flat tire CHEVROLET DYNASTY 1993 User Guide

EXTERIOR LAMP SWITCHES AND HEADLAMP ALIGNMENT INDEX
page page
Headlamp Adjustment Using Alignment Screen .... 3
Headlamp Alignment ....................... 3
Headlamp Alignment Preparation .............. 3 Headlamp Dimmer Switch
................... 3
Headlamp Switch .......................... 3
HEADLAMP SWITCH
Service procedures for the headlamp switch can be
found in Group 8E, Instrument Panel and Gauges. More
information can be found in Wiring Diagrams manual.
HEADLAMP DIMMER SWITCH
The headlamp dimmer switch is incorporated into
the turn signal switch. Proper procedures can be found
in Group 8J, Turn Signal and Flashers. More informa-
tion can be found in Group 8W, Wiring Diagrams.
HEADLAMP ALIGNMENT
Headlamps can be aligned using the screen method
provided in this section. Alignment Tool C4466-A or
equivalent can also be used. Refer to instructions
provided with the tool for proper procedures. The
preferred headlamp alignment setting is 0 for the
left/right adjustment and 0 for the up/down ad-
justment.
HEADLAMP ALIGNMENT PREPARATION
(1) Verify headlamp dimmer switch and high beam
indicator operation. (2) Inspect and correct damaged or defective compo-
nents that could interfere with proper headlamp align-
ment. (3) Verify proper tire inflation.
(4) Clean headlamp lenses.
(5) Verify that luggage area is not heavily loaded.
(6) Fuel tank should be FULL. Add 2.94 kg (6.5 lbs.)
of weight over the fuel tank for each estimated gallon of
missing fuel.
HEADLAMP ADJUSTMENT USING ALIGNMENT
SCREEN
ALIGNMENT SCREEN PREPARATION (FIG. 1 AND 2)
(1) Position vehicle on a level surface perpendicular
to a flat wall 7.62 meters (25 ft) away from front of
headlamp lens. (2) If necessary, tape a line on the floor 7.62 meters
(25 ft) away from and parallel to the wall.
(3) From the floor up 1.27 meters (5 ft), tape a line on
the wall at the centerline of the vehicle. Sight along the
centerline of the vehicle (from rear of vehicle forward) to
verify accuracy of the line placement.
(4) Rock vehicle side-to-side three times to allow
suspension to stabilize. (5) Jounce front suspension three times by pushing
downward on front bumper and releasing. (6) Measure the distance from the center of head-
lamp lens to the floor. Transfer measurement to the
alignment screen (with tape). Use this line for up/down
adjustment reference. (7) Measure distance from the centerline of the ve-
hicle to the center of each headlamp being aligned.
Transfer measurements to screen (with tape) to each
side of vehicle centerline. Use these lines for left/right
adjustment reference.
HEADLAMP ADJUSTMENT (FIG. 3, 4, 5, 6 OR 7)
A properly aimed low beam headlamp will project the
top edge of low beam hot spot on the alignment screen
from 50 mm (2 in.) above to 50 mm (2 in.) below the
headlamp centerline. The side-to-side left edge of low
beam hot spot should be from 50 mm (2 in.) left to
50mm (2 in.) right of headlamp centerline (Fig. 1). The
preferred headlamp alignment is 0 for the
up/down adjustment and 0 for the left/right ad-
justment. The high beams on a vehicle with aero
headlamps cannot be aligned. The high beam pattern
should be correct when the low beams are aligned
properly. To adjust headlamp alignment, rotate alignment
screws to achieve the specified low beam hot spot
pattern.
CAUTION: Do not cover an illuminated headlamp for
more then 15 seconds. Lamp will overheat and burn
or melt cover.
To adjust headlamps, rotate alignment screws to
achieve the specified high intensity pattern (Fig. 1 or
2).
FOG LAMP ALIGNMENT (FIG. 8)
Prepare an alignment screen. Refer to Alignment
Screen Preparation paragraph in this section. A prop-
erly aligned fog lamp will project a pattern on the
alignment screen 100 mm (4 in.) below the fog lamp
centerline and straight ahead.
