CHEVROLET AVEO 2002 Service Repair Manual

Fig. 398: Removing Tapered Roller Bearing & Transaxle Housing Side Using A Puller
Courtesy of GENERAL MOTORS CORP.
4. Usin
g a suitable puller, remove the tapered roller bearing of transaxle housing side.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Thursday, July 16, 2009 1:17:31 PMPage 412 © 2005 Mitchell Repair Information Company, LLC.

Fig. 399: Removing Tapered Roller Bearing & Transaxle Case Side Using A Puller
Courtesy of GENERAL MOTORS CORP.
5. Usin
g a suitable puller, remove the tapered roller bearing of transaxle case side.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Thursday, July 16, 2009 1:17:31 PMPage 413 © 2005 Mitchell Repair Information Company, LLC.

Fig. 400: Driving Pin From Ring Gear Side Using A Pin Punch & Hammer
Courtesy of GENERAL MOTORS CORP.
6. Usin
g a pin punch and hammer, drive out the pin from the ring gear side.

2006 Chevrolet Aveo
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Fig. 401: Differential Pinion Shaft
Courtesy of GENERAL MOTORS CORP.
7. Remove the differential pinion shaft from the case.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Fig. 402: Differential Side Gears, 2 Differential Pinion Thrust Washers, And 2 Differential Side
Gear Thrust Washers
Courtesy of GENERAL MOTORS CORP.
8. Remove the 2 differential pinion gears, 2 differential side gears, 2 differential pinion thrust washers, and
2 differential side gear thrust washers.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Fig. 403: Oil Seal & Transaxle Housing
Courtesy of GENERAL MOTORS CORP.
9. Usin
g a driver, remove the oil seal from the transaxle housing.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Fig. 404: Removing Side Bearing Outer Race & Transaxle Housing Using A Puller
Courtesy of GENERAL MOTORS CORP.
10. Usin
g a suitable puller, remove the side bearing outer race of transaxle housing.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Thursday, July 16, 2009 1:17:31 PMPage 418 © 2005 Mitchell Repair Information Company, LLC.

Fig. 405: Counter Driven Gear Outer Tapered Roller Bearing Race & Shim
Courtesy of GENERAL MOTORS CORP.
11. Usin
g a driver, remove the oil seal of transaxle case.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Thursday, July 16, 2009 1:17:31 PMPage 419 © 2005 Mitchell Repair Information Company, LLC.

Fig. 406: Removing Transaxle Case Side Bearing Outer Race & Shim Using DT 46463 & DT 46465
Courtesy of GENERAL MOTORS CORP.
12. Using the DT 46463 (2) and the DT 46465 (1), remove the transaxle case side bearing outer race and
shim. See Special Tools
.
DIFFERENTIAL ASSEMBLY ASSEMBLE
Tools Required
DT 46462 (DW240-140) Transaxle Case Side Bearing Outer Race Adapter. See Special Tools.
DT 46465 (DW240-170) Adapter Handle. See Special Tools.
DT 46461 (DW240-130) Differential Preload Adapter. See Special Tools.
DT 46471 (DW260-031-01) Transaxle Housing Oil Seal Installer. See Special Tools.
DT 47521 (DW260-031-02) Transaxle Case Oil Seal Installer. See Special Tools.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Thursday, July 16, 2009 1:17:31 PMPage 420 © 2005 Mitchell Repair Information Company, LLC.

Fig. 407: Installing Side Bearing Outer Race & Transaxle Housing Using DT 46462 & DT 46465
Courtesy of GENERAL MOTORS CORP.
1. Using the DT 46462 (2) and the DT 46465 (1), install a new side bearing outer race into the transaxle
housing. See Special Tools
.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Thursday, July 16, 2009 1:17:31 PMPage 421 © 2005 Mitchell Repair Information Company, LLC.