CHEVROLET AVEO 2002 Service Repair Manual

Fig. 30: View of Screws and Cupholder From Instrument Panel
Courtesy of GENERAL MOTORS CORP.
1. Remove the instrument panel. Refer to Instrument Cluster Lamp Replacement
.
2. Remove the screws and the cupholder from the instrument panel.
Installation Procedure

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:03 PMPage 58 © 2005 Mitchell Repair Information Company, LLC.

Fig. 31: View of Screws and Cupholder From Instrument Panel
Courtesy of GENERAL MOTORS CORP.
1. Install the cupholder with the screws.
Tighten: Tighten the cupholder screws to 2.5 N.m (22 lb in).
2. Install the instrument panel. Refer to Instrument Cluster Lamp Replacement
.
INSTRUMENT PANEL (I/P) TRIM PANEL REPLACEMENT - LOWER
Removal Procedure
NOTE: Refer to Fastener Notice in Cautions and Notices.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:03 PMPage 59 © 2005 Mitchell Repair Information Company, LLC.

Fig. 32: View of Instrument Panel Center Lower with Flathead Screwdriver
Courtesy of GENERAL MOTORS CORP.
Remove the instrument panel center lower cover using a flathead screwdriver.
Installation Procedure

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:03 PMPage 60 © 2005 Mitchell Repair Information Company, LLC.

Fig. 33: View of Instrument Panel Center Lower with Flathead Screwdriver
Courtesy of GENERAL MOTORS CORP.
Install the instrument panel center lower cover.
INSTRUMENT PANEL (I/P) ASSEMBLY REPLACEMENT (NORTH AMERICA)
Removal Procedure

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:03 PMPage 61 © 2005 Mitchell Repair Information Company, LLC.

Fig. 34: View Of Steering Wheel Column (North America)
Courtesy of GENERAL MOTORS CORP.
1. Disconnect the negative battery cable.
2. Remove the driver's air bag module from the steering wheel, if equipped. Refer to Inflatable Restraint
Steering Wheel Module Replacement in SIR.
3. Remove the steering wheel from the steering column. Refer to Steering Wheel Replacement
in Steering
Wheel and Column.
4. Remove the steering column trim cover. Refer to Steering Column Replacement
in Steering Wheel and
Column.
CAUTION: Refer to Battery Disconnect Caution in Cautions and Notices.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:03 PMPage 62 © 2005 Mitchell Repair Information Company, LLC.

Fig. 35: View of Instrumental Panel Cluster Assembly
Courtesy of GENERAL MOTORS CORP.
5. Remove the signal lamp switch and the wiper switch. Refer to Multifunction, Turn Signal Switch
Replacement in Steering Wheel and Column and Wipers/Washer Switch Replacement in
Wiper/Washers.
6. Remove the windshield pillar garnish moldings. Refer to Garnish Molding Replacement
- Windshield
Pillar in Interior Trim.
7. Remove the instrument cluster assembly. Refer to Instrument Panel Cluster (IPC) Replacement
.
8. Remove the side cover.
9. Remove the instrument panel lower cover.
10. Remove the instrument panel center upper, lower cover.
11. Remove the cigar lighter and ashtray.
12. Remove the cupholder.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:03 PMPage 63 © 2005 Mitchell Repair Information Company, LLC.

Fig. 36: View of Instrument Panel For Audio System and A/C Controller
Courtesy of GENERAL MOTORS CORP.
13. Remove the A/C controller from the instrument. Refer to HVAC Control Assembly Replacement
in
HVAC Systems - Manual.
14. Remove the audio system from the instrument panel. Refer to Radio Replacement
in Entertainment.
15. Remove the digital clock.
16. Remove the glove box assembly from the instrument panel. Refer to Storage Compartment
Replacement - Instrument Panel (I/P) .
17. Remove the passenger's air bag module from the instrument panel, if equipped. Refer to Inflatable
Restraint Instrument Panel Module Replacement in SIR.
18. Disconnect the ALDL connector.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:03 PMPage 64 © 2005 Mitchell Repair Information Company, LLC.

Fig. 37: View of Instrument Panel and End Bolts
Courtesy of GENERAL MOTORS CORP.
19. Remove the instrument panel bolts behind the heating, ventilation, and air conditioning (HVAC) controls.
20. Remove the instrument panel bolts above the steering column.
21. Remove the instrument panel bolts from the ends of the instrument panel.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:03 PMPage 65 © 2005 Mitchell Repair Information Company, LLC.

Fig. 38: View of Instrumental Panel and End Screws
Courtesy of GENERAL MOTORS CORP.
22. Remove the instrument panel end screws.
23. Remove the tie-bar retaining bolts.
24. Remove the instrument panel from the vehicle.
Installation Procedure

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
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Friday, July 31, 2009 1:07:03 PMPage 66 © 2005 Mitchell Repair Information Company, LLC.

Fig. 39: View of Instrumental Panel and End Screws
Courtesy of GENERAL MOTORS CORP.
1. Install the instrument panel assembly with the bolts and screws.
Tighten: Tighten the instrument panel bolts to 20 N.m (15 lb ft).
2. Connect ALDL connector with the screws.
3. Install the passenger's air bag module to the instrument panel. Refer to Inflatable Restraint Instrument
Panel Module Replacement in SIR.
4. Install glove box assembly from the instrument panel. Refer to Storage Compartment Replacement
-
Instrument Panel (I/P)
.
NOTE: Refer to Fastener Notice in Cautions and Notices.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:03 PMPage 67 © 2005 Mitchell Repair Information Company, LLC.