Ä LAMPS 8L - 3

REMOVE ALL SHIMS BEFORE REASSEM-
BLING ENGINE ALTERNATIVE METHOD Ð With the weight of
the crankshaft being supported by a jack under the
counterweight adjacent to the bearing being checked. (3) Place a piece of Plastigage across the entire
width of the bearing shell in the cap approximately
6.35 mm (1/4 inch) off center and away from the oil
holes (Fig. 2). (In addition, suspect areas can be
checked by placing the Plastigage in the suspect area).
Torque the bearing cap bolts of the bearing being
checked to the proper specifications. (4) Remove the bearing cap and compare the width
of the flattened Plastigage (Fig. 3) with the metric scale
provided on the package. Locate the band closest to the
same width. This band shows the amount of clearance
in thousandths of a millimeter. Differences in readings
between the ends indicate the amount of taper present.
Record all readings taken. Refer to Engine Specifica-
tions. Plastic-Gage generally is accompanied by
two scales. One scale is in inches, the other is a
metric scale. (5) Plastigage is available in a variety of clearance
ranges. The 0.025-0.076mm (.001-.003 inch) is usually
the most appropriate for checking engine bearing
proper specifications.
CONNECTING ROD BEARING CLEARANCE
Engine crankshaft bearing clearances can be deter-
mined by use of Plastigage or equivalent. The following
is the recommended procedure for the use of Plasti-
gage: (1) Rotate the crankshaft until the connecting rod to
be checked is at the bottom of its stroke. (2) Remove oil film from surface to be checked.
Plastigage is soluble in oil. (3) Place a piece of Plastigage across the entire
width of the bearing shell in the bearing cap approxi-
mately 6.35 mm (1/4 inch.) off center and away from
the oil hole (Fig. 2). In addition, suspect areas can be
checked by placing plastigage in the suspect area. (4) Before assembling the rod cap with Plastigage in
place, the crankshaft must be rotated until the con-
necting being checked starts moving toward the top of
the engine. Only then should the cap be assembled and
torqued to specifications. Do not rotate the crank-
shaft while assembling the cap or the Plastigage
may be smeared, giving inaccurate results. (5) Remove the bearing cap and compare the width
of the flattened Plastigage (Fig. 3) with the metric
scale provided on the package. Locate the band closest
to the same width. This band shows the amount
of clearance in thousandths of a millimeter. Differences
in readings between the ends indicate the amount
of taper present. Record all readings taken.
Refer to Engine Specifications. Plastigage generally is accompanied by two scales. One scale is in
inches, the other is a metric scale. (6) Plastigage is available in a variety of clearance
ranges. The 0.025-0.076mm (.001-.003 inch) is usually
the most appropriate for checking engine bearing
proper specifications.
LASH ADJUSTER (TAPPET) NOISE DIAGNOSIS
A tappet-like noise may be produced from several
items. Check the following items. (1) Engine oil level too high or too low. This may
cause aerated oil to enter the adjusters and cause them
to be spongy. (2) Insufficient running time after rebuilding cylin-
der head. Low speed running up to 1 hour may be
required. During this time, turn engine off and let set for a few
minutes before restarting. Repeat this several times
after engine has reached normal operating tempera-
ture. (3) Low oil pressure.
(4) The oil restrictor pressed into the vertical oil
passage to the cylinder head of Balance Shaft Engines
Only is plugged with debris. (5) Air ingested into oil due to broken or cracked oil
pump pick up. (6) Worn valve guides.
(7) Rocker arm ears contacting valve spring retainer
(2.2/2.5L engines). (8) Rocker arm loose, adjuster or tappet stuck or at
maximum extension and still leaves lash in the system. (9) Faulty lash adjuster or tappet.(a) Check for sponginess while still installed in
engine. Depress part of rocker arm just over adjuster
or pushrod . Normal adjusters should feel very firm.
