transmission CHEVROLET KODIAK 2007 Repair Manual

Usage Fluid/Lubricant
Front Wheel
Bearings
(Except Oil
Filled Hubs)Wheel bearing lubricant meeting
requirements of NLGI #2,
Category GC or GC-LB
(GM Part No. U.S. 1051344,
in Canada 993037).
Front Wheel
Bearings with
Oil Filled HubsSAE 75W-90 Synthetic Axle
Lubricant for Medium Duty Trucks
(GM Part No. U.S. 89021675,
in Canada 10953512).
Transfer Case
(Four-Wheel
Drive)Manual Transmission Fluid
(GM Part No. U.S. 88861800,
in Canada 88861801).
Front Axle
(Four-Wheel
Drive)SAE 75W-90 Synthetic Axle
Lubricant for Medium Duty Trucks
(GM Part No. U.S. 89021675,
in Canada 10953512).
Rear Axle and
Rear HubsSAE 75W-90 Synthetic Axle
Lubricant for Medium Duty Trucks
(GM Part No. U.S. 89021675,
in Canada 10953512).Usage Fluid/Lubricant
Rear Axle Shift
Motor LubricantRefrigerant Oil
(GM Part No. U.S. 5416939,
in Canada 10953496).
Propshafts
and SplinesWheel bearing lubricant meeting
requirements of NLGI #2,
Category GC or GC-LB
(GM Part No. U.S. 1051344,
in Canada 993037).
Cab — Door
Hinges and
LatchesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241,
in Canada 10953474).
Weatherstrip
ConditioningWeatherstrip Lubricant
(GM Part No. U.S. 3634770,
in Canada 10953518) or
Dielectric Silicone Grease
(GM Part No. U.S. 12345579,
in Canada 992887).
Weatherstrip
SqueaksSynthetic Grease with
Teflon, Superlube
(GM Part No. U.S. 12371287,
in Canada 10953437).
399

Reporting Safety Defects to
General Motors
In addition to notifying NHTSA (or Transport
Canada) in a situation like this, we certainly hope
you’ll notify us. Please call us at 1-800-862-4389,
or write:
GM Medium Duty Truck
Customer Assistance Center
P.O. Box 44947
Detroit, MI 48244
In Canada, please call us at 1-800-263-3777
(English) or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, CA1-163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle
suspension, brakes, electrical, steering, body, etc.
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit
repair service procedures, adjustments, and
specifications for GM transmissions, transaxles,
and transfer cases.
Service Bulletins
Service Bulletins give technical service
information needed to knowledgeably service
General Motors cars and trucks. Each bulletin
contains instructions to assist in the diagnosis
and service of your vehicle.
In Canada, the service bulletin reference number
can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483). This reference number is
needed to order the service bulletin
from Helm, Inc.
RETAIL SELL PRICE: $6.00 US +
Processing Fee
415

Appearance Care (cont.)
Washing Your Vehicle.............................. 335
Weatherstrips........................................... 334
Windshield and Wiper Blades................... 336
Ashtray(s).................................................... 157
Audio System(s).......................................... 184
AM-FM Radio.......................................... 186
Care of Your Cassette Tape Player.......... 202
Care of Your CD Player........................... 204
Care of Your CDs.................................... 203
Chime Level Adjustment........................... 204
Fixed Mast Antenna................................. 204
Radio with Cassette................................. 189
Radio with CD......................................... 195
Setting the Time...................................... 185
Theft-Deterrent Feature............................ 201
Understanding Radio Reception............... 201
Automatic Ether Injection System................ 318
Automatic Transmission
Fluid........................................................ 282
Operation................................................. 115
Axle, Two-Speed Rear Axle Electric Shift
Control..................................................... 113B
Battery........................................................ 304
Bench Seat, Split.......................................... 13
Brake
Anti-Lock Brake System (ABS)................. 212
Diesel Engine Exhaust............................. 112
Emergencies............................................ 213
Exhaust Indicator Light............................. 178
Hydraulic Systems................................... 211
Parking...........................................125, 126
System Warning Light.............................. 169
Trailer Hand Control Valve....................... 214
Brakes........................................................ 297
Parking Brake Burnish Procedure............. 128
Braking....................................................... 210
Braking in Emergencies............................... 213
Break-In, New Vehicle................................... 95
Bucket Seats.................................................. 9
Bulb Replacement....................................... 315
C
California Proposition 65 Warning................ 248
Canadian Owners........................................... 3
Capacities and Specifications...................... 347
Carbon Monoxide...............................131, 231
418

