instrument panel CHEVROLET KODIAK 2008 Workshop Manual

Water in Fuel Warning Light
This light is located above
the climate controls in the
center of the instrument
panel.
If your vehicle has the 6.6L DURAMAX
®or a
Caterpillar®diesel engine, this light will come on to
warn you that there is water in the fuel system.
For more information on how this light works, seeWater
in Fuel on page 5-12.
Change Fuel Filter Warning Light
For vehicles with this light,
it is located in the center of
the instrument panel.
If your vehicle has the DURAMAX
®6.6L engine, this
light will come on when the fuel filter needs to be
changed. If your vehicle has the Isuzu 6H 7.8L L6 diesel
engine, this light will come on when water is detected
in the fuel system and when the fuel filter needs to
be changed. SeeFuel Filter Replacement on page 5-18
andWater in Fuel on page 5-12for more information.
3-44

Diesel Particulate Filter
Warning Light
Your vehicle may have
two Diesel Particulate
Filter (DPF) Warning lights.
These lights will come on briefly when the ignition is
turned to ON. One of these lights will come on
green during DPF regeneration. If the other light comes
on yellow, perform a manual regeneration or drive
the vehicle for automatic regeneration. If the light
changes from yellow to red, the DPF requires an
immediate regeneration. If the DPF is not regenerated,
the service engine soon light will come on and engine
power will be reduced.
SeeDiesel Particulate Filter (Diesel Engine) on
page 2-46andReduced Engine Power Light on
page 3-41for more information.
Air Filter Restriction Indicator
If your vehicle has this
feature, the gage is
located above the
switchbank in the center
of the instrument panel.
It monitors the engine
air filter.
As the filter gets dirty, the yellow indicator will begin to
rise. When it reaches the red/orange change area,
the filter should be replaced.
After replacing the filter, reset the gage by pressing in
the yellow reset button at the bottom of the gage.
If you have a Caterpillar
®diesel engine, also see your
Caterpillar®Operation & Maintenance Manual.
3-45

Air Pressure Gage
If your vehicle has air
brakes, the air pressure
gage is located above the
switchbank in the center
of the instrument panel.
This gage shows the air pressure for both your front
and rear brake systems.
If the needle on the gage indicates that the air pressure
is below 60 to 75 psi (415 to 517 kPa), the low air
warning light will come on. An alarm will also sound if
this happens.
The bottom yellow pointer shows the pressure available
for the front secondary system, while the top white
pointer shows pressure for the rear primary system.
There should be no more than 4 psi (28 kPa) difference
showing between the systems.
Don’t drive until both pointers are showing at least
120 psi (827 kPa), so you’ll have enough air if you need
to apply your brakes.
Hourmeter Gage
To access the engine hourmeter gage, press the trip
odometer button three times.
The instrument panel cluster displays the accumulated
engine run time hours using the reconfigurable
odometer display. The engine run time hours displays
only when the ignition is in the LOCK/OFF or
ACC/ACCESSORY position and the trip reset button is
pressed for about four seconds. The value of the
accumulated hours does not change when the battery
is disconnected.
The hourmeter resets to 0.0 when 10,000 hours are
accumulated. The instrument panel cluster begins
to reaccumulate the engine run time hours from
0.0 hours.
3-46

Rear Axle Differential Lock Control
If your vehicle has a
controlled traction or
locking differential axle,
the switch is located in
the center of the instrument
panel.
You’ll see this control on single rear axle vehicles.
If you’re approaching a slippery surface where it looks
like one or even both wheels may start to slip, you
can press the bottom of this switch. It locks your rear
differential so that power is transmitted equally to
both rear wheels.
Let up on the accelerator before you turn on your rear
axle differential lock.Notice:Turning on the inter-axle differential lock
while the rear wheels are spinning freely, as
they might on snow or ice, can damage the axle(s).
Turn on this control only while the wheels are
not spinning freely.
Interaxle Differential Lock
This switch is located on
the center instrument
panel. You will see this
control on tandem
rear axle vehicles.
Press the switch to engage/lock the tandem front axle
differential to the rear axle differential. This driver
controlled feature improves traction over slippery or
uneven surfaces.
4-7

Traction Control System (TCS)
Your vehicle may have a traction control system that
limits wheel spin. This is especially useful in slippery road
conditions. The system operates only if it senses that one
or both of the rear wheels are spinning or beginning to
lose traction. When this happens, the system applies the
brake(s) at the affected wheel(s).
The bottom light on the TCS on/off button will come on
when the TCS is limiting wheel spin. You may feel
or hear the system working, but this is normal. The TCS
will function at speeds up to about 25 mph (42 km/h).
The TCS may operate on dry roads under some
conditions. When this happens, you may notice a
reduction in acceleration. This is normal and doesn’t
mean there’s a problem with your vehicle. Examples of
these conditions include a hard acceleration in a
turn, an abrupt upshift or downshift of the transmission
or driving on rough roads.
When the light in the top of the TCS button is on, the
TCS is off and will not limit wheel spin. Adjust your
driving accordingly.
The light in the top of the TCS button will come on if the
TCS is turned off by pressing the TCS on/off button.
The light may also come on if a problem has been
detected in either the traction control system or
the anti-lock brake system.The traction control system automatically comes on
whenever you start your vehicle. To limit wheel spin,
especially in slippery road conditions, you should always
leave the system on. But you can turn the traction control
system off if you ever need to. You should turn the
system off if your vehicle ever gets stuck in sand, mud or
snow and rocking the vehicle is required. SeeRocking
Your Vehicle to Get It Out on page 4-20for more
information.
To turn the system on or
off, press the traction
control button located on
the instrument panel.
If you used the TCS button to turn the system off, the
light in the top of the button will come on and stay
on. You can turn the TCS back on at any time by
pressing the button again; the light should go off.
4-8