Spongy adjusters can be depressed to the bottomed
position easily. (b) Remove suspected lash adjuster or tappet, pry
off retainer cap or snap ring and disassemble. Do
not reuse retainer caps . Do not interchange parts
and make sure that care and cleanliness is exercised
in the handling of parts. (c) Clean out dirt and varnish with solvent.
(d) Reassemble with engine oil.
(e) Check for sponginess.
(f) If still spongy, replace with new adjuster.
REPAIR OF DAMAGED OR WORN THREADS
Damaged or worn threads (including aluminum head
spark plug threads) can be repaired. Essentially, this
repair consists of drilling out worn or damaged
threads, tapping the hole with a special Heli-Coil (or
equivalent) Tap, and installing an insert into the
tapped hole. This brings the hole back to its original
thread size.
9 - 4 ENGINE Ä

(13) Disconnect articulated exhaust pipe joint from
turbocharger housing. (14) Remove turbocharger coolant inlet line assem-
bly from engine (Fig. 11). (15) Lift turbocharger off manifold mounting studs
and lower assembly down and out of vehicle.
EXHAUST MANIFOLD
REMOVAL
Remove 9 exhaust manifold retaining fasteners and
remove exhaust manifold (Fig. 14).
CLEANING AND INSPECTION
(1) Discard gasket and clean all gasket surfaces of
manifolds and cylinder head. (2) Test manifold gasket surfaces for flatness with
straight edge. Surface must be flat within 0.15 mm
per 300 mm (.006 in. per foot) of manifold length. (3) Inspect manifolds for cracks or distortion. Re-
place manifold if necessary.
EXHAUST MANIFOLD
INSTALLATION
(1) Install new manifold gasket. DO NOT APPLY
SEALER . (2) Set exhaust manifold in place. Tighten retain-
ing nuts and bolt, starting at center and progressing
outward in both directions to 23 N Im (200 in. lbs.)
torque. Repeat this procedure until all fasteners are
at specified torque (Fig. 14).
TURBOCHARGER
INSTALLATION
(1) Position turbocharger on exhaust manifold. Ap-
ply antiseize compound to threads and install the
lower (passenger side) retaining nut (Fig. 12).
Tighten nut to 54 N Im (40 ft. lbs.) torque.
(2) Apply thread sealant to lower (inlet) coolant
line fitting and install fitting into turbocharger hous-
ing (Fig. 11). (3) Install lower coolant line assembly to engine
(Fig. 11). (4) Install oil drain back tube and fitting (with
new gasket) to turbocharger housing (Fig. 13). (5) Install turbocharger to block support bracket
and install screws finger tight (Fig. 13). Tighten
block screw FIRST to 54 N Im (40 ft. lbs.) torque,
then tighten screw to turbocharger housing to 27
N Im (20 ft. lbs.) torque.
(6) Reposition exhaust pipe. Tighten articulated
joint shoulder bolts to 28 N Im (250 in. lbs.) torque.
(7) See Suspension, Group 2, and install right
driveshaft and wheel and tire assembly. Install air
deflector on crossmember. (8) From Above: Install three turbocharger to
manifold retaining nuts. Tighten to 54 N Im (40 ft.
lbs.) torque (Fig. 12). (9) Reconnect Heated Oxygen sensor electrical con-
nection and vacuum lines. (10) Attach oil feed line to turbocharger bearing
housing. Tighten fitting to 14 N Im (125 in. lbs.)
torque (Fig. 12). (11) Install coolant line and tighten fittings to 41
N Im (30 ft. lbs.) torque (Fig. 11).
(12) Install air cleaner support (Fig. 1).
(13) Align front engine mount in crossmember
bracket. Install through bolt and tighten to 54 N Im
(40 ft. lbs.) torque. (14) Install air cleaner assembly (Fig. 1).
(15) Fill cooling system. Refer to Cooling System,
Group 7 for procedure.
INTAKE/EXHAUST MANIFOLD SERVICEÐ3.0L
ENGINE
The intake system has a large air intake plenum of
aluminum alloy and a cross type intake manifold
(Fig. 2).
