TOYOTA SUPRA 1997 Service Repair Manual

SS0E6-01
- SERVICE SPECIFICATIONSCHARGING
SS-33
190 Author
: Date
:
1997 SUPRA (RM502U)
CHARGING
SERVICE DATA
BatteryVoltage (Maintenance-free battery) at 20°C (68°F)
Specific gravity (Except maintenance-free battery)
at 20°C (68°F)12.5 - 12.9 V
1.25 - 1.29
GeneratorRated output2JZ-GE
2JZ-GTE (M/T)
2JZ-GTE (A/T)
Rotor coil resistance at 20°C (68°C)
Slip ring diameter STD
Minimum
Brush exposed length STD
Minimum12 V 80 A
12 V 90 A
12 V 100 A
2.7 - 3.1 W
14.2 - 14.4 mm (0.559 - 0.567 in.)
12.8 mm (0.504 in.)
9.5 -11.5 mm (0.374 -0.453 in.)
1.5 mm (0.059 in.)
Voltage regulatorRegulating voltage13.2 - 14.8 V

SS0E7-07
SS-34
- SERVICE SPECIFICATIONSCHARGING
191 Author
: Date
:
1997 SUPRA (RM502U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Bearing retainer x Drive end frame3.03127 in.´lbf
Rectifier end frame x Drive end frame4.54640 in.´lbf
Generator pulley x Rotor110.51,12581
Rectifier holder x Coil lead on rectifier end frame2.93026 in.´lbf
Wire clip x Rectifier end frame5.45548 in.´lbf
Voltage regulator x Rectifier end frame2.02018 in.´lbf
Voltage regulator x Rectifier holder2.02018 in.´lbf
Brush holder x Rectifier holder2.02018 in.´lbf
Brush holder x Voltage regulator2.02018 in.´lbf
Rear end cover x Rectifier holder4.44539 in.´lbf
Plate terminal x Rectifier holder3.94035 in.´lbf
Terminal insulator x Rectifier holder6.56758 in.´lbf
Generator x Water pump3738027
Generator x Cylinder block3738027

SS0D9-01
- SERVICE SPECIFICATIONSCLUTCH
SS-35
192 Author
: Date
:
1997 SUPRA (RM502U)
CLUTCH
SERVICE DATA
Pedal height from asphalt sheet146.2 - 156.2 mm (5.76 - 6.15 in.)
Pedal freeplay5.0 - 15.0 mm (0.197 - 0.591 in.)
Push rod play at pedal top1.0 - 5.0 mm (0.039 - 0.197 in.)
Full pedal stroke132.0 - 138.0 mm (5.20 - 5.43 in.)
Clutch release point from pedal full stroke end position25 mm (0.98 in.) or more
Disc rivet head depth Max.0.3 mm (0.012 in.)
Disc runout Max.0.8 mm (0.031 in.)
Diaphragm spring out non-alignment Max.0.5 mm (0.020 in.)
Diaphragm spring finger wear (Depth)Max.0.6 mm (0.024 in.)
Diaphragm spring finger wear (Width)Max.5.0 mm (0.197 in.)
Flywheel runoutMax.0.1 mm (0.004 in.)
Flywheel damper rotational freeplay STD105 mm (4.134 in.)

SS0DA-02
SS-36
- SERVICE SPECIFICATIONSCLUTCH
193 Author
: Date
:
1997 SUPRA (RM502U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Clutch cover x Flywheel1919514
Master cylinder set nut121259
Release cylinder set bolt121209
Clutch line bracket (2JZ-GE)4.95043 in.´lbf
Clutch line union1515511
Bleeder plug1111 08
Flywheel set bolt4950036
Release fork support (2JZ-GTE)2526018
Release fork support (2JZ-GE)3940029
Clutch housing cover LH (2JZ-GTE)121209

SS0DB-01
- SERVICE SPECIFICATIONSMANUAL TRANSMISSION (V160)
SS-37
194 Author
: Date
:
1997 SUPRA (RM502U)
MANUAL TRANSMISSION (V160)
SERVICE DATA
Companion flange adjusting shim thickness1.15 - 1.20 mm (0.0453 - 0.0472 in.)
1.25 - 1.30 mm (0.0492 - 0.0512 in.)
1.45 - 1.50 mm (0.0571 - 0.0591 in.)
1.65 - 1.70 mm (0.0650 - 0.0669 in.)
1.85 - 1.90 mm (0.0729 - 0.0748 in.)
1.95 - 2.00 mm (0.0768 - 0.0787 in.)

SS0DC-01
SS-38
- SERVICE SPECIFICATIONSMANUAL TRANSMISSION (V160)
195 Author
: Date
:
1997 SUPRA (RM502U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Engine rear mounting x Transmission2525018
Shift lever retainer x Transmission1919514
Transmission x Engine7273053
Starter x Transmission3940029
Rear engine mounting member x Body2526019
Rear engine mounting member x Transmission1313510
Clutch cover x Flywheel1919514
Service hole cover set bolt121209
Clutch release cylinder set bolt121209
Transmission shift lever x Control rod1919514
Crossmember brace x Body131309
Heat insulator x Body5.45548 in.´lbf
Exhaust center pipe x Exhaust tail pipe1919514
Exhaust front pipe x Exhaust center pipe5859043
Pipe support bracket x Clutch housing3738027
Exhaust front pipe x No.2 exhaust front pipe5859043
Oxygen sensor set nut2020014
Transmission shift lever x Shift lever retainer7.88069 in.´lbf
Release fork support x Transmission2626019
Vehicle speed sensor set bolt1111 08
Companion flange lock nut
(Temporary tighten)120
1901,220
1,94088
140
Front bearing retainer set bolt101007