Flashers, Hazard Warning........................... 142
Flat Tire...................................................... 330
Fluid
Automatic Transmission............................ 282
Manual Transmission................................ 283
Power Steering........................................ 295
Windshield Washer.................................. 296
Four-Wheel Drive...............................119, 312
Front Axle................................................... 313
Front Wheel Bearings with Oil-Filled Hubs ... 319
Fuel............................................................ 251
Additives.................................................. 252
Diesel Engine Fuel................................... 253
Filling a Portable Fuel Container.............. 266
Filling Your Tank...................................... 264
Filter........................................................ 317
Filter Replacement................................... 263
Fuels in Foreign Countries....................... 264
Gage....................................................... 181
Gasoline Octane...................................... 251
Gasoline Specifications............................ 251
Primary Filter and Water Separator.......... 317
Running Out of Fuel................................ 262
Secondary Filter and Water Separator/
Heater.................................................. 318
Very Cold Weather Operation................... 256
Water in Fuel........................................... 256Fuel (cont.)
Water in Warning Light............................ 182
What Fuel to Use.................................... 253
Fuses
Fuses and Circuit Breakers...................... 341
Instrument Panel Fuse Block................... 342
Underhood Fuse Block............................. 344
Windshield Wiper..................................... 341
G
Gage
Air Pressure............................................. 183
Check Gages Warning Light..................... 180
Engine Coolant Temperature.................... 173
Filter Minder............................................ 182
Fuel......................................................... 181
Hourmeter................................................ 183
Oil Pressure............................................. 175
Speedometer........................................... 163
Tachometer.............................................. 163
Transmission Temperature........................ 178
Voltmeter Gage........................................ 168
Gasoline
Octane..................................................... 251
Specifications........................................... 251
Gasoline Engine, Starting.............................. 97
GM Mobility Reimbursement Program.......... 407
422

L
Lamps
Dome....................................................... 153
Exterior.................................................... 150
Marker..................................................... 152
Reading................................................... 154
LATCH System
Child Restraints......................................... 57
Light
Airbag Off................................................ 166
Airbag Readiness..................................... 165
Anti-Lock Brake System Warning............. 172
Brake System Warning............................. 169
Change Engine Oil................................... 176
Charging System..................................... 167
Check Gages Warning............................. 180
Daytime Running Lamps Indicator............ 179
Differential Lock Indicator......................... 178
Engine Overspeed Warning...................... 177
Engine Shutdown Warning....................... 177
Exhaust Brake Indicator........................... 178
Highbeam On.......................................... 179
Low Coolant Warning............................... 173
Low Oil Level........................................... 176
Low Washer Fluid Warning...................... 180
Malfunction Indicator................................ 174Light (cont.)
Range Inhibit Warning Indicator................ 169
Reduced Engine Power............................ 179
Safety Belt Reminder............................... 164
Safety Belt Reminder Tone...................... 164
Service Transmission Warning.................. 168
Trailer Anti-Lock Brake System Warning ... 172
Wait to Start Indicator.............................. 174
Water in Fuel Warning............................. 182
Lighting
Entry........................................................ 154
Loading Your Vehicle................................... 238
Locks
Door.......................................................... 91
Power Door............................................... 92
Loss of Control........................................... 221
Low Coolant Warning Light.......................... 173
Low Washer Fluid Warning Light................. 180
M
Maintenance, Normal Replacement Parts.... 352
Maintenance Schedule
At Each Fuel Fill...................................... 391
At Least Once a Year.............................. 396
At Least Twice a Year.............................. 392
How This Section is Organized................ 360
424