Fig. 13 Oil Return Tube and Support Bracket
Fig. 14 Exhaust ManifoldÐTurbo III Engine
Ä EXHAUST SYSTEM AND INTAKE MANIFOLD 11 - 13

Remove or install starter. Remove or install lower
bell housing bolts. Carefully work transaxle and torque converter as-
sembly rearward off engine block dowels and disen- gage converter hub from end of crankshaft.
Attach a
small ``C'' clamp to edge of bell housing. This will
hold torque converter in place during transaxle
removal. Lower transaxle and remove assembly from
under the vehicle. When installing transaxle, reverse the above proce-
dure. If torque converter was removed from transaxle be
sure to align pump inner gear pilot flats with torque
converter impeller hub flats. Adjust gearshift and throttle cables.
Refill transaxle with MOPAR tATF PLUS (Auto-
matic Transmission Fluid) Type 7176.
DISASSEMBLY SUBASSEMBLY REMOVAL
Prior to removing any transaxle subassemblies,
plug all openings and thoroughly clean exterior of
the unit, preferably by steam. Cleanliness through
entire disassembly and assembly cannot be overem-
phasized. When disassembling, each part should be
Fig. 7 Remove or Install Engine Mount Bracket from Front Crossmember
Fig. 8 Remove or Install Front Mount InsulatorThrough-Bolt and Bell Housing Bolts
Fig. 9 Positioning Transmission Jack
Fig. 10 Remove or Install Left Engine Mount
Fig. 11 Remove or Install Left Engine Mount from Engine
21 - 50 TRANSAXLE Ä

WHEELSÐTIRES
CONTENTS
page page
SPECIFICATIONS ........................ 8
TIRE SERVICE PROCEDURES .............. 1 WHEELS SERVICE PROCEDURES
........... 6
TIRE SERVICE PROCEDURES INDEX
page page
Cleaning of Tires .......................... 1
General Information ........................ 1
Pressure Gauges ......................... 2
Radial-Ply Tires ........................... 1
Repairing Leaks .......................... 3
Rotation ................................ 3 Spare TireÐCompact
...................... 1
Tire Inflation Pressures ..................... 2
Tire Noise or Vibration ..................... 3
Tire Wear Patterns ........................ 3
Tread Wear Indicators ...................... 3
GENERAL INFORMATION
Throughout this group, references may be made to a
particular vehicle by letter or number designation. A
chart showing the breakdown of these designations is
included in the Introduction Section. Tires are designed for the vehicle and provide the
best overall performance for normal operation. The
ride and handling characteristics match the vehicle's
requirements. With proper care they will give excellent
reliability traction, skid resistance and tread life. They
have load carrying capacity, when properly inflated, to
operate at loads up to the specified Maximum Vehicle
Capacity. Driving habits have more effect on tire life than any
other factor. Careful drivers will obtain, in most cases,
much greater mileage than severe or careless drivers. A
few of the driving habits which will shorten the life of
any tire are:
² Rapid acceleration and deceleration
² Severe application of brakes
² High-speed driving
² Taking turns at excessive speeds
² Striking curbs and other obstacles
Radial ply tires can be more susceptible to irregular
tread wear. It is very important to follow the tire
rotation interval shown in the section on Tire
Rotation to achieve a greater tread life potential.
RADIAL-PLY TIRES
Radial-ply tires improve handling, tread life, and
ride quality and decrease rolling resistance. Radial-ply tires must always be used in sets of four
and under no circumstances should they be used on
the front only. However, they may be mixed with temporary spare tires when necessary,
but reduced speeds are recommended. Radial-ply tires have the same load carrying capac-
ity as other types of tires of the same size. They also
use the same recommended inflation pressures.
SPARE TIREÐCOMPACT
The compact spare tire is designed for emergency
use only. The original tire should be repaired and re-
installed at the first opportunity. Refer to Owner's
Manual for complete details.
TIRE CHAINS
Tire snow chains may be used on certainmodels.
Refer to Owner's Manual for more information.