SS0CT-01
- SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION (2JZ-GTE)
SS-45
202 Author
: Date
:
1997 SUPRA (RM502U)
AUTOMATIC TRANSMISSION (2JZ-GTE)
SERVICE DATA
Line pressure (Wheel locked)
Engine idling
D position
R position
AT stall (Throttle valve fully opened)
D position
R position
471 - 530 kPa (4.8 - 5.4 kgf/cm2, 68 - 77 psi)
686 - 785 kPa (7.0 - 8.0 kgf/cm2, 100 - 114 psi)
1,334 - 1,470 kPa (13.6 - 15.0 kgf/cm
2, 193 - 213 psi)
1,697 - 2,030 kPa (17.3 - 20.7 kgf/cm2, 246 - 294 psi)
Engine stall revolution D and R positions2,600 ± 150 rpm
Time lag N " D position
N " R positionLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N position
650 ± 50 rpm
Drive plate runoutMax.
Torque converter clutch runout Max.
Torque converter clutch installation distance0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
More than 0.1 mm (0.004 in.)
Shift schedule (NORM mode)
D position
(Throttle valve fully opened) 1 " 2
2 " 3
3 " O/D
O/D " 3
3 "2
2 " 1
(Throttle valve fully closed) 3 " O/D
O/D " 3
2 position
(Throttle valve fully opened) 2 " 1
*3 "2
2 " 1
L position
(Throttle valve fully opened) *2 "1
62 - 72 km/h (39 - 45 mph)
120 - 129 km/h (75 - 80 mph)
187 - 201 km/h (116 - 125 mph)
181 - 195 km/h (112 - 121 mph)
109 - 117 km/h (68 - 73 mph)
41 - 47 km/h (25 - 29 mph)
29 - 34 km/h (18 - 25 mph)
23 - 28 km/h (14 - 17 mph)
62 - 72 km/h (39 - 45 mph)
135 - 147 km/h (84 - 91 mph)
41 - 47 km/h (25 - 29 mph)
60 - 66 km/h (37 - 41 mph)
Shift schedule (MANU mode)
D position
(Throttle valve fully opened) 2 " 3
3 " O/D
O/D " 3
3 "2
(Throttle valve fully closed) 3 " O/D
O/D " 3
2 position
(Throttle valve fully opened) *3 "2
L position
(Throttle valve fully opened) *2 "1
122 - 131 km/h (76 - 81 mph)
194 - 207 km/h (121 - 129 mph)
187 - 201 km/h (116 - 125 mph)
109 - 117 km/h (68 - 73 mph)
181 - 195 km/h (112 - 121 mph)
23 - 28 km/h (14 - 17 mph)
135 - 147 km/h (84 - 91 mph)
60 - 66 km/h (37 - 41 mph)
*: Shift points are the same when the throttle valve is closed as when the throttle valve is opened.

SS-46
- SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION (2JZ-GTE)
203 Author
: Date
:
1997 SUPRA (RM502U) Lock-up point (NORM mode) (Throttle valve opening 5 %)
3rd gearLock-up ON
Lock-up OFF
O/D gear Lock-up ON
Lock-up OFF
60 - 66 km/h (37 - 41 mph)
50 - 56 km/h (31 - 35 mph)
53 - 59 km/h (33 - 37 mph)
50 - 56 km/h (31 - 35 mph)
Lock-up point (MANU mode) (Throttle valve opening 5 %)
2nd gear (2 position)Lock-up ON
Lock-up OFF
3rd gear (D position) Lock-up ON
Lock-up OFF
O/D gear (D position) Lock-up ON
Lock-up OFF
60 - 66 km/h (37 - 41 mph)
57 - 63 km/h (35 - 39 mph)
60 - 66 km/h (37 - 41 mph)
57 - 63 km/h (35 - 39 mph)
181 - 195 km/h (112 - 121 mph)
69 - 76 km/h (43 - 47 mph)

SS0CU-02
- SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION (2JZ-GTE)
SS-47
204 Author
: Date
:
1997 SUPRA (RM502U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
No.1 vehicle speed sensor1616012
No.2 vehicle speed sensor5.45548 in.´lbf
O/D direct clutch speed sensor5.45548 in.´lbf
ATF temperature sensor1515011
Valve body101007
Oil strainer101007
Oil pan7.47565 in.´lbf
Starter3738027
Rear support x Body2525019
Torque converter clutch x Drive plate5455040
Oil cooler union nut4445033
Oil cooler pipe bracket101007
Drive plate x Crankshaft8385061
Transmission x Engine block 14 mm bolt
17 mm bolt37
72380
73027
53
Park/neutral position switch x Transmission case131309
Transmission output flange1231,25090
Shift control rod x Shift lever131309
Shift control rod x Park/neutral position switch1616012
Exhaust pipe bracket x Transmission housing3738027
No.2 exhaust pipe x Center exhaust pipe5859043
Rear center floor crossmember brace x Body131309
Heat insulator x Body5.45548 in.´lbf
Drain plug2020515
Propeller shaft x Transmission5657041
Propeller shaft x Differential7980558
Propeller shaft center support4950036
Propeller shaft adjusting nut5354039
Oil pan drain plug1717513
Transmission rear support x Body2525019

SS0CR-01
SS-48
- SERVICE SPECIFICATIONSPROPELLER SHAFT
205 Author
: Date
:
1997 SUPRA (RM502U)
PROPELLER SHAFT
SERVICE DATA
Shaft runout0.8 mm (0.031 in.)
Joint angle No.2 joint
No.3 joint-1°09' ± 36'
44' ± 36'