TOYOTA LAND CRUISER 1996 J80 Workshop Manual

BO38H−01
−
BODY SIDE PROTECTION MOULDING
BO−41
1275
Author: Date:
1996 LAND CRUISER (RM451U)
SIDE PROTECTION MOULDING
COMPONENTS
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BO38I−01
BO−42
−
BODY SIDE PROTECTION MOULDING
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE ENDS OF MOULDING
Using a scraper, pry the moulding loose about 30 mm (1.18 in.)
from the ends.
HINT:
Tape the scraper tip before use.
2. REMOVE MOULDING AND ADHESIVE
(a) Pull off the moulding by cutting the adhesive with a knife.
(b) Scrape off adhesive from the body with a cutter or sand- paper.
NOTICE:
Remember that 30− 80 mm (1.18−3.15 in.) of the ends of the
moulding are glued tightly with a strong adhesive.Do not
reuse moulding.
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BO38J−01
BO6675
−
BODY SIDE PROTECTION MOULDING
BO−43
1996 LAND CRUISER (RM451U)
INSTALLATION
HINT:
Precautions for storing moulding materials:
Store in cool place, avoiding direct sunlight, high temper-
ature and dust.
The moulding is of polyvinyl chloride, so do not allow it to
come in contact with thinner or other solvent, open flame,
or boiling water.
The storage time for the moulding and adhesive are lim-
ited to about 9 months.
1. CLEAN MOULDING MOUNTING SURFACE
Wipe off stains with cleaner.
2. HEAT BODY MOUNTING SURFACE
Using a heat light, heat the body mounting surface to 30 −50 ° C
(86−122 °F).
NOTICE:
When the moulding is installed, the temperature of the
mounting surface should be 20 °C (68 ° F) or higher.
3. HEAT MOULDING
(a) Using a heat light, heat the moulding to 30 −60 °C
(86−140 °F).
NOTICE:
Do not heat the moulding excessively.
(b) The temperature should not be higher than 80 °C (176
° F).
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BO5229
BO−44
−
BODY SIDE PROTECTION MOULDING
1996 LAND CRUISER (RM451U)
4. APPLY ADHESIVE TO MOULDING
Apply adhesive to both punched out ends of the moulding.
NOTICE:
Install the moulding within 7 minutes after applying the
adhesive.
Part No. 08850 −00051
5. LIFT MOULDING RELEASE SHEET FROM FACE OF
MOULDING
NOTICE:
When the moulding release sheet is removed, be sure that
no dirt or dust can get onto the uncovered area.
6. INSTALL MOULDING
Push the moulding to the body, as shown in the illustration.
NOTICE:
Be sure that the body and moulding are heated to the
proper temperature.
Do not depress the adhesive−coated parts exces-
sively but just hold them down with your thumb.
Scrape off any overflowing adhesive with a plastic
spatula and clean the surface with a dry rag.
After installation, do not wash the vehicle for 24
hours.
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BO38P−01
−
BODY WINDSHIELD
BO−45
1279
Author: Date:
1996 LAND CRUISER (RM451U)
WINDSHIELD
COMPONENTS
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BO38Q−01
BO−46
−
BODY WINDSHIELD
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE HOOD
2. REMOVE WIPER ARMS
3. REMOVE COWL LOUVER
4. REMOVE INNER REAR VIEW MIRROR
5. REMOVE PERSONAL LIGHT ASSEMBLY
6. REMOVE PERSONAL LIGHT COVER
7. REMOVE SUN VISORS AND HOLDERS
8. REMOVE ASSIST GRIPS
9. REMOVE FRONT PILLAR GARNISHES
10. LOOSEN ROOF HEADLINING
11. REMOVE WINDSHIELD GLASS
(a) From the outside of the vehicle , cut off the weatherstrip.
NOTICE:
Do not damage the body and the glass.
(b) Push piano wire through between the body and glass from the interior.
(c) Tie both wire ends to the wooden blocks or equivalent.
NOTICE:
When separating, take care not to damage the paint or inte-
rior ornaments.
To prevent scratching the safety pad when removing the
windshield, place a plastic sheet between the piano wire
and safety pad.
(d) Cut the adhesive by pulling the piano wire around it.
(e) Remove the glass.
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BO38R−01
BO4421
−
BODY WINDSHIELD
BO−47
1996 LAND CRUISER (RM451U)
INSTALLATION
1. CLEAN BODY AND GLASS
Using a cleaner, clean the weatherstrip contacting surface of
the body and the glass.
2. INSTALL WEATHERSTRIP
(a) Apply primer to the weatherstrip on the contact surface
with glass as shown in the illustration.
PRIMER: Sunstar−9002 T or equivalent
NOTICE:
Let the primer coating dry for 3 minutes or more.
(b) Cut off the tip of the cartridge nozzle. Fill the cartridge with adhesive.
(c) Apply adhesive to the weatherstrip on the glass edge re- taining surface as shown in the illustaration.
ADHESIVE: Sikaflex−256 HV or equivalent
(d) Install the weatherstrip to the glass.
(e) Clean the weatherstrip.
3. INSTALL GLASS
(a) Apply a working cord along the weatherstrip groove, as shown in the illustration.
(b) Apply primer to the weatherstrip on the surface with body
as shown in the illustration.
PRIMER: Sunstar−9002 T or equivalent
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BO−48
−
BODY WINDSHIELD
1996 LAND CRUISER (RM451U)
(c) Begin installation in the middle of the lower part of the
glass.
(d) Hold the glass in position on the body.
(e) From the inside, pull off one cord at an angle so it pulls the
lip over the flange. From the outside, press the glass
along the weatherstrip until the glass is installed.
(f) To make the glass fit snugly, tap from the outside with your open hand.
4. APPLY ADHESIVE
(a) Put masking tape around the weatherstrip to protect the paint and the glass.
(b) Cut off the tip of the cartridge nozzle. Fill the cartridge with adhesive.
(c) Lift the lip of the weatherstrip (with hand) land and fill
adhesive into the clearance.
ADHESIVE: Sikaflex−256HV or equivalent
5. CLEANING SEALER SURFACE
(a) Apply auto glass sealer dry, remove the masking tape.
HINT:
The auto glass sealer will harden in about 15 hours.
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−
BODY WINDSHIELD
BO−49
1996 LAND CRUISER (RM451U)
(b) Clean off the sealer oozing out from the masking tape with
a clean rag saturated in cleaner.
6. INSPECT FOR LEAKS AND REPAIR
(a) Do a leak test.
(b) Seal any leaks with auto glass sealer.
Part No. 08833−00030 or equivalent
7. INSTALL ROOF HEADLINING
8. INSTALL FRONT PILLAR GARNISHES
9. INSTALL ASSIST GRIPS
10. INSTALL SUN VISORS AND HOLDERS
11. INSTALL PERSONAL LIGHT COVER
12. INSTALL PERSONAL LIGHT ASSEMBLY
13. INSTALL INNER REAR VIEW MIRROR
14. INSTALL COWL LOUVER
15. INSTALL WIPER ARMS Torque: 20 N·m(205 kgf·cm, 15 ft·lbf)
16. INSTALL HOOD Torque: 18 N·m(185 kgf·cm, 13 ft·lbf)
17. ADJUST HOOD (See page BO−6)
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BO38S−01
BO−50
−
BODY QUARTER WINDOW GLASS
1284
Author: Date:
1996 LAND CRUISER (RM451U)
QUARTER WINDOW GLASS
COMPONENTS
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