TOYOTA SEQUOIA 2001 Service Repair Manual

BO45M±01
H04751
H16641
H16642
8 Clips BO±10
± BODYFRONT DOOR
3563 Author: Date:
2005 SEQUOIA (RM1146U)
DISASSEMBLY
1. REMOVE INSIDE HANDLE BEZEL
(a) Using a screwdriver, open the cover.
HINT:
Tape the screwdriver tip before use.
(b) Remove the screw.
(c) Using a screwdriver, remove the inside handle bezel as
shown in the illustration.
HINT:
Tape the screwdriver tip before use.
2. REMOVE COURTESY LIGHT
3. REMOVE UPPER ARMREST BASE PANEL WITH
POWER WINDOW SWITCH
(a) Using a screwdriver, remove the upper armrest base pan-
el with power window switch.
HINT:
Tape the screwdriver tip before use.
(b) Disconnect the connector.
(c) Remove the 3 screws and power window switch from the
upper armrest base panel.
4. REMOVE LOWER FRAME BRACKET GARNISH
Using a screwdriver, remove the lower frame bracket garnish.
HINT:
Tape the screwdriver tip before use.
5. REMOVE DOOR TRIM
(a) Using a screwdriver, remove the 2 caps.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 screws and 2 clips.
(c) Insert a screwdriver between the door trim and door panel
to pry the door trim.
HINT:
Tape the screwdriver tip before use.
(d) Pull the door trim upward to remove the door trim.

H16644
H16643
H16646
± BODYFRONT DOOR
BO±11
3564 Author: Date:
2005 SEQUOIA (RM1146U)
(e) Remove the inner weatherstrip from the door trim.
6. REMOVE TWEETER SPEAKER
7. REMOVE OUTSIDE REAR VIEW MIRROR
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
8. REMOVE SPEAKER
9. REMOVE INSIDE HANDLE
(a) Slide the inside handle backward to remove it.
(b) Disconnect the 2 cables from inside handle as shown in
the illustration.
10. REMOVE SERVICE HOLE COVER
(a) Using a clip remover, remove the clamp and grommets.
(b) Remove the service hole cover.
NOTICE:
Do not tear the cover.
HINT:
At the time of reassembly, please refer to the following item.
Bring out the 2 control cables and wire harness through the ser-
vice hole cover.
11. REMOVE DOOR GLASS
(a) Open the door glass until the bolts appear in the service
hole.
(b) Remove the 2 bolts.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
NOTICE:
Be careful not to drop the door glass.
(c) Pull the door glass upward to remove it.
12. REMOVE DOOR GLASS RUN
13. REMOVE UPPER WINDOW FRAME MOULDING
(a) Remove the 6 screws.
(b) Using a screwdriver or clip remover, remove the upper
window frame moulding.
HINT:
Tape the screwdriver tip before use.

H16647
4 Clips
H16648
H16649
H16650
H16651
BO±12
± BODYFRONT DOOR
3565 Author: Date:
2005 SEQUOIA (RM1146U)
14. REMOVE DOOR BELT MOULDING
(a) Apply protective tape to the outer surface as shown in the
illustration, to keep the surface from being scratched.
(b) Using a moulding remover, remove the door belt mould-
ing.
15. REMOVE FRONT LOWER FRAME
(a) Remove the 2 bolts, nut and front lower frame as shown
in the illustration.
(b) Remove the No. 2 glass run from the front lower frame.
HINT:
At the time of reassembly, please refer to the following item.
Install the No. 2 glass run to the front lower frame as shown in
the illustration.
16. REMOVE REAR LOWER FRAME
Remove the bolt, nut and rear lower frame as shown in the il-
lustration.
HINT:
Remove the rear lower frame through the service hole.
17. REMOVE WINDOW REGULATOR ASSEMBLY
(a) Disconnect the connector.
(b) Remove the 5 bolts.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
(c) Loosen the bolt, then remove the window regulator as-
sembly.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
HINT:
Remove the window regulator assembly through the service
hole.

H16651
12 3
5
64
H16652
H16653
± BODYFRONT DOOR
BO±13
3566 Author: Date:
2005 SEQUOIA (RM1146U)
(d) Remove the 3 screws and window regulator motor from
the window regulator sub±assembly.
HINT:
At the time of reassembly, please refer to the following items.

Tighten the bolts in the order shown in the illustration.

Apply MP grease to the window regulator assembly.
NOTICE:
At the time of reassembly, please refer to the following
item.
Do not apply grease to the spring of the window regulator
assembly.
18. REMOVE DOOR LOCK
(a) Disengage the 2 control cables from the clamp.
(b) Remove the clamp.
(c) Remove the screw and cable protector.
(d) Disconnect the 2 control links from the outside handle and
lock cylinder.
(e) Disconnect the connector.
(f) Remove the bolt, 3 screws and door lock.
HINT:
Remove the door lock through the service hole.
Torque:
Bolt: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
Screw: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
HINT:

At the time of reassembly, please refer to the following
items.

Apply adhesive to 3 screws.
Part No. 08833±00070, THREE BOND 1324 or equiva-
lent.

