CHEVROLET CAVALIER 2003 3.G Repair Manual

When Should an Air Bag In¯ate?
The driver's and right front passenger's frontal air bags
are designed to in¯ate in moderate to severe frontal
or near-frontal crashes. But they are designed to in¯ate
only if the impact speed is above the system's
designed ªthreshold level.º
If the front of your vehicle goes straight into a wall that
doesn't move or deform, the threshold level is about
9 to 14 mph (14 to 23 km/h). The threshold level
can vary, however, with speci®c vehicle design, so that
it can be somewhat above or below this range.
If your vehicle strikes something that will move or
deform, such as a parked car, the threshold level will be
higher. The driver's and right front passenger's frontal
air bags are not designed to in¯ate in rollovers, rear
impacts, or in many side impacts because in¯ation
would not help the occupant.
Your vehicle may or may not have a side impact air
bag. See
Air Bag Systems on page 1-49. Side impact air
bags are designed to in¯ate in moderate to severe
side crashes. A side impact air bag will in¯ate if
the crash severity is above the system's designed
ªthreshold level.º The threshold level can vary with
speci®c vehicle design. Side impact air bags are
not designed to in¯ate in frontal or near-frontal impacts,
rollovers or rear impacts, because in¯ation would not
help the occupant. A side impact air bag will only deploy
on the side of the vehicle that is struck.In any particular crash, no one can say whether an air
bag should have in¯ated simply because of the damage
to a vehicle or because of what the repair costs were.
For frontal air bags, in¯ation is determined by the angle
of the impact and how quickly the vehicle slows down
in frontal and near-frontal impacts. For side impact
air bags, in¯ation is determined by the location
and severity of the impact.
What Makes an Air Bag In¯ate?
In an impact of sufficient severity, the air bag sensing
system detects that the vehicle is in a crash. For
both frontal and side impact air bags, the sensing
system triggers a release of gas from the in¯ator, which
in¯ates the air bag. The in¯ator, the air bag and
related hardware are all part of the air bag modules.
Frontal air bag modules are located inside the steering
wheel and instrument panel. For vehicles with side
impact air bags, the air bag modules are located in the
seatback closest to the driver's and/or right front
passenger's door.
1-55

How Does an Air Bag Restrain?
In moderate to severe frontal or near frontal collisions,
even belted occupants can contact the steering wheel or
the instrument panel. In moderate to severe side
collisions, even belted occupants can contact the inside
of the vehicle. The air bag supplements the protection
provided by safety belts. Air bags distribute the force of
the impact more evenly over the occupant's upper
body, stopping the occupant more gradually. But the
frontal air bags would not help you in many types
of collisions, including rollovers, rear impacts, and many
side impacts, primarily because an occupant's motion
is not toward the air bag. Side impact air bags would not
help you in many types of collisions, including frontal
or near frontal collisions, rollovers, and rear impacts,
primarily because an occupant's motion is not toward
those air bags. Air bags should never be regarded
as anything more than a supplement to safety belts, and
then only in moderate to severe frontal or near-frontal
collisions for the driver's and right front passenger's
frontal air bags, and only in moderate to severe
side collisions for vehicles with a driver's and right front
passenger's side impact air bag.
What Will You See After an Air Bag
In¯ates?
After the air bag in¯ates, it quickly de¯ates, so quickly
that some people may not even realize the air bag
in¯ated. Some components of the air bag module will be
hot for a short time. These components include the
steering wheel hub for the driver's frontal air bag and the
instrument panel for the right front passenger's frontal
air bag. For vehicles with side impact air bags, the side
of the seatback closest to the driver's and/or right
front passenger's door will be hot. The parts of the bag
that come into contact with you may be warm, but
not too hot to touch. There will be some smoke and dust
coming from the vents in the de¯ated air bags. Air
bag in¯ation doesn't prevent the driver from seeing or
being able to steer the vehicle, nor does it stop
people from leaving the vehicle.
1-56

