TOYOTA LAND CRUISER 1996 J80 Workshop Manual

BO37F−01
V00005
Clip RemoverPliers
Screwdriver Scraper
−
BODY CLIP
BO−1
1235
Author: Date:
1996 LAND CRUISER (RM451U)
CLIP
REPLACEMENT
The removal and installation methods of typical clips used in body parts ar\
e shown in the table below.
HINT:
If the clip is damaged during the operation, always replace it with a ne\
w clip.
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V00012
Shape (Example)Removal / Installation
Removal Installation
Removal Installation
BO−2
−
BODY CLIP
1236
Author: Date:
1996 LAND CRUISER (RM451U)
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BO37G−01
−
BODY SRS AIRBAG
BO−3
1237
Author: Date:
1996 LAND CRUISER (RM451U)
SRS AIRBAG
PRECAUTION
The LAND CRUISER is equipped with an SRS (Supplemental Restraint System) such as the driver airbag
and front passenger airbag. Failure to carry out service operation in th\
e correct sequence could cause the
SRS to unexpectedly deploy during servicing, possibly leading to a serious accident. Before servicing (in\
-
cluding removal or installation of parts, inspection or replacement), be sure t\
o read the precautionary notices
in the RS section.
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BO37H−01
BO−4
−
BODY FRONT BUMPER
1238
Author: Date:
1996 LAND CRUISER (RM451U)
FRONT BUMPER
COMPONENTS
CAUTION:
The side rail extensions are necessary for normal function-
ing of the SRS airbag, so make sure that they are correctly
installed.When replacing the bumper, always inspect the
side rail extensions. If they are deformed or cracked, re-
place them. Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
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BO37I−01
−
BODY REAR BUMPER
BO−5
1239
Author: Date:
1996 LAND CRUISER (RM451U)
REAR BUMPER
COMPONENTS
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BO5235
Centering BoltBolt
with W asher
BO37J−01
BO−6
−
BODY HOOD
1240
Author: Date:
1996 LAND CRUISER (RM451U)
HOOD
ADJUSTMENT
HINT:
Since the centering bolt is used as the hood hinge and lock set
bolt, the hood and lock cannot be adjusted with it on. Substitute
the bolt with washer for the centering bolt.
1. ADJUST HOOD IN FORW ARD/REARWARD AND LEFT
/RIGHT DIRECTIONS
Adjust the hood by loosening the hood side hinge bolts. Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
2. ADJUST FRONT EDGE OF HOOD IN VERTICAL DIRECTIONS
(a) Loosen the lock nut.
(b) Adjust the hood by turning the cushions.
3. ADJUST REAR EDGE OF HOOD IN VERTICAL DIREC-
TIONS
Adjust the hood by loosening the body side hinge bolts.
4. ADJUST HOOD LOCK
Adjust the hood lock by loosening the mounting bolts. Torque: 8.0 N·m (80 kgf·cm, 69 in.·lbf)
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BO37K−01
BO5366
Piston RodCylinderHole Here
10 − 20 mm
(0.39 − 0.99 in.)
−
BODY HOOD SUPPORT
BO−7
1241
Author: Date:
1996 LAND CRUISER (RM451U)
REPLACEMENT
1. REMOVE DAMPER STAY FROM HOOD
Remove the 2 bolts and support from the hood.
HINT:
While supporting the hood with your hand, remove the hood.
2. REMOVE DAMPER STAY FROM BODY
Remove the 2 bolts and support.
3. REPLACE DAMPER STAY
NOTICE:
Do not disassemble the damper stay because the cyl-
inder is filled with pressurized gas.
If the damper stay is to be replaced, drill a 2.0 − 3.0 mm
(0.079 − 0.118 in.) hole as shown in the illustration to
completely release the high− pressure gas before dis-
posing of it.
When drilling, chips may fly out so work carefully.
The gas is colorless, odorless and non −toxic.
When working, handle the damper stay carefully.
Never score or scratch the exposed part of the piston
rod, and never allow paint or oil to get on it.
Do not turn the piston rod and cylinder with the damp-
er stay fully extended.
4. INSTALL DAMPER STAY
Install the damper stay.
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BO37L−01
BO−8
−
BODY FRONT DOOR
1242
Author: Date:
1996 LAND CRUISER (RM451U)
FRONT DOOR
COMPONENTS
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BO37N−01
BO2455
Cotton
TapePanel
Cover
−
BODY FRONT DOOR
BO−9
1996 LAND CRUISER (RM451U)
DISASSEMBLY
HINT:
Tape a screwdriver tip before using to pry parts.
1. REMOVE DOOR INSIDE HANDLE BEZEL
2. REMOVE ARMREST
3. REMOVE ARMREST PANEL BASE UPPER
4. REMOVE COURTESY LIGHT
5. REMOVE LOWER FRAME BRACKET GARNISH
6. REMOVE DOOR TRIM
(a) Remove the 3 screws from the door trim.
(b) Using a screwdriver, remove the clip and remove the trim
by pulling all of the trim up.
(c) Remove the 11 screws and armrest base from the door
trim.
(d) Remove the inner weatherstrip from the door trim.
(e) Remove the 8 screws and door pocket from the door trim.
7. REMOVE DOOR BELT MOULDING
Pry out the clip from the edge of the panel, and remove the
moulding .
8. REMOVE DOOR WEATHERSTRIP
NOTICE:
Do not pull strongly on the weatherstrip as it may tear.
9. REMOVE DOOR INSIDE HANDLE
10. REMOVE DOOR LOCK CONTROL RELAY
11. REMOVE SERVICE HOLE COVER
NOTICE:
Do not block the trim clip sealing with the tape.
12. REMOVE OUTSIDE REAR VIEW MIRROR
13. REMOVE DOOR GLASS RUN
14. REMOVE REAR LOWER FRAME
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BO−10
−
BODY FRONT DOOR
1996 LAND CRUISER (RM451U)
HINT:
At the time of reassembly, adjust the equalizer arm up to down
and tighten if where dimensions A and B, as shown are equal.
15. REMOVE DOOR GLASS
16. REMOVE WINDOW REGULATOR
Torque: 5.0 N·m (50 kgf·cm, 43 in.·lbf)
HINT:
At the time of reassembly, apply MP grease to the sliding sur-
face and gears of the window regulator.
NOTICE:
Do not apply grease to the spring.
17. REMOVE LOCKING AND OPENING CONTROL LINK
18. REMOVE DOOR LOCK
HINT:
At the time of reassembly, apply adhesive to the 3 screws. Part No.08833 −00070, THREE BOND 1324 or equiva-
lent
Torque: 5.0 N·m (50 kgf·cm, 43 in.·lbf)
HINT:
At the time of reassembly, apply MP grease to the sliding sur-
face of the door lock.
19. REMOVE DOOR OUTSIDE HANDLE
20. REMOVE DOOR LOCK CYLINDER
21. REMOVE DOOR SPEAKER
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