
end of outer cable.
After installation, fill ATF and check the fluid level
(See page DI−131 ).
Adjust the throttle cable (See page DI−131).
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