CHEVROLET AVEO 2002 Service Repair Manual
AVEO 2002
CHEVROLET
CHEVROLET
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CHEVROLET AVEO 2002 Service Repair Manual
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Page 2751 of 5127
Fig. 190: O-Rings & 1st & Reverse Brake Piston
Courtesy of GENERAL MOTORS CORP.
80. Remove the 2 O-rin
gs (1) from the 1st and reverse brake piston.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Thursday, July 16, 2009 1:17:23 PMPage 202 © 2005 Mitchell Repair Information Company, LLC.
Page 2752 of 5127
Fig. 191: No. 1 Transaxle Case Plate & Bolt
Courtesy of GENERAL MOTORS CORP.
81. Remove the bolt and No. 1 transaxle case plate from the transaxle case.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Thursday, July 16, 2009 1:17:23 PMPage 203 © 2005 Mitchell Repair Information Company, LLC.
Page 2753 of 5127
Fig. 192: Counter Driven Gear Outer Tapered Roller Bearing Race & Shim
Courtesy of GENERAL MOTORS CORP.
82. Using a suitable puller, remove the counter driven gear outer tapered roller bearing race and shim from
the transaxle case.
83. Usin
g a driver, remove the oil seal from the transaxle case.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Thursday, July 16, 2009 1:17:23 PMPage 204 © 2005 Mitchell Repair Information Company, LLC.
Page 2754 of 5127
Fig. 193: Removing Transaxle Case Side Bearing Outer Race & Shim Using DT 46463 & DT 46465
Courtesy of GENERAL MOTORS CORP.
84. Using the DT 46463 (2) and DT 46465 (1), remove the transaxle case side bearing outer race and shim.
See Special Tools
.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:23 PMPage 205 © 2005 Mitchell Repair Information Company, LLC.
Page 2755 of 5127
Fig. 194: Oil Reservoir Lock Plate
Courtesy of GENERAL MOTORS CORP.
85. Remove the 3 bolts and oil reservoir lock plate from the transaxle housing.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:23 PMPage 206 © 2005 Mitchell Repair Information Company, LLC.
Page 2756 of 5127
Fig. 195: No. 1 Transaxle Apply Pipe Clamp
Courtesy of GENERAL MOTORS CORP.
86. Remove the bolt and No. 1 transaxle apply pipe clamp from the transaxle housing.
87. Remove the transaxle lube appl
y pipe and differential gear lube apply pipe from the transaxle housing.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:23 PMPage 207 © 2005 Mitchell Repair Information Company, LLC.
Page 2757 of 5127
Fig. 196: Oil Seal & Transaxle Housing
Courtesy of GENERAL MOTORS CORP.
88. Using a suitable puller, remove the counter driven gear outer tapered roller bearing race from the
transaxle housing.
89. Usin
g a driver, remove the oil seal from the transaxle housing.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:23 PMPage 208 © 2005 Mitchell Repair Information Company, LLC.
Page 2758 of 5127
Fig. 197: Removing Side Bearing Outer Race & Transaxle Housing Using A Puller
Courtesy of GENERAL MOTORS CORP.
90. Usin
g a suitable puller, remove the side bearing outer race from the transaxle housing.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:23 PMPage 209 © 2005 Mitchell Repair Information Company, LLC.
Page 2759 of 5127
Fig. 198: Removing Snap Ring Using A Driver, DT 46451 & DT46454
Courtesy of GENERAL MOTORS CORP.
91. Usin
g the DT 46451 (1), DT 46454 (2) and a driver, remove the snap ring. See Special Tools.
CAUTION: Use extreme care when removing snap rings. Always wear adequate
eye protection in order to avoid personal injury.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:23 PMPage 210 © 2005 Mitchell Repair Information Company, LLC.
Page 2760 of 5127
Fig. 199: O/D Brake Return Spring
Courtesy of GENERAL MOTORS CORP.
92. Remove the O/D brake return sprin
g.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:23 PMPage 211 © 2005 Mitchell Repair Information Company, LLC.
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