light ASTON MARTIN V8 VANTAGE 2010 Workshop Manual

Contents
Issue 5, January 2010 Workshop Manual 0-0-3
V8 Vantage Workshop Manual
Contents
IntroductionWelcome .............................................................. 0-0-6
Safety Precautions ................................................. 0-0-7
Lifting and Jacking ................................................. 0-0-9
Vehicle Recovery ................................................ 0-0-10
Vehicle Identification Number ............................ 0-0-11
Body System (01.00) Body Structure (01.01) .......................................... 1-1-4
Front End System (01.02) ...................................... 1-2-1
Body Closures (01.03) ........................................... 1-3-1
Interior Trim (01.05) ............................................. 1-4-1
Exterior Trim (01.08) ............................................. 1-8-1
Mirrors (01.09) ...................................................... 1-9-1
Seating (01.10).................................................... 1-10-1
Glass, Frame and Mechanism (01.11) .................. 1-11-1
Instrument Panel (IP) (01.12) . .............................. 1-12-1
Handles and Lock Mechanisms (01.14) ............... 1-14-1
Wipers and Washer System (01.16)..................... 1-16-1
Convertible Roof and Roof Opening
Subsystem (01.17)................ ...............................1-17-1
Bumpers (01.19) ................................................. 1-19-1
Restraining Devices (01.20) .... ............................. 1-20-1
Frame and Mounting (02.00) Subframes (02.03) ................................................. 2-1-2
Engine System (03.00) Engine Assembly....................................................3-0-3
Engine Structure (03.01)........................................ 3-1-1
Lubrication System (03.02).................................... 3-2-1
Cooling System (03.03) ......................................... 3-3-1
Fuel Charging System (03.04) ................................ 3-4-1
Accessory Drive System (03.05)............................. 3-5-1
Engine Cranking System (03. 06) ............................ 3-6-1
Valve Train (03.09) ............................................... 3-9-1
Engine Sealing (03.10)......................................... 3-10-1
Power Conversion (03.11)................................... 3-11-1
Evaporative Emissions (03.13) ............................. 3-11-1
Engine Management System (0 3.14).................... 3-14-1
Throttle Control (03.16) ...... ................................ 3-16-1
Foot Operated Control (03.18)............................ 3-18-1
Suspension (04.00) Road Wheel Alignment (04.00) ............................. 4-0-2
Front Suspension (04.01)....................................... 4-1-1
Rear Suspension (04.02)........................................ 4-2-1
Shock Absorber System (04.03) ............................. 4-3-1
Road Wheels and Tyres (04.04) ............................ 4-4-1
Driveline (05.00) Driveshaft (05.01) ................................................. 5-1-2
Halfshafts (05.05) .................................................. 5-2-1 Brake System (06.00)
Front Disc Brake (06.03) ....................................... 6-3-2
Rear Disc Brakes (06.04) ....................................... 6-4-1
Hand Brake (06.05) .............................................. 6-5-1
Brake Actuation System (06.06 ) ............................ 6-6-1
Power Brake System (06.07) ................................. 6-7-1
Anti-lock Braking System (06.09)........................... 6-9-1
Transmission (07.00) Transmission Cooling (07.02) ................................ 7-0-2
Manual Transmission (07.03) ................................ 7-3-1
Automatic Control System (07.05)......................... 7-5-1
Manual Control System (07.06) ............................. 7-6-1
Automatic Shifting Subsytem (07.11) .................. 7-11-1
Clutch (08.00) Clutch Controls (08.02) ......................................... 8-1-2
Exhaust (09.00) Exhaust Overview ................................................. 9-1-2
Silencer Assembly (09.01) ..................................... 9-1-3
Pipes and Supports (09.03) ................................... 9-2-1
Exhaust Protection (09.04) .................................... 9-3-1
Fuel (10.00) Fuel Tank and Lines (10.01) ................................ 10-1-2
Steering (11.00) Steering Gear (11.01) .......................................... 11-1-2
Power Steering (11.02)........................................ 11-2-1
Steering Column (11.04) ..................................... 11-4-1
Steering Column Switches (1 1.05) ....................... 11-5-1
Steering Wheel (11.06) ....................................... 11-6-1
Climate Control (12.00) Body Ventilation system (12.01) .......................... 12-1-2
Heater System (12.02) ........................................ 12-2-1
Air Conditioning (A/C) System (12.03) ................. 12-3-1
Information, Gauge and Warning (13.00) Instrument Cluster (13.01) .................................. 13-1-2
Power Supply (14.00) Battery System (14.01) ........................................ 14-1-2
Alternator and Regulator System (14.02) ............. 14-2-1
Vehicle Entertainment (15.00) Audio System (15.01)................................ ..........15-1-2
Antenna (15.02).................................................. 15-2-1
Vacuum Distribution (16.00) Body Vacuum System (16.01) ............................. 16-1-2
Lighting (17.00) Front Lights (17.01) ............................................. 17-1-2
Interior Lighting (17.02) ...................................... 17-2-1
Rear Lights (17.03) .............................................. 17-3-1
Lighting Mechanisms (17.04). .............................. 17-4-1