Maintenance Schedule (cont.)
Introduction.............................................. 360
Maintenance Requirements...................... 360
Part A - Scheduled Maintenance
Services............................................... 362
Part B - Owner Checks and Services....... 391
Part C - Recommended Fluids and
Lubricants............................................. 397
Part D - Maintenance Record.................. 400
Scheduled Maintenance........................... 363
Scheduled Maintenance Supplements...... 363
Using....................................................... 362
Your Vehicle and the Environment............ 360
Malfunction Indicator Light........................... 174
Manual Transmission
Fluid........................................................ 283
Operation................................................. 116
Manual Windows........................................... 93
Marker Lamps............................................. 152
Mirrors
Manual Rearview Mirror........................... 133
Outside Convex Mirrors............................ 134
Outside Heated Mirrors............................ 134
Outside Manual Mirrors............................ 133
Outside Power Mirrors............................. 133N
New Vehicle Break-In.................................... 95
Noise Control System, Tampering ................ 314
Normal Maintenance Replacement Parts..... 352
O
Odometer.................................................... 163
Odometer, Trip............................................ 163
Off-Road Recovery...................................... 219
Oil
Change Engine Oil Light.......................... 176
Engine............................................268, 272
Low Oil Level Light.................................. 176
Pressure Gage......................................... 175
Oil, Engine Oil Life System........276, 278, 279
Older Children, Restraints............................. 42
Other Service Items
Air Conditioning System........................... 320
Automatic Ether Injection System............. 318
Front Wheel Bearings with
Oil-Filled Hubs...................................... 319
Fuel Filter................................................ 317
425

Seats
Air Suspension Seats................................. 13
Bucket Seats............................................... 9
Rear Seat Operation.................................. 20
Split Bench Seat........................................ 13
Securing a Child Restraint
Center Rear Seat Position (Crew Cab) or
Center Front Position.............................. 60
Rear Outside Seat Position........................ 58
Right Front Seat Position........................... 63
Service........................................................ 248
California Proposition 65 Warning............. 248
Doing Your Own Work............................. 249
Engine Fan Breakage.............................. 250
Engine Soon Light................................... 174
Publications Ordering Information............. 415
Transmission Warning Light..................... 168
Servicing Your Airbag-Equipped Vehicle......... 80
Setting the Time.......................................... 185
Sheet Metal Damage................................... 337
Shoulder Belt Height Adjuster........................ 35
Signals, Turn and Lane-Change.................. 144
Sliding Rear Windows................................... 94
Snow Plow.................................................. 240
Specifications, Capacities............................ 347
Speedometer............................................... 163Split Bench Seat........................................... 13
Starting Your Diesel Engine ......................... 100
Starting Your Gasoline Engine....................... 97
Steering...................................................... 217
Steering Wheel, Tilt Wheel.......................... 142
Storage Areas............................................. 135
Center Console Storage Area................... 135
Stuck in Sand, Mud, Ice, or Snow............... 236
Sun Visors.................................................... 95
Suspension, Air........................................... 129
Switchbanks, Instrument Panel.................... 154
T
Tachometer................................................. 163
Theft-Deterrent, Radio................................. 201
Tilt Wheel.................................................... 142
Tires........................................................... 321
Aluminum or Chrome-Plated Wheels,
Cleaning............................................... 337
Cleaning.................................................. 337
Dual Tire Operation.................................. 323
If a Tire Goes Flat................................... 330
Inflation - Tire Pressure............................ 322
Tightening the Wheel Nuts....................... 325
Wheel Alignment and Tire Balance........... 324
428

Tires (cont.)
Wheel Loading......................................... 323
Wheel Replacement................................. 328
When It Is Time for New Tires................. 324
Tow Hooks.................................................. 237
Towing
Your Vehicle............................................. 241
Traction
Control System (TCS).............................. 216
Trailer
Connections............................................. 243
Trailer Brake Hand Control Valve................ 214
Transmission
Fluid, Automatic....................................... 282
Fluid, Manual........................................... 283
Service Warning Light.............................. 168
Temperature Gage................................... 178
Transmission Operation, Automatic.............. 115
Transmission Operation, Manual.................. 116
Trip Odometer............................................. 163
Turn and Lane-Change Signals................... 144
Turn Signal/Multifunction Lever.................... 143
Two-Speed Rear Axle Electric Shift Control . 113U
Understanding Radio Reception................... 201
V
Vehicle
Control..................................................... 210
Damage Warnings....................................... 5
Loading.................................................... 238
Symbols...................................................... 5
Vehicle Data Collection and Event Data
Recorders................................................ 409
Vehicle Identification
Number (VIN).......................................... 340
Service Parts Identification Label.............. 340
Ventilation Adjustment.................................. 160
Visors........................................................... 95
Voltmeter Gage........................................... 168
429