ASTON MARTIN V8 VANTAGE 2010 Repair Manual

Exterior Trim (01.08)
Body System (01.00)
May 2007 Workshop Manual 1-5-1
Body System (01.00)
Exterior Trim (01.08)
Maintenance
RH/LH Applique Sill - Renew
Removal
1. Raise vehicle on ramp.
2. Remove road wheel/s.
3. Release rear of front wheel arch liner (screws x7) for access.
4. Remove nut and bolt, sill to front fender (see Figure 1).
5. Release front of rear wheel arch liner (screws x5) for access.
6. Remove nut and bolts (x2), sill to rear body (see Figure 2). 7. Remove screws (x5) sill to body (see Figure 3).
8. Remove margin seal (see Workshop Manual procedure
01.07.AM Seal - Front Door Margin - Lower - RH -
Renew).
9. Remove screws (x4) from sill top (see Figure 4).
10. Refit wheels with 3 nuts and lower vehicle to floor.
11. Release clips (x2) wing to sill and remove sill.
Installation
1. Install sill.
2. Install screws (x4) to sill top.
3. Install margin seal (see Workshop Manual procedure 01.07.AM Seal - Front Door Margin - Lower - RH -
Renew).
4. Remove wheels and raise vehicle.
5. Install screws (x5) sill to body.
6. Install nut and bolt, sill to front wing.
7. Position front of rear wheel arch liner (screws x5).
8. Install nut and bolts (x2), sill to rear body.
9. Position rear of front wheel arch liner (screws x7).
10. Install road wheel/s.
11. Lower vehicle on ramp.
Repair Operation Time (ROT)
A0108151
A0108152
Figure 3
Figure 4
A0108153
A0107150

Exterior Trim (01.08)
Body System (01.00)1-5-2 Workshop Manual May 2007
RH Wing Side Strake - Renew
Removal
1. Disconnect vehicle battery.
2. Raise vehicle on ramp.
3. Remove mesh - RH side strake (see Workshop Manual procedure 01.08.CE Mesh - Side Strake - RH - Renew).
4. Remove Torx screw, (inside A-post) securing side strake to body.
5. Remove nut securing side strake to RH inner fender.
6. Remove side strake.
Installation
1. Install side strake, install and tighten nut and Torx screw.
2. Install mesh - RH side strake (see Workshop Manual procedure 01.08.CE Mesh - Side Strake - RH - Renew).
3. Lower vehicle on ramp.
4. Connect vehicle battery.
LH Wing Side Strake - Renew
Removal
1. Raise vehicle on ramp.
2. Remove mesh - LH side strake (see Workshop Manual procedure 01.08.CF Mesh - Side Strake - LH - Renew).
3. Remove nuts (x3) mesh to side strake.
4. Remove mesh.
5. Remove screw inside A-post side strake to body.
6. Remove nut side strake to wheel arch.
7. Remove side strake.
Installation
1. Install side strake, nut and screw.
2. Position mesh to side strake and install nuts (x3).
3. Install mesh - LH side strake (see Workshop Manual procedure 01.08.CF Mesh - Side Strake - LH - Renew).
4. Lower vehicle on ramp.
Channel Assembly Divider Bar - Renew
Removal
1. Remove window regulator (see Workshop Manual procedure 01.11.DA Regulator - Door Glass - RH -
Renew). 2. Remove fixed glass (see Workshop Manual procedure
01.11.BG Glass - Front Door - Fixed RH - Renew).
3. Remove seal.
4. Remove screw, divider bar to mirror (see Figure 1).
5. Remove nut (hold stud with Allen key) divider bar to door and remove (see Figure 2).
Installation
1. Install bar and nut (hold stud with Allen key).
2. Install screw, divider bar to mirror (Do not tighten at this point).
3. Install seal.
4. Adjust bar. Rotate Allen stud in centre in/out until desired alignment of bar is achieved, then torque fixings.
5. Install fixed glass (see Workshop Manual procedure 01.11.BG Glass - Front Door - Fixed RH - Renew).
6. Install window regulator (see Workshop Manual procedure 01.11.DA Regulator - Door Glass - RH -
Renew).
Repair Operation Time (ROT)
Repair Operation Time (ROT)
Repair Operation Time (ROT)
Figure 1
Figure 2
A0108170
A0108171