Vehicle Recovery
0-0-10 Workshop Manual Issue 5, January 2010
Vehicle Recovery
General
Preferred method of vehicle recovery is by flat bed
transporter.
The towing eye is primarily for emergency use when towing
for short distances, e.g. removing vehicle if it is causing an
obstruction or winching vehicl e onto a flatbed transporter.
If moving this vehicle in such a situation, install the towing
eye to the bracket in the lower grille aperture.
Transporting
If vehicle is to be transported on a trailer or flat bed
transporter the handbrake must be applied and the road
wheels must be chocked.
Suspended Towing
Take care when using 'spectacle frame' type towing
equipment that the towing device is well clear of front or
rear apron. Body damage may occur if vehicle passes over
uneven road surfaces.
Front Suspended Tow
1. Remove the ignition key from the ignition.
2. Raise the vehicle using a ‘spectacle frame’ type lifting device with a cradle positioned under each front wheel
as indicated below.
Rear Suspended Tow
1. Set the steering in the ‘straight ahead’ position.
Remove the ignition key from the ignition. Ensure the
steering is locked in the straight ahead position.
2. Raise the vehicle using a 'spectacle frame' style lifting device where a cradle is positioned under each rear
wheel as indicated below.
Adhere to Towing Regulations
In certain countries the regi stration number of towing
vehicle and an ‘ON TOW’ sign or warning triangle must be
displayed in a prominent position at the rear of vehicle being
towed.
To w i n g b y A n o t h e r V e h i c l e
This vehicle may be towed short distances by another
vehicle provided that a speed of 48 km/h (30 mph) is not
exceeded. Ensure the towed vehicle gear selection is in
‘Neutral’ with ignition key turned to position ‘II’ to release
steering lock and to render hor n, indicators and brake lights
operational.
Caution
Take care to protect the paint work when installing the towing eye. Ensure the towing eye is tight.
Caution
Do not tow with ‘sling’ type equipment as this
could result in damage to the bodywork.
WAR NI NG
WHEN THE ENGINE IS NOT RUNNING, THE STEERING WILL NO LONGER BE POWER-ASSISTED AND THE
BRAKE BOOSTER WILL BECOME INEFFECTIVE AFTER A FEW APPLICATIONS OF TH E BRAKES. BE PREPARED
FOR RELATIVELY HEAVY STEERING AND THE NEED
FOR GREATLY INCREASED BRAKE PEDAL PRESSURE.

Body Closures (01.03)
Body System (01.00)1-3-8 Workshop Manual May 2007
8. Disconnect multiplugs from latch, boot lid release
switch, release solenoid and stop light (see Figure 4).
9. Release clips securing harn ess to boot lid, release
grommet and remove harness (see Figure 5). 10. Remove bolts (x2) securing harness to hinge and release
harness (see Figure 6).
11. Remove cable tie, remove bolts (x3) securing latch to boot lid and remove latch (see Figure 7).
12. Remove nuts (x2) securing stop light to boot lid and
remove stop light and recover washers (x2).
Figure 4
Figure 5
Figure 6
Figure 7

Body Closures (01.03)
Body System (01.00)
May 2007 Workshop Manual 1-3-9
13. Remove nuts (x2) securing re lease switch to boot lid and
remove switch (see Figure 8).
14. Remove boot lid buffers (x2) from boot lid (see Figure 9).
15. Remove badge from boot lid. 16. Mark outline of hinges on
boot lid using a suitable
marker to aid installation (see Figure 10).
17. Release clips (x2) securing gas struts to boot lid, release struts and support boot lid (see Figure 11).
18. Using assistance, support b oot lid, remove bolts (x4)
securing hinges to boot lid and remove.
Installation
1. Using assistance, position trunk lid to body, fit bolts (x4) securing hinges to boot lid.
2. Position gas struts to boot lid and secure with clips.
3. Install tailgate buffers (x2) to boot lid.
4. Install release switch and secure with nuts.
5. Install stop light and secure with nuts and washers.
6. Install latch and secure with bolts and cable tie.
7. Position harness to hinge and secure with bolts.
8. Install harness in boot lid, secure grommet and clips.
Figure 8
Figure 9
Caution
Protect surrounding paintw ork using suitable tape.
Figure 10
Figure 11