CLEANING OF TIRES
Remove protective coating on tires before delivery
of vehicle, otherwise it could cause deterioration of
tires. Remove protective coating by applying warm wa-
ter, letting it soak one minute, and then scrubbing
the coating away with a soft bristle brush. Steam cleaning may also be used for cleaning.
DO NOT use gasoline or wire brush for cleaning.
DO NOT use mineral oil or an oil-based solvent.
Ä WHEELSÐTIRES 22 - 1

PRESSURE GAUGES
High quality dial type air pressure gauges are rec-
ommended. After checking pressure with the gauge,
replace valve caps and tighten finger tight.
TIRE INFLATION PRESSURES
Under inflation (Fig. 1) causes rapid shoulder wear
and tire flexing and can result in tire failure.
Over inflation (Fig. 2) cause rapid center wear and
loss of the tire's ability to cushion shocks.
Improper inflation can cause:
² Uneven wear patterns
² Reduced tread life
² Reduced fuel economy
² Unsatisfactory ride
² The vehicle to drift.
Proper tire pressure can be found on the placard
attached to the vehicle, See Owner's Manual. This pressure has been selected to provide safe ve-
hicle operation, proper vehicle stability, and a
smooth ride. Tire pressure should be checked cold
once per month and more frequently when the weather temperature varies widely. Tire pressure will
decreases when the outdoor temperature drops.
Inflation pressures specified on the placards are
always cold inflation pressure. Cold inflation pres-
sure is obtained after the vehicle has not been
operated for at least 3 hours or driven less than
one mile after being inoperative for 3 hours. Tire
inflation pressures may increase from 2 to 6 pounds
per square inch (psi) during operation. Do NOT reduce
this normal pressure build-up. Cold inflation pressures must not exceed 240 kPa (35
psi) for P-Series standard load tires.
TIRE PRESSURES FOR HIGH-SPEED OPERA- TION
Chrysler Corporation advocates driving at safe
speeds within posted speed limits. Where speed limits
or conditions are such that the vehicle can be driven at
high speeds, correct tire inflation pressure is very
important. For speeds up to and including 120 km/h
(75 mph), tires must be inflated to the pressure shown
on the tire placard. For speeds in excess of 120 km/h
(75 mph), tires must be inflated to the maximum
pressure specified on the tire sidewall. Vehicles loaded to the maximum capacity should not
be driven at continuous speeds above 120 km/h (75
mph).
WARNING: OVERINFLATED OR UNDER INFLATED
TIRES CAN AFFECT VEHICLE HANDLING. SUDDEN
TIRE FAILURE CAN RESULT, CAUSING LOSS OF
VEHICLE CONTROL.
For police or emergency vehicles that must be driven
at continuous speeds over 144 km/h (90 mph), special
high-speed tires must be used. Consult tire manufac-
turer for tire and inflation pressure recommendations.
REPLACEMENT TIRES
The original equipment tires on the vehicle have
been engineered to provide a proper balance of many
characteristics such as:
² ride
² noise
² handling
² durability
² tread life
² traction
² rolling resistance
² speed capability
Failure to use equipment replacement tires may
adversely affect the safety and handling of the vehicle. The use of oversize tires not listed in the specification
charts may cause interference with vehicle com-
Fig. 1 Under inflation Wear
Fig. 2 Over inflation Wear
22 - 2 WHEELSÐTIRES Ä

ponents. Under extremes of suspension and steering
travel tire damage may occur.
WARNING: FAILURE TO EQUIP THE VEHICLE WITH
TIRES HAVING ADEQUATE SPEED RATING CAN
CAUSE SUDDEN TIRE FAILURE.
ROTATION
DIRECTIONAL TREAD PATTERN TIRES
Some vehicles are fitted with special high-perfor-
mance tires having a directional tread pattern de-
signed to improve traction on wet pavement. To obtain the full benefits of this design, the tires
must be installed so that they rotate in the correct
direction. This is indicated by arrows on the tire
sidewalls. When wheels and tires are being installed, extra
care is needed to ensure that this direction of rota-
tion is maintained. Refer to Owner's Manual for rotation schedule.
