CHEVROLET AVEO 2002 Service Repair Manual

Fig. 169: DT 46455 & DT 46458
Courtesy of GENERAL MOTORS CORP.
58. Using the DT 46455 (1) and DT 46458 (2), remove the 2 snap rings, 2nd brake piston, and 2nd brake
piston return sprin
g. See Special Tools.
NOTE: Refer to Compressed Air Should Not Exceed 98 kPa (14 psi) Notice .

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2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Fig. 170: Applying Compressed Air To 2nd Brake To Remove 2nd Brake Piston From The 2nd
Brake Clutch Cylinder
Courtesy of GENERAL MOTORS CORP.
NOTE: Refer to Compressed Air Should Not Exceed 98 kPa (14 psi) Notice .
IMPORTANT:
Air pressure may cause the pistons to jump out. When removing the
piston, hold it in place with your hand using a waste cloth.
Take care not to splash ATF when air-blowing.

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59. Apply 392 kPa (57 psi) of compressed air to the 2nd brake to remove the 2nd brake piston from the 2nd
brake clutch cylinder.
Fig. 171: O
-Rings & 2nd Brake Piston
Courtesy of GENERAL MOTORS CORP.
60. Remove the 2 O-rin
gs (1) from the 2nd brake piston.

2006 Chevrolet Aveo
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Fig. 172: Plates, Discs & Flange
Courtesy of GENERAL MOTORS CORP.
61. Remove the 2 plates, 2 discs, and flange.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Fig. 173: No. 2 One Way Clutch & Planetary Gear
Courtesy of GENERAL MOTORS CORP.
62. Remove the No. 2 1-way clutch and planetary gear from the transaxle case.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Fig. 174: No. 2 One Way Clutch, Planetary Gear & Remove Anti-Rattle Clip
Courtesy of GENERAL MOTORS CORP.
63. Remove the No. 2 1-wa
y clutch from the planetary gear and remove the anti-rattle clip.

2006 Chevrolet Aveo
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Fig. 175: Counter Drive Gear & Parking Lock Pawl
Courtesy of GENERAL MOTORS CORP.
64. Fix the counter drive
gear with the parking lock pawl.

2006 Chevrolet Aveo
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Fig. 176: Removing Planetary Ring Gear Nut Using DT 46472
Courtesy of GENERAL MOTORS CORP.
65. Remove the planetary ring gear nut using planetary ring gear nut removal/installation socket DT 46472
(1). See Special Tools
.
NOTE: Do not chisel and remove the planetary ring gear nut staking before
removing the nut. Damage to the planetary ring gear could result if force is
applied. Remove the nut without unstaking the planetary ring gear. If force
is used to unstake the planetary ring gear nut, damage the bearing could
result.

2006 Chevrolet Aveo
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Fig. 177: Bolts & Parking Lock Pawl Bracket
Courtesy of GENERAL MOTORS CORP.
66. Remove the 2 bolts and parking lock pawl bracket.

2006 Chevrolet Aveo
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Fig. 178: Parking Lock Pawl, Shaft & Torsion Spring
Courtesy of GENERAL MOTORS CORP.
67. Remove the parkin
g lock pawl shaft, torsion spring and parking lock pawl.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Thursday, July 16, 2009 1:17:23 PMPage 191 © 2005 Mitchell Repair Information Company, LLC.