{CAUTION:
When an air bag in¯ates, there is dust in the
air. This dust could cause breathing problems
for people with a history of asthma or other
breathing trouble. To avoid this, everyone in
the vehicle should get out as soon as it is safe
to do so. If you have breathing problems but
can't get out of the vehicle after an air bag
in¯ates, then get fresh air by opening a
window or a door. If you experience breathing
problems following an air bag deployment, you
should seek medical attention.
In many crashes severe enough to in¯ate an air bag,
windshields are broken by vehicle deformation.
Additional windshield breakage may also occur from the
right front passenger air bag.
·Air bags are designed to in¯ate only once. After an
air bag in¯ates, you'll need some new parts for
your air bag system. If you don't get them, the air
bag system won't be there to help protect you
in another crash. A new system will include air bagmodules and possibly other parts. The service
manual for your vehicle covers the need to replace
other parts.
·Your vehicle is equipped with a crash sensing and
diagnostic module, which records information
about the air bag system. The module records
information about the readiness of the system, when
the system commands air bag in¯ation and
driver's safety belt usage at deployment.
·Let only quali®ed technicians work on your air bag
system. Improper service can mean that your air
bag system won't work properly. See your dealer for
service.
Notice:If you damage the covering for the driver's
or the right front passenger's air bag, or the air
bag covering on the driver's and right front
passenger's seatback, the bag may not work
properly. You may have to replace the air bag
module in the steering wheel, both the air bag
module and the instrument panel for the right front
passenger's air bag, or both the air bag module
and seatback for the driver's and right front
passenger's side impact air bag. Do not open or
break the air bag coverings.
1-57

Servicing Your Air Bag-Equipped
Vehicle
Air bags affect how your vehicle should be serviced.
There are air bag system parts in several places around
your vehicle. You don't want the system to in¯ate
while someone is working on your vehicle. Your dealer
and the service manual have information about
servicing your vehicle and the air bag system. To
purchase a service manual, see
Service Publications
Ordering Information on page 7-10.
{CAUTION:
For up to 10 minutes after the ignition key is
turned off and the battery is disconnected, an
air bag can still in¯ate during improper
service. You can be injured if you are close to
an air bag when it in¯ates. Avoid yellow
connectors. They are probably part of the air
bag system. Be sure to follow proper service
procedures, and make sure the person
performing work for you is quali®ed to do so.
Air bag systems do not need regular maintenance.
Restraint System Check
Checking Your Restraint Systems
Now and then, make sure the safety belt reminder light
and all your belts, buckles, latch plates, retractors
and anchorages are working properly. Look for any other
loose or damaged safety belt system parts. If you see
anything that might keep a safety belt system from doing
its job, have it repaired.
Torn or frayed safety belts may not protect you in a
crash. They can rip apart under impact forces. If a belt
is torn or frayed, get a new one right away.
Also look for any opened or broken air bag covers, and
have them repaired or replaced. (The air bag system
does not need regular maintenance.)
1-58

Replacing Restraint System Parts
After a Crash
{CAUTION:
A crash can damage the restraint systems in
your vehicle. A damaged restraint system may
not properly protect the person using it,
resulting in serious injury or even death in a
crash. To help make sure your restraint
systems are working properly after a crash,
have them inspected and any necessary
replacements made as soon as possible.If you've had a crash, do you need new or LATCH
system parts?
After a very minor collision, nothing may be necessary.
But if the belts were stretched, as they would be if
worn during a more severe crash, then you need new
parts.
If the LATCH system was being used during a more
severe crash, you may need new LATCH system parts.
If belts are cut or damaged, replace them. Collision
damage also may mean you will need to have LATCH
system, safety belt or seat parts repaired or replaced.
New parts and repairs may be necessary even if the belt
or LATCH system wasn't being used at the time of
the collision.
If an air bag in¯ates, you'll need to replace air bag
system parts. See
Air Bag Systems on page 1-49.
1-59