Exterior Trim (01.08)
Body System (01.00)
May 2007 Workshop Manual 1-5-3
Windshield Header Finisher - Renew
(Roadster Only)
Removal
1. Operate roof to halfway position and support roof when hydraulic pressure drops using suitable straps (see Figure
1). 2. Release header seal from tr
im buttons (x2) to access
retaining screw and remove screws (both sides) (see
Figure 2).
3. Remove screws (x2) securi ng finisher to windscreen
frame and remove finisher (see Figure 3).
Installation
1. Position finisher and install screws (x2).
2. Install screws under header seal (both sides).
3. Clean trim buttons, apply suitable adhesive and affix seal (both sides).
4. Restore roof to original position.
Repair Operation Time (ROT)
Figure 2
Figure 3

Exterior Trim (01.08)
Body System (01.00)1-5-4 Workshop Manual May 2007

Mirrors (01.09)
Body System (01.00)
May 2007 Workshop Manual 1-6-1
Body System (01.00)
Mirrors (01.09)
Specifications
Maintenance
LH Door Mirror Assembly - Renew
Removal
1. Remove door trimboard (see Workshop Manual
procedure 01.05.CB Trimboard Assembly - Door -
Remove for Access and Refit).
Torque Figures
DescriptionNm
Mirror Mounting 20-25
Repair Operation Time (ROT)
A010808
Figure 2
Repair Operation Time (ROT)
A010807

Mirrors (01.09)
Body System (01.00)1-6-2 Workshop Manual May 2007
2. Lift rear of fixed window, remove rubber surround at
top and pull out window (see Fig 1).
3. Remove the door mirror rubber cheater panel (see Fig 2).
4. Disconnect multiplug and release harness from fir tree clips (x2) and self adhesive clip (see Fig 3). 5. Remove Torx bolts (x3) and screw from glass channel,
remove mirror assembly (see Fig 4).
Installation
1. Position mirror, install and to rque tighten Torx bolts (x3)
and screw (glass channel).
2. Connect multiplug and secure harness fir tree clips (x2) and self adhesive clip.
3. Install rubber mirror cheater panel and insert rubber guttering.
4. Refit fixed window, ensure rubber surround is correctly installed.
5. Install door trimboard (see Workshop Manual procedure 01.05.CB Trimboard Assembly - Door - Remove for
Access and Refit).
Figure 1
Figure 2
Figure 3
A0108145
A0108144
A0108143
Figure 4
A0108143

Seating (01.10)
Body System (01.00)
Issue 4, November 2008 Workshop Manual 1-7-1
Body System (01.00)
Seating (01.10)
Description
The front seats are installed with the following features:
• Integral side airbags
•Head restraints
• Safety belt reel pretensioner
• Electrically adjustable seat positioning and lumbar support
• Heated seat (optional)
Heated Seats
The heated seat system comprises:
• Heated seat switches
• Backrest heater element
• Cushion heater element and thermostat
The heated seat function permits the electrical heating of the
seat back and cushion on the driver and front passenger
seats. The heating system of each seat is selected by separate
switches located on the inside of each seat base.
Once the heated seat function has been activated, it will
operate until one of the following conditions have been
satisfied:
• A fixed period of time has expired (10 minutes)
• If the engine is not running and the ignition key is removed
• A malfunction is detected by the heated seat module
Confirmation that the heated seat function is active is
indicated by the illumination of an amber light on the
switch.
Specifications Maintenance
RH/LH Front Seat - Remove and Install
Remove
1. Power seat fully forward.
2. Remove bolts (x2), securing rear of seat to seat rails.
3. Power seat fully rearwards.
4. Disconnect vehicle battery.
5. Remove bolt securing se
at belt to seat frame.
6. Remove bolts (x2), securing front of seat to seat rails.
7. Tip the seat forwards and disconnect multiplugs (x4).
8. Protect sill plate and trim prior to seat removal.
9. With assistance, remove seat assembly.
Install
1. With assistance, Install seat in the vehicle.
2. Position seat belt to seat frame, install and torque tighten bolt.
3. Tip the seat forwards and connect multiplugs (x4).
4. Position seat onto seat rails.
5. Remove sill plate protection.
6. Connect vehicle battery.
7. Install front bolts (x2. Power seat forward and install rear bolts (x2). Torque tighten bolts (x4).
Front Seat Squab Cover Assembly (Each,
Pre-08MY) - Remove and Install
Remove
1. Remove seat (see Workshop Manual procedure 01.10.AB Seat Assembly - Front - LH - Remove for
Access and Refit).
Torque Figures
DescriptionNm
Seat mountings 20-25
Seatbelt 15-20
Repair Operation Time (ROT)
Repair Operation Time (ROT)

