AUDI A6 1997 C5 / 2.G 01E Transmission Housing Service Workshop Manual

AUDI A6 1997 C5 / 2.G 01E Transmission Housing Service Workshop Manual https://www.carmanualsonline.info/img/6/1310/w960_1310-0.png AUDI A6 1997 C5 / 2.G 01E Transmission Housing Service Workshop Manual

Page 1 of 21

AUDI A6 1997 C5 / 2.G 01E Transmission Housing Service Workshop Manual 34-127
 
     
Transmission housing, 
servicing 
     
Special tools, testers and auxiliary items 
required:   
     
Multi-purpose tool 771/1 with attachment 
771/15 
     Mandrel 2062 
     Press to

Page 2 of 21

AUDI A6 1997 C5 / 2.G 01E Transmission Housing Service Workshop Manual      
Internal puller 14.5-18.5 mm e.g. Kukko 21/2
     Internal puller 30-37 mm e.g. Kukko 21/5
     Depth gauge 
     Assembly sleeve, Part No. 01E 311 120
Pa
ge 2 of 21 Transmission housin
g, servi

Page 3 of 21

AUDI A6 1997 C5 / 2.G 01E Transmission Housing Service Workshop Manual 34-128
 
  
Note: 
 
Refer to general repair instructions   Page 00
-
11
 . 
 Adjustments are required when replacing 
components marked 1)   Page 39
-37
 , 
adjustment overview. 
1 - 
Seal 
For drive

Page 4 of 21

AUDI A6 1997 C5 / 2.G 01E Transmission Housing Service Workshop Manual 34-129
 
  
4 - 
Shim "S1" 
Note thicknessAdjustment overview   Page 39
-37
5 - 
Outer race for large tapered roller bearing 
1) For differentialDriving out and driving in   Page 39
-32
6 - 
Outer rac

Page 5 of 21

AUDI A6 1997 C5 / 2.G 01E Transmission Housing Service Workshop Manual 34-130
 
  
8 - 
Seal 
For input shaftPrying out   Fig. 3Driving in   Fig. 5Always replace when removing input shaftReplacing when transmission is not 
disassembled  Fig. 4
 and   Fig. 5
 
9 - 
Oil dr

Page 6 of 21

AUDI A6 1997 C5 / 2.G 01E Transmission Housing Service Workshop Manual 34-131
 
  
12 - 
Circlip 
Installation position: eyes facing up
13 - 
Switch for back-up lights, 20 Nm 
14 - 
O-ring For cover for selector shaftAlways replace
15 - 
Cover for selector shaft Removing

Page 7 of 21

AUDI A6 1997 C5 / 2.G 01E Transmission Housing Service Workshop Manual 34-132
 
  
18 - 
Circlip 
Removing  Fig. 16
19 - 
Shim "S3" 
Note thicknessAdjustment overview   Page 39
-37
20 - 
Needle bearing 
For input shaftPulling out   Fig. 13Driving in   Fig. 14Measuring in

Page 8 of 21

AUDI A6 1997 C5 / 2.G 01E Transmission Housing Service Workshop Manual 34-133
 
  
22 - 
Breather 
Clip cap onFor transmission with sleeve insertion 
depth of sleeve   Fig. 11
 
For transmission with with additional 
breather hose   Fig. 12
 
23 - 
Trunnion bolt, 40 Nm

Page 9 of 21

AUDI A6 1997 C5 / 2.G 01E Transmission Housing Service Workshop Manual 34-134
 
  
26 - 
Magnet 
CleanWhen replacing transmission housing drive 
in with e.g. press tool VW 408 A 
27 - 
Sender for speedometer -G22- Replacing  Page 39
-4
28 - 
O-ring 
Always replace
29 -

Page 10 of 21

AUDI A6 1997 C5 / 2.G 01E Transmission Housing Service Workshop Manual 34-135
 
    
Note:  Fig. 1  Pulling out seal for drive flange
Illustrated, removing oil seal on right-hand side.Procedure for removing oil seal on left and right-hand sides is 
identical. 
    
Note:
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