H16654
H16655
BO±14
± BODYFRONT DOOR
3567 Author: Date:
2005 SEQUOIA (RM1146U)

Install the door lock as shown in the illustration.
(g) Remove the 2 screws and door lock outer cover from the
door lock.
HINT:
At the time of reassembly, please refer to the following item.
Apply MP grease to the sliding and rotating parts of the door
lock.
19. REMOVE OUTSIDE HANDLE WITH LOCK CYLINDER
(a) Remove the service hole plug.
(b) Remove the 2 bolts and outside handle with lock cylinder.
Torque: 5.5 N´m (56 kgf´cm, 49 in.´lbf)
(c) Remove the bolt and lock cylinder from the outside han-
dle.
Torque: 5.5 N´m (56 kgf´cm, 49 in.´lbf)
20. REMOVE FRONT DOOR WEATHERSTRIP
Using a clip remover, remove the front door weatherstrip.
21. REMOVE NO. 2 FRONT DOOR WEATHERSTRIP

BO45N±01
H16657
H16658
Z06435
± BODYFRONT DOOR
BO±15
3568 Author: Date:
2005 SEQUOIA (RM1146U)
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTIONS
Using SST, adjust the door by loosening the body side hinge
bolts.
SST 09812±00010
Torque: 23 N´m (235 kgf´cm, 17 ft´lbf)
2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL
DIRECTIONS
Adjust the door by loosening the door side hinge bolts.
HINT:
Substitute the standard bolt for the centering bolts.
(See page BO±7)
Torque: 23 N´m (235 kgf´cm, 17 ft´lbf)
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door lock linkages are adjusted
correctly.
(b) Adjust the striker position by slightly loosening the striker
mounting screws, and hitting the striker with a hammer.
(c) Tighten the striker mounting screws again.
Torque: 23 N´m (235 kgf´cm, 17 ft´lbf)

BO45O±01
BO±16
± BODYFRONT DOOR
3569 Author: Date:
2005 SEQUOIA (RM1146U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO±10).

BO45P±01
H16670
Rear Door
Quarter Window GlassUpper Window Frame Moulding
Door Glass Run
Division Bar
Rear Door Weatherstrip
Door Glass Quarter Window
Weatherstrip
Door Lock Striker
Outside Handle
Door Lock Outer Cover
Window Regulator Motor
No. 2 Rear Door
Weatherstrip
Door Hinge
Child Protection Cover
Door Lock
Cable Protection
Door Belt Moulding
Inner Weatherstrip
Door Trim
Courtesy Light Inside Handle BezelSpeaker Upper Armrest Base PanelPower Window SwitchService Hole Cover
Inside Handle
Ash Tray Window Regulator
Sub±assemblyDoor HingeDoor Check

Precoated part: Specified torque
N´m (kgf´cm, ft´lbf)


23 (230, 17)
23 (230, 17)
23 (230, 17)
23 (230, 17)
23 (230, 17)
30 (306, 22)
5.5 (56, 49 in.´lbf)
5.5 (56, 49 in.´lbf)
8.0 (82, 71 in.´lbf)
5.0 (51, 44 in.´lbf)
5.5 (56, 49 in.´lbf)
± BODYREAR DOOR
BO±17
3570 Author: Date:
2005 SEQUOIA (RM1146U)
REAR DOOR
COMPONENTS

BO45Q±01
H04751
H16659
H16660
8 Clips BO±18
± BODYREAR DOOR
3571 Author: Date:
2005 SEQUOIA (RM1146U)
DISASSEMBLY
1. REMOVE INSIDE HANDLE BEZEL
(a) Using a screwdriver, open the cover.
HINT:
Tape the screwdriver tip before use.
(b) Remove the screw.
(c) Using a screwdriver, remove the inside handle bezel as
shown in the illustration.
HINT:
Tape the screwdriver tip before use.
2. REMOVE COURTESY LIGHT
3. REMOVE UPPER ARMREST BASE PANEL WITH
POWER WINDOW SWITCH
(a) Remove the ash tray.
(b) Using a screwdriver, remove the upper armrest base pan-
el with power window switch.
(c) Disconnect the connector.
(d) Remove the power window switch from the upper armrest
base panel.
4. REMOVE DOOR TRIM
(a) Using a screwdriver, remove the cap.
HINT:
Tape the screwdriver tip before use.
(b) Remove the screw and 2 clips.
(c) Insert a screwdriver between the door trim and door panel
to pry the door trim.
HINT:
Tape the screwdriver tip before use.
(d) Pull the door trim upward to remove the door trim.
(e) Remove the inner weatherstrip from the door trim.
5. REMOVE SPEAKER

H16644
H16643
H05546
± BODYREAR DOOR
BO±19
3572 Author: Date:
2005 SEQUOIA (RM1146U)
6. REMOVE INSIDE HANDLE
(a) Slide the inside handle backward to remove it.
(b) Disconnect the 2 cables from inside handle as shown in
the illustration.
7. REMOVE SERVICE HOLE COVER
(a) Using a clip remover, remove the clamp and grommets.
(b) Remove the service hole cover.
NOTICE:
Do not tear the cover.
HINT:
At the time of reassembly, please refer to the following item.
Bring out the 2 control cables and wire harness through the ser-
vice hole cover.
8. REMOVE DIVISION BAR
HINT:
Insert a shop rag inside the door panel to prevent scratching the
glass.
(a) Open the door glass until the bolts appear in the service
hole.
(b) Remove the 2 door glass set nuts.
(c) Remove the door glass from the glass bracket and lower
the door glass into the door panel.
NOTICE:
Do not damage the door glass.
HINT:
Position the door glass toward the front as much as possible.
(d) Remove the door glass run.
(e) Remove the 2 bolts and screw.
(f) Pull the division bar forward.