Seating (01.10)
Body System (01.00)1-7-2 Workshop Manual Issue 4, November 2008
2. Remove release lever (see Figure 1).
3. Remove lever cover (see Figure 2).
4. Disconnect airbag multiplu g and release from bracket
(see Figure 3). 5. Remove fixing multiplug br
acket, move aside (see Figure
4).
6. Remove (slide down) airbag module (bolt x1) (see Figure
5).
7. Release cover from seat back shell (studs x2 velcrox2) (see Figure 6).
Figure 1
Figure 2
Figure 3
A0110296
A0110296A
A0110281
Figure 4
Figure 5
Figure 6
A0110281A
A0110301
A0110299

Seating (01.10)
Body System (01.00)
Issue 4, November 2008 Workshop Manual 1-7-3
8. Release cover from seat back shell (strip x2 /clips x9) (see Figure 7).
9. Release cover from bottom of seat back shell (see Figure 8). 10. Push cover through to front
of seat, release strip, ease
from foam (velcro strips) and remove cover (see Figure
9).
Installation
1. Install cover over foam attach to velcro, secure strip and push through seat.
2. Secure cover to seat back shell.
3. Secure cover to bottom of seat back shell.
4. Secure cover to seat back shell (studs and velcro).
5. Install airbag module (bolt x1) (torque).
6. Install multiplug bracket fixing.
7. Connect airbag multiplug and secure to bracket.
8. Install lever cover.
9. Install release lever.
10. Install seat (see Workshop Manual procedure 01.10.AB Seat Assembly - Front - LH - Remove for Access and
Refit).
Front Seat Squab Cover Assembly (Each,
from 08MY) - Remove and Install
Remove
Information to follow
Front Seat Cushion Cover Assembly
(Each)-Renew
Figure 7
Figure 8
A0110298
A0110298A
Figure 9
Repair Operation Time (ROT)
Repair Operation Time (ROT)
A0110297

Seating (01.10)
Body System (01.00)1-7-4 Workshop Manual Issue 4, November 2008
Removal
1. Remove 6 way height adjust er (see Workshop Manual
procedure 01.10.AE 6 Way Height Adjuster - Including
Motors - Renew).
2. Remove screws (x3) heater and lumbar switch assembly
(see Figure 1).
3. Release switch assembly and disconnect multiplug
4. Release cover from cushion frame assembly (see Figure 2). 5. Pull seat cushion cover from between squab and
cushion frames and remove cover (see Figure 3).
Installation
1. Connect multiplugs (x2) heater and lumber switch assembly.
2. Install switch assembly to seat
3. Ease cover over cushion foam attach to velcro.
4. Push cushion flap between cushion and squab and secure to cushion frame assembly.
5. Secure cushion cover to sides and front edge of seat cushion frame assembly.
6. Install 6 way height adjust er (see Workshop Manual
procedure 01.10.AE 6 Way He ight Adjuster - Including
Motors - Renew).
6-Way Height Adjuster (Inc. Motors) -
Renew
Removal
1. Power seat fully forward.
2. Remove bolts (x2) securing rear of seat to seat rails.
3. Power seat fully rearwards.
4. Remove bolts (x2) securing front of seat to seat rails.
5. Battery isolation switch ‘OFF’.
6. Remove bolt securing seat belt to seat frame.
7. Tip the seat forwards and disconnect multiplugs (x4).
8. With assistance, remove seat assembly.
9. Remove screw (x1) relay to seat cushion base.
Figure 1
Figure 2
A0110287
A0110288
Figure 3
Repair Operation Time (ROT)
ItemCode
6-Way Height Adjuster-Renew 01.10.AE
A0110290