TOYOTA LAND CRUISER 1996 J80 Workshop Manual

−
BODY SLIDING ROOF
BO−61
1295
Author: Date:
1996 LAND CRUISER (RM451U)
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Version 1.11 - 03/16/2010

BO−62
−
BODY SLIDING ROOF
1296
Author: Date:
1996 LAND CRUISER (RM451U)
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

BO393−01
−
BODY SLIDING ROOF
BO−63
1996 LAND CRUISER (RM451U)
REMOVAL
HINT:
Tape the screwdriver tip before using to pry parts.
1. CHECK OPERATION TO THE SLIDING ROOF
2. REMOVE BACK DOOR SCUFF PLATE
3. w/ No. 2 Rear Seat
REMOVE NO. 2 REAR SEAT
4. REMOVE QUARTER TRIM RH
5. REMOVE QUARTER TRIM LH
6. REMOVE REAR SEAT SIDE GARNISH
7. REMOVE REAR DOOR SCUFF PLATE
8. REMOVE COWL SIDE TRIM
9. REMOVE FRONT AND REAR DOOR OPENING TRIM
10. REMOVE CENTER PILLAR LOWER GARNISH
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Version 1.11 - 03/16/2010

BO−64
−
BODY SLIDING ROOF
1996 LAND CRUISER (RM451U)
11. REMOVE FRONT SEAT OUTER BELT SHOULDER AN-
CHOR
12. REMOVE CENTER PILLAR UPPER GARNISH
13. REMOVE FRONT SHOULDER BELT ANCHOR AD-
JUSTER
14. REMOVE NO. 1 REAR SEAT OUTER BELT SHOUL- DER ANCHOR
15. w/ No. 2 Rear Seat REMOVE NO. 2 REAR SEAT OUTER BELT SHOUL-
DER ANCHOR
16. REMOVE QUARTER AND REAR PILLAR GARNISH
17. REMOVE ASSIST GRIPS
18. REMOVE FRONT PILLAR GARNISH
19. REMOVE SUN VISORS AND HOLDERS
20. REMOVE INNER REAR VIEW MIRROR
21. REMOVE PERSONAL LIGHT ASSEMBLY AND PER- SONAL LIGHT COVER
22. REMOVE NO. 1 AND NO. 2 ROOM LIGHT
23. REMOVE BACK DOOR OPENING TRIM
24. REMOVE SLIDING ROOF OPENING MOULDING
25. REMOVE CONTROL SWITCH
(a) Remove the screw.
(b) Using a screwdriver, remove the switch cover.
(c) Remove the 2 screws and switch body, then disconnect the connector.
(d) Remove the 2 screws and bracket.
26. REMOVE ROOF HEADLINING
(a) Using the clip remover, remove the 7 clips.
(b) Remove the roof headlining.
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BO4033
−
BODY SLIDING ROOF
BO−65
1996 LAND CRUISER (RM451U)
27. REMOVE DRIVE GEAR ASSEMBLY
(a) Remove the bolt and drive gear control relay, then discon-
nect the connector.
(b) Remove the 2 bolts and bracket.
(c) Remove the 4 bolts and drive gear assembly, then discon-
nect the connector.
28. REMOVE SLIDING ROOF GARNISHES
Using a screwdriver, pry loose the 2 clips and remove the inner
side garnish.
29. REMOVE SLIDING ROOF GLASS
(a) Remove the 6 nuts and shims.
HINT:
Make sure of the number of shims.
(b) Pull the glass upward to remove it.
30. REMOVE DRIP CHANNEL
(a) Remove the 2 screws.
(b) Pull the channel forwards to remove it.
31. REMOVE WIND DEFLECTOR
Remove the 4 screws and wind deflector.
32. REMOVE SLIDING ROOF HOUSING
(a) Disconnect the drain hose.
(b) Remove the 3 nuts, 12 screw and housing.
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Version 1.11 - 03/16/2010