Body Closures (01.03)
Body System (01.00)1-3-10 Workshop Manual May 2007
9. Connect multiplugs to boot lid latch, boot lid release
switch, release solenoid and stop light.
10. Connect multiplug to antenna and fit to panel.
11. Install interior panel and secure with bolts.
12. Secure harness to interior panel using clip.
13. Install boot lid trim panel and secure with clips.
14. Connect cable to release lever and secure with clip.
15. Install strap and secure with bolt.
16. Close boot lid and check profile against body, adjust buffers as necessary.
17. Fit boot lid badge.
Boot Lid Hinge Assembly (Pair) - Renew
(Roadster Only)
Removal
1. Open boot lid.
2. Mark outline of hinge on boot lid using a suitable marker (see Figure 1). 3. Mark outline of hinge on body using a suitable marker
(see Figure 2).
4. Using assistance, support boot lid and remove bolts (x2) securing hinge to boot lid and bolts (x2) securing hinge
to body and remove hinge.
Installation
1. Install hinge, align to marked outline and secure to body and boot lid with bolts.
2. Open boot lid.
3. Mark outline of hinge on boot lid using a suitable
marker.
4. Mark outline of hinge on body using a suitable marker.
5. Remove clip securing gas strut to boot lid and release gas strut.
6. Using assistance, support boot lid and remove bolts (x2) securing hinge to boot lid and bolts (x2) securing hinge
to body and remove hinge.
7. Install hinge, align to marked outline and secure to body and boot lid with bolts.
8. Close boot lid.
Repair Operation Time (ROT)
Figure 2

Interior Trim (01.05)
Body System (01.00)1-4-8 Workshop Manual Issue 5, January 2010
RH/LH Upper Rear Pillar Panel Assembly
- Renew
Removal
1. Open tailgate.
2. Remove rear header.
3. Release boot compartment la mp from rear pillar panel.
Disconnect multiplug (see Figure 1).
4. Remove nut securing rear pi llar panel assembly to body.
5. Release panel from fir tree clip.
6. Remove panel.
7. Remove fir tree clip from panel.
Installation
1. Install fir tree clip in panel.
2. Install panel and secure with nut and fir tree clip.
3. Connect multiplug, install boot compartment lamp in panel.
4. Install rear header.
5. Close tailgate.
RH Sun Visor - Renew
Removal
1. Remove rear view mirr or (see Workshop Manual
procedure 01.08.FA Mirror Assembly - Rear Dipping -
Renew).
2. Remove grill from front header courtesy light console 3. Remove screw (x1) courtesy light console to front
header.
4. Remove courtesy light console from header.
5. Remove sun visor Allen screws (x2)
6. Remove sun visor.
Installation
1. Position sun visor and install screws (x2).
2. Install courtesy light console.
3. Install grill.
4. Install rear view mirror (see Workshop Manual procedure 01.08.FA Mirror Assembly - Rear Dipping -
Renew).
LH Sun Visor - Renew
Removal
1. Remove rear view mirror (see Workshop Manual procedure 01.08.FA Mirror Assembly - Rear Dipping -
Renew).
2. Remove grill from front header courtesy light console.
3. Remove screw securing courtesy light console to header (see Figure 1).
4. Remove courtesy light console from header.
Repair Operation Time (ROT)
Repair Operation Time (ROT)
A1702347
Repair Operation Time (ROT)
ItemCode
Sun Visor-Renew LH01.05.BJ
Figure 1

