TOYOTA T100 1996 Factory Service Manual

Downloaded from www.Manualslib.com manuals search engine BO0E1−02
N15354
Wiper Arm
Cowl Louver
Wiper Link
Wiper Motor
N·m (kgf·cm, ft·lbf) : Specified torque
20 (204, 15)
20 (204, 15)
− BODYFRONT WIPER AND WASHER
BO−11
1895 Author: Date:
1996 TOYOTA T100 (RM449U)
FRONT WIPER AND WASHER
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine BO0E2−02
N12590
BO−12
− BODYFRONT WIPER AND WASHER
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE WIPER ARMS
Torque: 20 N·m (204 kgf·cm, 15 ft·lbf)
2. REMOVE COWL LOUVER
3. REMOVE WIPER MOTOR
(a) Disconnect the connector, then unfasten 4 bolts.
(b) Connect the claw of the wiper link to the panel.
(c) Disconnect the motor from the wiper link and remove it.
4. REMOVE WIPER LINK
5. REMOVE WINDOW WASHER NOZZLE

Downloaded from www.Manualslib.com manuals search engine BO0E3−02
N05675
BB A
C A
C
− BODYFRONT WIPER AND WASHER
BO−13
1996 TOYOTA T100 (RM449U)
INSPECTION
INSPECT WASHER NOZZLE
(a) While operating the washer, check whether the upper
point where the washer fluid hits the windshield and the
surge area are within the range indicated by the hatched
line.
A: Approx. 150 mm (5.91 in.)
B: Approx. 50 mm (1.97 in.)
C: Approx. 0 − 50 mm (0 − 1.97 in.)
(b) Check if the lower point where the washer fluid hits the
windshield is within the range of the wiping pattern the
area of the glass which is wiped by the wiper blades.

Downloaded from www.Manualslib.com manuals search engine BO0E4−02
BE3367
2 − 2.5 mm
(0.079 −0.098 in.)
0.7 − 0.75 mm
(0.028 −0.030 in.) BO−14
− BODYFRONT WIPER AND WASHER
1996 TOYOTA T100 (RM449U)
ADJUSTMENT
ADJUST WASHER NOZZLE
Using a tool like that shown in the figure, change the direction
of the nozzle hole to adjust the point where washer fluid strikes
the windshield.

Downloaded from www.Manualslib.com manuals search engine BO0E5−01
− BODYFRONT WIPER AND WASHER
BO−15
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the reverse order of removal (See page BO−12).

Downloaded from www.Manualslib.com manuals search engine BO0E6−02
N12569H01707
Front Wheel
Arch Moulding
Rear Wheel
Arch Moulding BO−16
− BODYWHEEL ARCH MOULDING
1900 Author: Date:
1996 TOYOTA T100 (RM449U)
WHEEL ARCH MOULDING
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine BO0E7−01
− BODYWHEEL ARCH MOULDING
BO−17
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL ARCH MOULDING
HINT:
Tape a screwdriver tip before use.
(a) Remove the 6 screws and a clip.
(b) Using the screwdriver, pry up the wheel arch moulding, and remove it.
2. REMOVE REAR WHEEL ARCH MOULDING
HINT:
Tape a screwdriver tip before use.
(a) Remove the screw and 5 clips.
(b) Using the screwdriver, pry up the wheel arch moulding, and remove it.

Downloaded from www.Manualslib.com manuals search engine BO0E8−01
BO−18
− BODYWHEEL ARCH MOULDING
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the reverse order of removal (See page BO−17).

Downloaded from www.Manualslib.com manuals search engine BO0E9−02
N05945
Windshield Upper Moulding
Inner Rear View Mirror
Windshield Outside MouldingWindshield Glass
Front Pillar Garnish
Cowl LouverAssist Grip
Weatherstrip
Non−reusable partWiper ArmDam Sun Visor
Holder
 Holder

N·m (kgf·cm,ft·lbf) : Specigied torque
20 (204, 15)
− BODYWINDSHIELD
BO−19
1903 Author: Date:
1996 TOYOTA T100 (RM449U)
WINDSHIELD
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine BO0EA−02
N05942
N12567
BO5232
BO1689
BO−20
− BODYWINDSHIELD
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE INNER REAR VIEW MIRROR
2. REMOVE SUN VISORS AND HOLDERS
3. REMOVE ASSIST GRIPS
4. REMOVE FRONT PILLAR GARNISHES
5. REMOVE WIPER ARMS
6. REMOVE COWL LOUVER
7. REMOVE WEATHERSTRIP
8. REMOVE WINDSHIELD OUTSIDE MOULDING
Remove the 4 screws and the moulding.
9. REMOVE WINDSHIELD OUTSIDE MOULDING
Using a knife, cut off the moulding, as shown.
NOTICE:
Do not damage the body with the knife.
10. REMOVE WINDSHIELD GLASS
(a) Push piano wire through between the body and glass
from the interior.
(b) Tie both wire ends to a wooden block or similar object.
HINT:
Apply adhesive tape to the outer surface to keep the surface
from being scratched.
NOTICE:
When separating the glass, take care not to damage the
paint and interior and exterior ornaments. To prevent
scratching the safety pad when removing the windshield,
place a plastic sheet between the piano wire and safety
pad.
(c) Cut the adhesive by pulling the piano wire around it.
(d) Remove the glass.
NOTICE:
Leave as much of the adhesive on the body as possible
when cutting off the glass.