NONDIRECTIONAL TIRES
Tires on the front and rear axles of vehicles oper-
ate at different loads and perform different steering,
driving, and braking functions. For these reasons,
they wear at unequal rates, and tend to develop ir-
regular wear patterns. These effects can be reduced
by timely rotation of tires. Rotation will increase
tread life, help to maintain mud, snow, and wet trac-
tion levels, and contribute to a smooth, quiet ride. The suggested rotation method is the forward-cross
tire rotation method. This method takes advantage of
current tire industry practice which now allows cross
rotation of radial-ply tires. Refer to the owner's man-
ual (usually found in the glove box) for additional in-
formation. Other rotation methods may be used, but
may not have all the benefits of the recommended
method. Always check air pressure and wheel nut tightness
after rotation. Do NOT use oil or grease on studs
or nuts. Refer to Owner's Manual for rotation schedule.
TREAD WEAR INDICATORS
Tread wear indicators (Fig. 3) are molded into the
bottom of the tread grooves. When tread is 1.6 mm
(1/16 in.), the tread wear indicators will appear as a
13 mm (1/2 in.) band. Tire replacement is necessary when indicators ap-
pear in two or more grooves, or if localized balding
occurs.
REPAIRING LEAKS
For proper repairing, a radial tire must be removed
from the wheel. Repairs should only be made if the
defect or puncture is in the tread area otherwise the
tire should be replaced. Deflate tire completely before dismounting tire
from the wheel. Use lubrication such as a mild soap
solution when dismounting or mounting tire. Use
tools free of burrs or sharp edges which could dam-
age the tire or wheel rim. Before mounting tire on wheel, make sure all rust
scale is removed from the rim and repaint if neces-
sary. Install wheels on vehicle, progressively tightening
wheel nuts to 129 N Im (95 ft. lbs.) torque (See
Wheels).
TIRE NOISE OR VIBRATION
Radial-ply tires are sensitive to force impulses
caused by improper mounting, wheel irregularities,
or imbalance. To determine if the tires are causing the noise or
vibration, drive the vehicle over a smooth portion of
highway at different speeds and note the effect of ac-
celeration and deceleration on noise level. Differen-
tial and exhaust noise will change in intensity as
speed varies, while tire noise will usually remain
constant.
TIRE WEAR PATTERNS
Under inflation results in faster wear on shoulders
of tire. Over inflation causes faster wear at center of tread.
Excessive camber causes the tire to run at an angle
to the road. One side of tread is worn more than the
other. Excessive toe-in or toe-out causes wear on the
tread edges of the tire, from dragging of tire. There
is a feathered effect across the tread (Fig. 4).
Fig. 3 Tread Wear Indicators
Ä WHEELSÐTIRES 22 - 3

WHEELS SERVICE PROCEDURES INDEX
page page
General Information ........................ 6
Tire and Wheel Balance .................... 6
Tire and Wheel Run Out .................... 7 Wheel Installation
......................... 6
Wheel Replacement ....................... 6
GENERAL INFORMATION
Original equipment wheels are designed for proper
operation at all loads up to the maximum vehicle ca-
pacity. All models use steel or cast aluminum drop center
wheels. The safety rim wheel (Fig. 1) has raised sec-
tions between the rim flanges and the rim well A.
Initial inflation of the tires forces the bead over
these raised sections. In case of tire failure the raised
sections help hold the tire in position on the wheel
until the vehicle can be brought to a safe stop. Cast aluminum wheels require special balance
weights and alignment equipment.