Interior Trim (01.05)
Body System (01.00)
Issue 5, January 2010 Workshop Manual 1-4-9
5. Remove sun visor allen screws (x2) (see Figure 2).
6. Remove sunvisor.
Installation
1. Position sun visor and install screws (x2).
2. Install courtesy light console.
3. Install grille.
4. Install rear view mirror (see Workshop Manual procedure 01.08.FA Mirror Assembly - Rear Dipping -
Renew).
Door Trimboard Assembly - Renew
Removal
1. Remove trimboard (see Workshop Manual procedure 01.05.CB Trimboard Assembly - Door - Remove for
Access and Refit).
2. Remove switch pack (screws x4).
3. Remove puddle lamp.
4. Remove door pocket (nuts x10).
5. Remove centre trim (velcro x6).
6. Remove top trim and speaker grille (screws x12).
7. Remove demist duct (screws x3).
Installation
1. Install demist duct.
2. Install top trim and speaker grille.
3. Install centre trim (velcro x6).
4. Install door pocket.
5. Install puddle lamp.
6. Install switch pack.
7. Install trimboard (see Workshop Manual procedure 01.05.CB Trimboard Assembly - Door - Remove for
Access and Refit).
Door Trimboard Assembly - Remove for
Access/Refit
Removal
1. Lower door glass fully.
2. Battery isolation switch ‘OFF’.
3. Remove Allen bolts (x2) securing door handle assembly to door panel.
4. Remove trim insert, discon nect door catch inner and
outer cable from handle and retaining plate. Remove
handle assembly.
5. Remove screw securing trimboard to upper front of door frame.
6. Remove screws (x4) securing trimboard to door frame.
7. Raise trimboard out and up to release from door frame clips, disconnect multiplugs (x2).
Installation
1. Position door trim panel, connect multiplugs (x2). Place
trimboard over top of retaining clips and pull out and
down to install trimboard.
2. Install and tighten trimboard screws (x4).
3. Install and tighten screw, trimboard to upper front of door frame.
4. Position handle assembly, connect release cable, install
handle trim insert.
5. Install and tighten Allen bolts (x2), handle assembly to door frame.
6. Battery isolation switch ‘ON’.
Lower Quarter Trim Panel Assembly -
Renew
(Roadster Only)
Removal
1. Remove Wind deflector (see Workshop Manual procedure 01.17.DA Wind Deflector - Renew).
2. Remove Panel centre (see Workshop Manual procedure
01.05.FS/01.05.FR Panel Assembly - Centre - Rear
Bulkhead - RH/LH - Renew).
3. Remove Speaker grille (see Workshop Manual procedure 01.05.CN/01.05.CP Grille - Speaker Rear
Quarter - RH/LH - Renew).
Figure 2
Repair Operation Time (ROT)
Repair Operation Time (ROT)
Repair Operation Time (ROT)

Seating (01.10)
Body System (01.00)
Issue 4, November 2008 Workshop Manual 1-7-1
Body System (01.00)
Seating (01.10)
Description
The front seats are installed with the following features:
• Integral side airbags
•Head restraints
• Safety belt reel pretensioner
• Electrically adjustable seat positioning and lumbar support
• Heated seat (optional)
Heated Seats
The heated seat system comprises:
• Heated seat switches
• Backrest heater element
• Cushion heater element and thermostat
The heated seat function permits the electrical heating of the
seat back and cushion on the driver and front passenger
seats. The heating system of each seat is selected by separate
switches located on the inside of each seat base.
Once the heated seat function has been activated, it will
operate until one of the following conditions have been
satisfied:
• A fixed period of time has expired (10 minutes)
• If the engine is not running and the ignition key is removed
• A malfunction is detected by the heated seat module
Confirmation that the heated seat function is active is
indicated by the illumination of an amber light on the
switch.
Specifications Maintenance
RH/LH Front Seat - Remove and Install
Remove
1. Power seat fully forward.
2. Remove bolts (x2), securing rear of seat to seat rails.
3. Power seat fully rearwards.
4. Disconnect vehicle battery.
5. Remove bolt securing se
at belt to seat frame.
6. Remove bolts (x2), securing front of seat to seat rails.
7. Tip the seat forwards and disconnect multiplugs (x4).
8. Protect sill plate and trim prior to seat removal.
9. With assistance, remove seat assembly.
Install
1. With assistance, Install seat in the vehicle.
2. Position seat belt to seat frame, install and torque tighten bolt.
3. Tip the seat forwards and connect multiplugs (x4).
4. Position seat onto seat rails.
5. Remove sill plate protection.
6. Connect vehicle battery.
7. Install front bolts (x2. Power seat forward and install rear bolts (x2). Torque tighten bolts (x4).
Front Seat Squab Cover Assembly (Each,
Pre-08MY) - Remove and Install
Remove
1. Remove seat (see Workshop Manual procedure 01.10.AB Seat Assembly - Front - LH - Remove for
Access and Refit).
Torque Figures
DescriptionNm
Seat mountings 20-25
Seatbelt 15-20
Repair Operation Time (ROT)
Repair Operation Time (ROT)

