TOYOTA LAND CRUISER 1996 J80 Workshop Manual

BO37W−01
−
BODY BACK DOOR
BO−21
1996 LAND CRUISER (RM451U)
DISASSEMBLY
HINT:
Tape the screwdriver tip before using to pry parts.
1. REMOVE UPPER BACK DOOR
(a) Remove the pull handle and pull handle bezel.
(b) Remove the back door trim.
(1) Insert a screwdriver, between the retainers and trim
to pry it loose.
(2) Remove the back door trim.
(c) Remove the door weatherstrip.
NOTICE:
Do not pull strongly on the weatherstrip as it may tear.
(d) Remove the weatherstrip upper.
NOTICE:
Do not pull strongly off the weatherstrip as it may tear.
(e) Remove the door inside handle.
(f) Remove the door lock control.
(g) Remove the outside handle.
(h) Remove the door lock cylinder.
(i) Remove the wiper arm.
(j) Remove the wiper motor.
(k) Remove the wiper control relay.
(l) Remove the door lock.
(m) Remove the damper stay.
2. REMOVE LOWER BACK DOOR
(a) Remove the door trim. (1) Insert a screwdriver, between the retainers and
door trim to pry it loose.
(2) Remove the door trim.
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BO2455
Panel
Cotton Tape Cover
BO−22
−
BODY BACK DOOR
1996 LAND CRUISER (RM451U)
(b) Remove the service hole cover.
(c) Remove the door lock control.
(d) Remove the door lock.
(e) Remove the license plate light cover.
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BO37X−01
−
BODY BACK DOOR
BO−23
1996 LAND CRUISER (RM451U)
ADJUSTMENT
1. ADJUST UPPER BACK DOOR
(a) Adjust the door in forward/rearward and left/right direc-
tions.
Adjust the door by loosening the door side hinge bolts.
(b) Adjust the door in left/right and vertical directions. Adjust the door by loosening the body side hinge bolts.
(c) Adjust the door lock striker. (1) Check that the door fit and door lock linkage are ad-
justed correctly.
(2) Adjust the striker position by slightly loosening the striker mounting screws, and hitting the striker with
a hammer. Tighten the striker mounting screw
again.
2. ADJUST LOWER BACK DOOR
(a) Adjust the door in forward/rearward and left/right direc- tions.
Adjust the door by loosening the door side hinge bolts.
(b) Adjust the door in left/right and vertical directions. Adjust the door by loosening the body side hinge bolts.
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BO−24
−
BODY BACK DOOR
1996 LAND CRUISER (RM451U)
(c) Adjust the door lock striker.
(1) Check that the door fit and door lock linkages areadjusted correctly.
(2) Adjust the striker position by slightly loosening the striker mounting screws, and hitting the striker with
a hammer.
(3) Tighten the striker mounting screws again.
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BO37Y−01
−
BODY BACK DOOR
BO−25
1996 LAND CRUISER (RM451U)
REASSEMBLY
Reassembly is in the reverse order of disassembly(See page BO−21).
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BO37Z−01
BO5366
Piston RodCylinderHole Here
10 − 20 mm
(0.39 − 0.99 in.)
BO−26
−
BODY BACK DOOR STAY
1260
Author: Date:
1996 LAND CRUISER (RM451U)
BACK DOOR STAY
REPLACEMENT
1. REMOVE DAMPER STAY FROM BACK DOOR
Remove the 2 bolts and support from the hood.
HINT:
While supporting the hood with your hand, remove the hood.
2. REMOVE DAMPER STAY FROM BODY
Remove the 2 bolts and support.
3. REPLACE DAMPER STAY
NOTICE:
Do not disassemble the damper stay because the cyl-
inder is filled with pressurized gas.
If the damper stay is to be replaced, drill a 2.0 − 3.0 mm
(0.079 − 0.118 in.) hole in the aved shown in the il-
lustration to completely release the high −pressure
gas before disposing of it.
When drilling, chips may fly out so work carefully.
The gas is colorless, odorless and non −toxic.
When working, handle the damper stay carefully.
Never score or scratch the exposed part of the piston
rod, and never allow paint or oil to get on it.
Do not turn the piston rod and cylinder with the damp-
er stay fully extended.
4. INSTALL DAMPER STAY
Install the damper stay.
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BO380−01
−
BODY FRONT WIPER AND WASHER
BO−27
1261
Author: Date:
1996 LAND CRUISER (RM451U)
FRONT WIPER AND WASHER
COMPONENTS
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BO382−01
BO−28
−
BODY FRONT WIPER AND WASHER
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE WIPER ARMS
2. REMOVE COWL LOUVER
3. REMOVE WIPER MOTOR AND WIPER LINK
(a) Disconnect the connector, then unfasten 4 bolts and wip-
er motor.
(b) Remove the wiper link.
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BO48K−01
BE3367
2 − 2.5 mm
(0.079 − 0.098 in.)
0.7 − 0.75 mm
(0.028 − 0.030 in.)
−
BODY FRONT WIPER AND WASHER
BO−29
1996 LAND CRUISER (RM451U)
INSPECTION
1. INSPECT FRONT WASHER NOZZLE
(a) While operating the washer, check that both the point
where the washer fluid from the upper nozzles hits the
windshield, and the upsurge area, are within the range in-
dicated by the arrow.
AApprox. 460 mm (18.1 in.)
BApprox. 300 mm (11.8 in.)
CApprox. 250 mm (9.84 in.)
DApprox. 400 mm (15.7 in.)
EApprox. 410 mm (16.1 in.)
FApprox. 220 mm (8.66 in.)
GApprox. 60 mm (2.36 in.)
(b) Check if the lower point where the washer fluid hits the
windshield is within the range of the wiping pattern (the
area of the glass which is wiped by the wiper blades).
2. ADJUST FRONT WASHER NOZZLE
Using a tool like that shown in the illustration, change the direc-
tion of the nozzle hole to adjust the point where washer fluid
strikes the windshield.
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BO383−01
BO−30
−
BODY FRONT WIPER AND WASHER
1996 LAND CRUISER (RM451U)
INSTALLATION
1. INSTALL WIPER LINK Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
2. INSTALL WIPER MOTOR Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
3. INSTALL COWL LOUVER
4. INSTALL FRONT WIPER ARM
(a) Install the wiper arms and operate the wipers once and turn the wiper switch OFF.
(b) Adjust the installation positions of the wiper arms to the positions as shown in the illustration.
A: Approx. 25 mm (0.98 in.)
(c) Tighten the nuts. Torque: 20 N·m (210 kgf·cm, 15 ft·lbf)
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