Four-Wheel Drive............................................5-73
Front Axle......................................................5-74
Noise Control System.....................................5-75
Tampering with Noise Control System
Prohibited.................................................5-75
Bulb Replacement..........................................5-76
Windshield Wiper Blade Replacement..............5-76
Other Service Items........................................5-78
Fuel Filter....................................................5-78
Primary Fuel Filter and Water Separator..........5-79
Secondary Fuel Filter and Water Separator/
Heater (Caterpillar
®Diesel).........................5-80
Front Wheel Bearings with
Oil-Filled Hubs..........................................5-81
Tires..............................................................5-82
Inflation - Tire Pressure.................................5-82
Wheel Loading.............................................5-83
Dual Tire Operation.......................................5-84
When It Is Time for New Tires.......................5-84
Buying New Tires.........................................5-85
Wheel Alignment and Tire Balance..................5-86Tightening the Wheel Nuts.............................5-86
Wheel Replacement......................................5-90
If a Tire Goes Flat........................................5-92
Appearance Care............................................5-94
Interior Cleaning...........................................5-94
Fabric/Carpet...............................................5-95
Instrument Panel, Vinyl, and Other Plastic
Surfaces..................................................5-96
Care of Safety Belts......................................5-96
Weatherstrips...............................................5-96
Washing Your Vehicle...................................5-97
Cleaning Exterior Lamps/Lenses.....................5-97
Finish Care..................................................5-97
Windshield and Wiper Blades.........................5-98
Aluminum or Chrome-Plated Wheels
and Trim..................................................5-98
Tires...........................................................5-99
Sheet Metal Damage.....................................5-99
Finish Damage.............................................5-99
Underbody Maintenance...............................5-100
Chemical Paint Spotting...............................5-100
Vehicle Care/Appearance Materials................5-100
Section 5 Service and Appearance Care
5-2

Vehicle Identication.....................................5-101
Vehicle Identification Number (VIN)................5-101
Service Parts Identification Label...................5-102
Electrical System..........................................5-102
Add-On Electrical Equipment.........................5-102
Headlamp Wiring........................................5-102
Windshield Wiper Fuses...............................5-102
Fusible Links..............................................5-103Power Windows and Other Power Options......5-103
Fuses and Circuit Breakers..........................5-103
Instrument Panel Fuse Block........................5-103
Underhood Fuse Block................................5-106
Capacities and Specications........................5-109
Maintenance Replacement Parts....................5-115
Engine Drive Belt Routing............................5-117
Section 5 Service and Appearance Care
5-3

Very Cold Weather Operation
Follow the instructions listed previously under the
heading “What Fuel to Use.”
Notice:Never use home heating oil or gasoline in
your vehicle’s diesel engine. They can cause
engine damage.
In cold weather, the fuel filter could become clogged
(waxed). To unclog it, move the vehicle to a warm
garage area and warm the filter to between 32°F and
50°F (0°C to 10°C). You will not need to replace it.
Additional information on the fuel filter follows.
Water in Fuel
{CAUTION:
Diesel fuel containing water is still ammable.
You could be burned. If you ever try to drain
water from your fuel, keep sparks, ames and
smoking materials away from the mixture.Notice:If there is water in your diesel fuel and the
weather is warm or humid, fungus and bacteria
can grow in the fuel. They can damage your
fuel system. A diesel fuel biocide can be used to
sterilize your fuel system. However, your fuel system
may still need to be cleaned. Your dealer/retailer
can advise you of the appropriate solution.
If your fuel tank needs to be purged to remove
water, see your dealer/retailer or a qualied
technician. Improper purging can damage your fuel
system.
Sometimes, water can be pumped into your fuel tank
along with your diesel fuel. This can happen if a service
station does not regularly inspect and clean its fuel
tanks, or if it gets contaminated fuel from its suppliers.
If this happens, the
water-in-fuel light, if
equipped, will come on in
the instrument panel. If it
does, the water must be
drained. Your dealer/
retailer can show you how
to do this.
If the light comes on, use this chart to determine what
action to take.
5-12

Checking Coolant
The coolant surge tank is located in the engine
compartment on the driver’s side of the vehicle.
{CAUTION:
Turning the surge tank pressure cap when the
engine and radiator are hot can allow steam
and scalding liquids to blow out and burn you
badly. Never turn the surge tank pressure
cap — even a little — when the engine and
radiator are hot.
The vehicle must be parked on a level surface. When
your engine is cold, the coolant level should be at the
FULL COLD mark or higher.
If the low coolant warning
light comes on in the
instrument panel cluster
and stays on, it means you
are low on engine
coolant.
SeeLow Coolant Warning Light on page 3-35for further
information.
5-46

Engine Overheating
You will find an engine coolant temperature gage, as
well as a low coolant warning light, on your vehicle’s
instrument panel. SeeEngine Coolant Temperature
Gage on page 3-35andLow Coolant Warning Light on
page 3-35for more information.
Your vehicle also has a check gages warning light on
the instrument panel. SeeCheck Gages Warning
Light on page 3-42for more information.
If Steam Is Coming From Your Engine
{CAUTION:
Steam from an overheated engine can burn
you badly, even if you just open the hood. Stay
away from the engine if you see or hear steam
coming from it. Just turn it off and get
everyone away from the vehicle until it cools
down. Wait until there is no sign of steam or
coolant before you open the hood.
If you keep driving when your engine is
overheated, the liquids in it can catch re. You
or others could be badly burned. Stop your
engine if it overheats, and get out of the
vehicle until the engine is cool.
Notice:If your engine catches re because you
keep driving with no coolant, your vehicle can
be badly damaged. The costly repairs would not be
covered by your warranty.
5-48