WHEEL INSTALLATION
The wheel studs and nuts are designed for specific
applications and must be replaced with equivalent
parts. Do not use replacement parts of lessor quality
or a substitute design. All aluminum and some steel
wheels have wheel stud nuts which feature an en-
larged nose. This enlarged nose is necessary to en-
sure proper retention of the aluminum wheels. Before installing the wheel, be sure to remove any
build up of corrosion on the wheel mounting surfaces
with scraping and wire brushing. Installing wheels
without good metal-to-metal contact could cause later
loosening of wheel nuts. This could adversely affect
the safety and handling of your vehicle. To install the wheel, position it properly on the
mounting surface using the hub pilot as a guide. All wheel nuts should be lightly tightened before progres-
sively tightening them in sequence (Fig. 2). Tighten
wheel nuts to 129 N Im (95 ft. lbs.). Never use oil or
grease on studs or nuts.
WHEEL REPLACEMENT
Wheels must be replaced if they:
² have excessive run out
² are bent or dented
² leak air through welds
² have damaged bolt holes
Wheel repairs employing hammering, heating, or
welding are not allowed. Original equipment replacement wheels are avail-
able through your dealer. When obtaining wheels from
any other source, the replacement wheels should be
equivalent in load carrying capacity. The wheel dimen-
sions (diameter, width, offset, and mounting configura-
tion) must match original equipment wheels. Failure to
use equivalent replacement wheels may adversely af-
fect the safety and handling of your vehicle. Replace-
ment with used wheels is not recommended as
their service history may have included severe
treatment or very high mileage and they could
fail without warning.
TIRE AND WHEEL BALANCE
Balancing need is indicated by vibration of seats,
floor pan, or steering wheel when driving over 90 km/h
(55 mph) on a smooth road.
Fig. 1 Safety Rim
Fig. 2 Tightening Wheel Nuts (5-Stud)
22 - 6 WHEELSÐTIRES Ä

It is recommended that a two plane dynamic bal-
ancing machine be used when a wheel and tire as-
sembly require balancing. Static balancing should be
used only when a two plane dynamic balancing is not
available. For static imbalance, find location of heavy spot
causing imbalance and counterbalance wheel directly
opposite the heavy spot. Determine weight required
to counterbalance the area of imbalance. Place half
of this weight on the inner rim flange. Then place
the other half on the outer rim flange (Fig. 3). Off-
vehicle balancing is preferred.
TIRE AND WHEEL RUN OUT
Radial run out is the difference between the high
and low points on the tire or wheel periphery. Lateral run out is the wobble of the tire or wheel.
Radial run out of more than 1.5 mm (.060 inch)
measured at the center line of the tread may cause
the vehicle to shake. Lateral run out of more than 2.0 mm (.080 inch)
measured near the shoulder of the tire may cause the
vehicle to shake. Sometimes radial run out can be reduced by relo-
cating the wheel and tire assembly on the mounting
studs (See Method 1). If this does not reduce run out
to an acceptable level, the tire can be rotated on the
wheel. (See Method 2).
METHOD 1 (RELOCATE WHEEL ON HUB)
Check accuracy of the wheel mounting surface;ad-
just wheel bearings. Drive vehicle a short distance to eliminate tire flat
spotting from a parked position. Make sure all wheel nuts are properly torqued
(Fig. 2). Use run out gauge D-128-TR to determine run out
(Fig. 4).
Relocate wheel on the mounting, two studs over
from the original position. Retighten wheel nuts (Fig. 2) until all are properly
torqued, to eliminate brake distortion. Check radial run out. If still excessive, mark tire
sidewall, wheel, and stud at point of maximum run
out (Fig. 5), and proceed to Method #2.
METHOD 2 (RELOCATE TIRE ON WHEEL)
Rotating tire on wheel is particularly effective
when there is run out in both tire and wheel. Remove tire from wheel and remount wheel on hub
in former position. Check wheel radial run out (Fig. 6). It should be no
more than 0.9 mm (.035 inch). Lateral run out (Fig. 6) should be no more than 1.1
mm (.045 inch). If point of greatest wheel radial run out is near
original chalk mark, remount tire 180 degrees from
its original position. Recheck run out.
Fig. 3 Counterbalancing
Fig. 4 Run out Gauge D-128-TR
Fig. 5 Chalk Marking on Wheel, Tire, and Stud
Ä WHEELSÐTIRES 22 - 7