-NOTES
1-60

Keys...............................................................2-2
Remote Keyless Entry System.........................2-3
Remote Keyless Entry System Operation...........2-4
Doors and Locks.............................................2-7
Door Locks....................................................2-7
Power Door Locks..........................................2-8
Rear Door Security Locks................................2-9
Lockout Protection........................................2-10
Leaving Your Vehicle....................................2-10
Trunk..........................................................2-10
Windows........................................................2-13
Manual Windows..........................................2-14
Power Windows............................................2-14
Sun Visors...................................................2-14
Theft-Deterrent Systems..................................2-15
Content Theft-Deterrent.................................2-15
Passlock
ž....................................................2-16
Starting and Operating Your Vehicle................2-17
New Vehicle Break-In....................................2-17
Ignition Positions..........................................2-17
Starting Your Engine.....................................2-19
Engine Coolant Heater..................................2-21
Automatic Transaxle Operation.......................2-22Manual Transaxle Operation...........................2-25
Parking Brake..............................................2-26
Shifting Into Park (P)
(Automatic Transaxle)................................2-27
Shifting Out of Park (P)
(Automatic Transaxle)................................2-29
Parking Your Vehicle
(Manual Transaxle)....................................2-29
Parking Over Things That Burn.......................2-30
Engine Exhaust............................................2-30
Running Your Engine While You Are Parked. . . .2-31
Mirrors...........................................................2-32
Manual Rearview Mirror.................................2-32
Outside Remote Control Mirror.......................2-32
Outside Power Mirrors...................................2-32
Outside Convex Mirror...................................2-33
Outside Breakaway Mirror..............................2-33
OnStaržSystem.............................................2-34
Storage Areas................................................2-35
Cupholder(s)................................................2-35
Center Console Storage Area.........................2-35
Convenience Net..........................................2-36
Sunroof.........................................................2-36
Section 2 Features and Controls
2-1

Keys
{CAUTION:
Leaving children in a vehicle with the ignition
key is dangerous for many reasons. A child or
others could be badly injured or even killed.
They could operate the power windows or
other controls or even make the vehicle move.
Don't leave the keys in a vehicle with children.
2-2

One key is used for the
ignition, the doors and all
other locks.
When a new vehicle is delivered, the dealer removes
the key tag from the key and gives it to the ®rst owner.
Each tag has a code on it that tells your dealer or a
quali®ed locksmith how to make extra keys. Keep the
tag in a safe place. If you lose your key, you'll be able to
have a new one made easily using the tag.
If you need a new key, contact your dealer who can
obtain the correct key code. See
Roadside Assistance
Program on page 7-6for more information.
Notice:Your vehicle has a number of features that
can help prevent theft. You can have a lot of trouble
getting into your vehicle if you ever lock your keys
inside. You may even have to damage your vehicle to
get in. So be sure you have spare keys.If your vehicle is equipped with the OnStar
žsystem with
an active subscription and you lock your keys inside
the vehicle, OnStar
žmay be able to send a command to
unlock your vehicle. SeeOnStaržSystem on page 2-34for more information.
Remote Keyless Entry System
If equipped, the remote keyless entry system operates
on a radio frequency subject to Federal Communications
Commission (FCC) Rules and with Industry Canada.
This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
1. This device may not cause interference, and
2. This device must accept any interference received,
including interference that may cause undesired
operation of the device.
This device complies with RSS-210 of Industry Canada.
Operation is subject to the following two conditions:
1. This device may not cause interference, and
2. This device must accept any interference received,
including interference that may cause undesired
operation of the device.
Changes or modi®cations to this system by other than
an authorized service facility could void authorization to
use this equipment.
2-3

At times you may notice a decrease in range. This is
normal for any remote keyless entry system. If the
transmitter does not work or if you have to stand closer
to your vehicle for the transmitter to work, try this:
·Check the distance. You may be too far from your
vehicle. You may need to stand closer during
rainy or snowy weather.
·Check the location. Other vehicles or objects may
be blocking the signal. Take a few steps to the
left or right, hold the transmitter higher, and
try again.
·Check to determine if battery replacement or
resynchronization is necessary. See ªBattery
Replacementº and ªResynchronizationº under
ªRemote Keyless Entry System Operationº following
this section.
·If you are still having trouble, see your dealer or a
quali®ed technician for service.
Remote Keyless Entry System
Operation
If your vehicle has this feature, you can lock and unlock
your doors or unlock your trunk from about 3 feet
(1 m) up to 30 feet (9 m) away using the remote keyless
entry transmitter supplied with your vehicle.
In addition, the system illuminates the interior lamps for
a set period of time. Also, a content theft security
system can be activated to monitor and set a horn alarm
if the vehicle's door or trunk is opened without ®rst
unlocking the door or trunk with the remote keyless entry
transmitter.
The remote keyless entry system consists of a receiver,
which is located in the vehicle, and two hand held
transmitters.
2-4