CHEVROLET AVEO 2002 Service Repair Manual

Fig. 309: Screw Plug & Transaxle Case
Courtesy of GENERAL MOTORS CORP.
130. Coat the new O-ring with ATF and install the O-ring to the screw plug.
131. Install the screw plug to the transaxle case.
Tighten: Tighten the bolts to 7.4 N.m (65 lb in).

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Fig. 310: Unions & Transaxle Case
Courtesy of GENERAL MOTORS CORP.
132. Coat 2 new O-rings with ATF and install the O-rings to the unions.
133. Install the 2 unions to the transaxle case.
Tighten: Ti
ghten the unions to 25 N.m (18 lb ft).

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Fig. 311: PNP Switch & Manual Valve Lever Shaft
Courtesy of GENERAL MOTORS CORP.
134. Install the PNP switch to the manual valve lever shaft and temporarily install the 2 adjusting bolts.
135. Install a new lock washer and nuts.
Tighten: Tighten the nuts to 12 N.m (106 lb in).

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Fig. 312: Control Lever
Courtesy of GENERAL MOTORS CORP.
136. Temporaril
y install the control lever.

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Fig. 313: Turning PNP Switch Lever
Courtesy of GENERAL MOTORS CORP.
137. Turn the lever counterclockwise until the lever stops, then turn clockwise 2 notches.
138. Remove the control lever.

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Fig. 314: Aligning Groove With Neutral Basic Line
Courtesy of GENERAL MOTORS CORP.
139. Align the groove with the neutral basic line. Tighten 2 bolts.
Tighten: Tighten the bolts to 5.4 N.m (48 lb in).

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Fig. 315: Staking The Nut With Lock Washer Using A Screwdriver
Courtesy of GENERAL MOTORS CORP.
140. Usin
g a screwdriver, stake the nut with the lock washer.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Fig. 316: PNP Switch Control Lever, Washer & Nut
Courtesy of GENERAL MOTORS CORP.
141. Install the control lever, the washer and the nut.
Tighten: Tighten the nut to 12 N.m (106 lb in).

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Fig. 317: Torque Converter & Transaxle
Courtesy of GENERAL MOTORS CORP.
142. Install the torque converter (2) to the transaxle.
143. Measure the installation depth of the torque converter.
Specification: The standard value is 11.1 mm (0.44 in).
144. If the measured value is beyond the standard value, readjust the torque converter within the specified

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value.
OIL PUMP DISASSEMBLE
Fig. 318: Turning Drive Gear With 2 Screwdrivers

Courtesy of GENERAL MOTORS CORP.
1. Turn the drive
gear with 2 screwdrivers and make sure it rotates smoothly.
NOTE: Use extreme care when working around oil seals. Damage to the lip of a
seal will cause oil leaks.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Thursday, July 16, 2009 1:17:28 PMPage 331 © 2005 Mitchell Repair Information Company, LLC.