Glass, Frame and Mechanism (01.11)
Body System (01.00)
May 2007 Workshop Manual 1-8-3
3. Remove clamping bolts (x2) (see Figure 2).
4. Hold glass firmly and lift out of door, place on protective material in a safe place (see Figure 3).Installation
1. Install door glass with front edge into the channel, and position in clamps, install clamping bolts (x2) and lightly
tighten.
2. With power on, raise glass fully up and adjust position, drop glass fully down and readjust, when aligned raise
to access clamping bolts and tighten bolts to
recommended torque. Repeat until aligned.
3. Install door trimboard assembly (see Workshop Manual procedure 01.05.CB Trimbo ard Assembly - Door -
Remove for Access and Refit).
4. Install door trimboard assembly (see Workshop Manual procedure 01.05.CB Trimbo ard Assembly - Door -
Remove for Access and Refit).
Door Glass - Adjust/Reset
1. Open door.
2. Remove interior door handle securing bolts (x2).
3. Remove inner handle trim and disconnect door latch inner cable and remove secu ring bolts for the outer
cable.
4. Remove access plugs (x2), door trimboard.
5. Set glass to position to access clamping bolts (x2) through apertures in the trim panel.
6. Slightly loosen clampbolts (x2), raise glass and align, lower glass and check alignment. Raise and lower until
correct alignment is achieved.
7. Position glass for access to clamp bolts and tighten bolts.
8. Reset upper glass limit.
9. Reset lower glass limit.
Installation
1. Reconnect door latch inner and outer cable, refit inner handle trim.
2. Install door handle.
3. Reset lower glass limit.
4. Install plugs (x2), door trimboard.
Front Windshield - Renew
1. Open bonnet.
Figure 2
WAR NI N G
PUT ON PROTECTIVE GLOVES AND EYE
PROTECTION WHEN YOU HOLD THE GLASS COMPONENTS.
THE GLASS CAN BREAK EASILY AND CAUSE INJURY.
Figure 3






WA R N I N G
PUT ON PROTECTIVE GLOVES AND EYE
PROTECTION WHEN YO U HOLD THE GLASS
COMPONENTS.
THE GLASS CAN BREAK EASILY AND CAUSE INJURY.
Repair Operation Time (ROT)
Repair Operation Time (ROT)

Glass, Frame and Mechanism (01.11)
Body System (01.00)1-8-4 Workshop Manual May 2007
2. Remove wiper arm drivers side (see Workshop Manual procedure 01.16.AD Arm Asse mbly - Wiper - Driver -
Renew).
3. Remove wiper arm passengers side (see Workshop Manual procedure 01.16.AE Arm Assembly - Wiper -
Passenger - Renew).
4. Remove plate and disconnect multiplug (x1) windshield (see Figure 1).
5. Close bonnet.
6. Remove interior mirror (see Workshop Manual procedure 01.08.FA Mirror Assembly - Rear Dipping -
Renew).
7. Protect external body work and internal trim adjacent to glass.
8. Place suitable covers over trim and bodywork.
9. Make hole in sealer and assemble cutting knife. 10. Cut out windshield and
remove (see Figure 2).
11. Remove sealer from body and original screen if refitting.
12. Clean and polish windshield.
13. Apply etch primer around windshield aperture.
14. Assemble applicator.
15. Attach suction handles to windshield.
16. Apply sealer to glass.
17. With assistance, lift windshield into place and align in aperture. Lightly press glass to sealer.
18. Remove suction handles from windshield.
19. Remove all protective covers and tape.
20. Check screen for leaks.
21. Connect multiplug (x1) to windshield and install plate.
22. Install wiper arm passengers side (see Workshop Manual
procedure 01.16.AE Arm Assembly - Wiper - Passenger
- Renew).
23. Install wiper arm drivers side (see Workshop Manual procedure 01.16.AD Arm Assembly - Wiper - Driver -
Renew).
24. Install interior mirror (see Workshop Manual procedure 01.08.FA Mirror Assembly - Rear Dipping - Renew).
Rear Windshield - Renew
1. Remove tailgate trim (see Workshop Manual procedure
01.05.EF Trim - Tailgate Lid Assembly - Renew).
Figure 1
WAR NI NG
PUT ON PROTECTIVE GLOVES AND EYE
PROTECTION WHEN YO U HOLD THE GLASS
COMPONENTS.
THE GLASS CAN BREAK EASILY AND CAUSE INJURY.
X



Figure 2
WAR NI NG
PUT ON PROTECTIVE GLOVES AND EYE
PROTECTION WHEN YOU HOLD THE GLASS COMPONENTS.
THE GLASS CAN BREAK EASILY AND CAUSE INJURY.
Repair Operation Time (ROT)
ItemCode
Rear Windshield-Renew 01.11.BE