BO4047
Point Marks
BO−66
−
BODY SLIDING ROOF
1996 LAND CRUISER (RM451U)
33. ADJUST DRIVE RAIL
HINT:
Adjust the drive rail to a closed and tilted down position.
Using a screwdriver, slide the link forward or backward to align
the 2 marks, as shown.
34. ADJUST AND INSTALL DRIVE GEAR ASSEMBLY
(a) Remove the screw and cam plate cover.
(b) Remove the large screw, washers and shims.
(c) Turn the drive shaft by screwdriver to align the housing
and gear point mark, as shown.
(d) Install the cam plate cover with the screw.
(e) Install the drive gear assembly with 4 bolts.
(f) Connect the connector.
35. INSTALL DRIVE GEAR CONTROL RELAY AND BRACKET
(a) Install the bracket with 2 bolts.
(b) Install the drive gear control relay with the bolt, then con-
nect the connector.
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Version 1.11 - 03/16/2010

BO394−01
−
BODY SLIDING ROOF
BO−67
1996 LAND CRUISER (RM451U)
DISASSEMBLY
1. DISCONNECT SLIDING ROOF GUIDE RAIL AND
CABLE GUIDE CASING
(a) Remove the screw and guide rail cover.
(b) Remove the screw.
(c) Pull out the cable guide casing.
2. REMOVE SLIDING GUIDE RAIL
(a) Make the drive cable to the front edge.
(b) Remove the 4 screws and both side drive rails.
(c) Remove the sunshade trim.
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BO5152
BO391−01
BO−68
−
BODY SLIDING ROOF
1996 LAND CRUISER (RM451U)
INSPECTION
1. INSPECT SLIDING ROOF GLASS ALIGNMENT
(a) Start the engine and check the operation time of the slid-
ing roof.
Operation time: Approx. 5 sec.
(b) Check for abnormal noise or binding during operation.
(c) With the sliding roof fully closed, check for water leakage.
(d) Check for a difference in level between the sliding roof weatherstrip and roof panel.
Front End0.9 − 3.9 mm (0.035 − 0.154 in.)
Rear End0.9 − 3.9 mm (0.035 − 0.154 in.)
2. If the sliding roof does not operate:
ADJUST SLIDING ROOF GLASS ALIGNMENT
(a) Remove the control switch cover.
(b) Remove the large screw inside.
NOTICE:
Be careful not to lose the spring washer or shim.
(c) Manually operate the moon roof by inserting a special
crank−shaped screwdriver into the hole and turning the
drive shaft.
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Version 1.11 - 03/16/2010

BO4033
BO392−01
−
BODY SLIDING ROOF
BO−69
1996 LAND CRUISER (RM451U)
ADJUSTMENT
1. REMOVE SLIDING ROOF GARNISHES
Before making adjustments, remove the left and right sliding
roof garnishes.
HINT:
After adjustment, reinstall the sliding roof garnishes.
2. ADJUST LEVEL DIFFERENCE
Adjust by increasing or decreasing the number of shims be-
tween the bracket and sliding roof.
3. ADJUST FORWARD OR REARWARD
(a) Adjust by loosening the sliding roof installation nuts, and
move the sliding roof bracket forwards and backwards.
(b) When the front or rear alignment is not correct, remove the glass and adjust the drive rail.
(c) Using a screwdriver, slide the link forwards or backwards to align the 2 marks, as shown in the illustration.
(d) Slide the bracket to the forefront with your hand.
4. ADJUST RIGHT OR LEFT
Adjust by loosening the sliding roof rear shoe installation nuts,
and move the sliding roof to the right and left.
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BO−70
−
BODY SLIDING ROOF
1996 LAND CRUISER (RM451U)
5. ADJUST LEFT/RIGHT CLEARANCE
Adjust by loosening the sliding roof installation nuts and read-
just the sliding roof to the proper position.
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Version 1.11 - 03/16/2010