TOYOTA LAND CRUISER 1996 J80 Workshop Manual

BO38T−01
−
BODY QUARTER WINDOW GLASS
BO−51
1996 LAND CRUISER (RM451U)
REMOVAL
1. w/ No. 2 rear seat:
NO. 2 REAR SEAT
2. REMOVE BACK DOOR SCUFF PLATE
3. REMOVE QUARTER TRIM
4. REMOVE REAR SEAT SIDE GARNISH
5. REMOVE REAR DOOR SCUFF PLATE
6. REMOVE QUARTER PILLAR GARNISH
7. REMOVE REAR PILLAR GARNISH
8. REMOVE ASSIST GRIPS
9. LOOSEN ROOF HEADLINING
10. REMOVE VENT LOUVER AND QUARTER BELT MOULDING
(a) Remove the nut from the vent louver.
(b) Insert a screwdriver between the retainers and body to pry it loose.
HINT:
Tape the screwdriver tip before use.
(c) Pull out the vent louver.
(d) Pull out the clips from the edge of the panel, and remove the moulding.
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BO−52
−
BODY QUARTER WINDOW GLASS
1996 LAND CRUISER (RM451U)
11. If reusing the weatherstrip:
REMOVE QUARTER WINDOW GLASS
(a) Using a screwdriver loosen the weatherstrip from the
body.
NOTICE:
Be careful not to damage the body.
(b) Pry the lip of the weatherstrip outward from the interior part of the body flange.
(c) Pull the glass outwards and remove it with the weather- strip.
12. If using a new weatherstrip: REMOVE QUARTER WINDOW GLASS
(a) From outside of the vehicle, cut off the weatherstrip lip with a knife.
NOTICE:
Do not damage the body and the glass.
(b) Push the glass outwards and remove the glass.
(c) Remove the remaining weatherstrip.
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BO38U−01
−
BODY QUARTER WINDOW GLASS
BO−53
1996 LAND CRUISER (RM451U)
DISASSEMBLY
1. Slide Type:
REMOVE CENTER SASH
Remove the screw and weatherstrip.
2. REMOVE QUARTER WINDOW GLASS
Pull up the sash and remove the 2 glasses.
3. REMOVE QUARTER WINDOW GLASS RUN FROM SASH
4. REMOVE QUARTER WINDOW WEATHERSTRIP FROM SASH
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BO38V−01
BO−54
−
BODY QUARTER WINDOW GLASS
1996 LAND CRUISER (RM451U)
REASSEMBLY
1. Slide type: INSTALL QUARTER WINDOW WEATHERSTRIP ON
SASH
NOTICE:
If the weatherstrip has hardened, it may develop leaks.
HINT:
Use a new one if possible.
2. INSTALL QUARTER WINDOW GLASS RUN
3. INSTALL QUARTER WINDOW GLASS
Pull up on the sash and install 2 glasses.
4. INSTALL CENTER SASH
Install the weatherstrip with the screw.
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BO38W−01
−
BODY QUARTER WINDOW GLASS
BO−55
1996 LAND CRUISER (RM451U)
INSTALLATION
1. INSTALL WEATHERSTRIP ON GLASS
(a) Attach the weatherstrip to the glass.
NOTICE:
If the weatherstrip has hardened, it may develop leaks. Use
a new one if possible.
(b) Insert a cord into the groove of the weatherstrip all the way
around with the ends overlapping.
2. INSTALL QUARTER WINDOW GLASS
(a) Apply soapy water to contact surface of the weatherstrip lip and to the body flange.
HINT:
Begin installation in the middle of the lower part of the quarter
window glass.
(b) Hold the glass in position on the body.
(c) From the inside, pull on one cord at an angle so it pulls the
lip over the flange. From the outside, press the glass
along the weatherstrip until the glass is installed.
3. FIX IN GLASS
To make the glass fix snugly, tap from the outside with your
open hand.
4. INSPECT FOR LEAKS AND REPAIR
(a) Do a leak test.
(b) Seal any leak with auto glass sealer.
5. INSTALL ROOF HEADLINING
6. INSTALL ASSIST GRIPS
7. INSTALL REAR PILLAR GARNISH
8. INSTALL QUARTER PILLAR GARNISH
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BO−56
−
BODY QUARTER WINDOW GLASS
1996 LAND CRUISER (RM451U)
9. INSTALL REAR DOOR SCUFF PLATE
10. INSTALL REAR SEAT SIDE GARNISH
11. INSTALL QUARTER TRIM
12. INSTALL BACK DOOR SCUFF PLATE
13. w/ No. 2 Rear Seat:
INSTALL NO. 2 REAR SEAT
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BO38X−01
−
BODY BACK DOOR GLASS
BO−57
1291
Author: Date:
1996 LAND CRUISER (RM451U)
BACK DOOR GLASS
COMPONENTS
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BO38Y−01
BO−58
−
BODY BACK DOOR GLASS
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE WIPER ARM
2. REMOVE DEFOGGER CONNECTOR
Disconnect the connector from the glass.
3. REMOVE BACK DOOR GLASS
HINT:
Remove the glass in the same manner as the windshield.
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BO38Z−01
−
BODY BACK DOOR GLASS
BO−59
1996 LAND CRUISER (RM451U)
INSTALLATION
HINT:
Install the glass and weatherstrip in the same manner as the windshield.
1. CLEAN BODY AND GLASS
2. INSTALL WEATHERSTRIP ON GLASS
3. INSTALL BACK DOOR GLASS
4. FIX IN GLASS
5. APPLY ADHESIVE
Part No. 08833−00030 or equivalent
6. CLEAN SEALER SURFACE
7. INSPECT FOR LEAKS AND REPAIR Part No. 08833−00030 or equivalent
8. CONNECT DEFOGGER WIRE CONNECTORS
Connect the connector to the glass.
9. CONNECT WIPER ARM Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
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BO390−01
BO−60
−
BODY SLIDING ROOF
1294
Author: Date:
1996 LAND CRUISER (RM451U)
SLIDING ROOF
COMPONENTS
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