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Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-10122664) - 2017 - crc - 5/23/16
278 Vehicle Care
Vehicle Care
General Information
General Information . . . . . . . . . . 279California Proposition65 Warning . . . . . . . . . . . . . . . . . 279California PerchlorateMaterials Requirements . . . . . 279Accessories andModifications . . . . . . . . . . . . . . . . 280
Vehicle Checks
Doing Your OwnService Work . . . . . . . . . . . . . . . 280Hood . . . . . . . . . . . . . . . . . . . . . . . . . 281Engine CompartmentOverview . . . . . . . . . . . . . . . . . . . . 283Engine Oil . . . . . . . . . . . . . . . . . . . . 288Engine Oil Life System . . . . . . . 291Automatic TransmissionFluid . . . . . . . . . . . . . . . . . . . . . . . . 292Engine Air Cleaner/Filter . . . . . . 292Cooling System (Engine) . . . . . 293Cooling System (PowerElectronics) . . . . . . . . . . . . . . . . . 294Engine Coolant . . . . . . . . . . . . . . . 295Engine Overheating . . . . . . . . . . 297Washer Fluid . . . . . . . . . . . . . . . . . 299Brakes . . . . . . . . . . . . . . . . . . . . . . . 299Brake Fluid . . . . . . . . . . . . . . . . . . . 300
Battery - North America . . . . . . 301Starter Switch Check . . . . . . . . . 303Automatic Transmission ShiftLock Control FunctionCheck . . . . . . . . . . . . . . . . . . . . . . . 303Park Brake and P (Park)Mechanism Check . . . . . . . . . . 303Wiper Blade Replacement . . . . 304
Headlamp Aiming
Headlamp Aiming . . . . . . . . . . . . 305
Bulb Replacement
Bulb Replacement . . . . . . . . . . . . 305Halogen Bulbs . . . . . . . . . . . . . . . . 305LED Lighting . . . . . . . . . . . . . . . . . 305Headlamps, Front Turn Signal,Sidemarker, and ParkingLamps . . . . . . . . . . . . . . . . . . . . . . 305Ta i l l a m p s , T u r n S i g n a l ,Stoplamps, and Back-UpLamps (LS and LT) . . . . . . . . . . 307Ta i l l a m p s , T u r n S i g n a l ,Stoplamps, and Back-UpLamps (LTZ) . . . . . . . . . . . . . . . . 308License Plate Lamp . . . . . . . . . . 308Replacement Bulbs . . . . . . . . . . . 309
Electrical System
High Voltage Devices andWiring . . . . . . . . . . . . . . . . . . . . . . . 309Electrical System Overload . . . 310
Fuses . . . . . . . . . . . . . . . . . . . . . . . . 310Engine Compartment FuseBlock . . . . . . . . . . . . . . . . . . . . . . . . 311Instrument Panel FuseBlock . . . . . . . . . . . . . . . . . . . . . . . . 315
Wheels and Tires
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . 317All-Season Tires . . . . . . . . . . . . . . 318Winter Tires . . . . . . . . . . . . . . . . . . 318Low-Profile Tires . . . . . . . . . . . . . 319Summer Tires . . . . . . . . . . . . . . . . 319Tire Sidewall Labeling . . . . . . . . 320Tire Designations . . . . . . . . . . . . . 322Tire Terminology andDefinitions . . . . . . . . . . . . . . . . . . 322Tire Pressure . . . . . . . . . . . . . . . . . 325Tire Pressure for High-SpeedOperation . . . . . . . . . . . . . . . . . . . 326Tire Pressure MonitorSystem . . . . . . . . . . . . . . . . . . . . . . 327Tire Pressure MonitorOperation . . . . . . . . . . . . . . . . . . . 328Tire Inspection . . . . . . . . . . . . . . . . 331Tire Rotation . . . . . . . . . . . . . . . . . 331When It Is Time for NewTires . . . . . . . . . . . . . . . . . . . . . . . . 332Buying New Tires . . . . . . . . . . . . . 333Different Size Tires andWheels . . . . . . . . . . . . . . . . . . . . . . 334

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-10122664) - 2017 - crc - 5/23/16
Vehicle Care 293
2.0L L4 Turbo Engine
1. Remove the air cleanerhousing cover screws.
2. Raise the air cleaner housingcover and remove the aircleaner/filter from the aircleaner housing.
3. Clean the filter sealing surfaceand the housing.
4. Install the new engine aircleaner/filter.
5. Lower the air cleaner housingcover and secure with thescrews.
{Warning
Operating the engine with the air
cleaner/filter off can cause you or
others to be burned. The air
cleaner not only cleans the air; it
helps to stop flames if the engine
backfires. Use caution when
working on the engine and do not
drive with the air cleaner/filter off.
Caution
If the air cleaner/filter is off, dirt
can easily get into the engine,
which could damage it. Always
have the air cleaner/filter in place
when you are driving.
Cooling System (Engine)
The cooling system allows theengine to maintain the correctworking temperature.
1.5L L4 Turbo Engine
1.8L L4 Hybrid Engine

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-10122664) - 2017 - crc - 5/23/16
Vehicle Care 297
The coolant surge tank pressurecap can be removed when thecooling system, including the surgetank pressure cap and upperradiator hose, is no longer hot.
1. Turn the pressure cap slowlycounterclockwise. If a hiss isheard, wait for that to stop.Ahissmeansthereisstillsome pressure left.
2. Keep turning the cap andremove it.
1.5L L4 Turbo and 2.0L L4 Turbo
Coolant Surge Tank
1.8L L4 Hybrid Coolant
Surge Tank
3. Fill the coolant surge tank withthe proper mixture to the markpointed to on the coolantsurge tank.
4. With the coolant surge tankcap off, start the engine and letit run until the upper radiatorhose starts getting hot. Watchout for the engine cooling fan.By this time, the coolant levelinside the coolant surge tankmay be lower. If the level islower, add more of the propermixture to the coolant surge
tank until the level reaches themark pointed to on the coolantsurge tank.
5. Replace the cap tightly.
Caution
If the pressure cap is not tightly
installed, coolant loss and
possible engine damage may
occur. Be sure the cap is properly
and tightly secured.
Engine Overheating
The vehicle has an engine coolanttemperature gauge on theinstrument cluster to warn of engineoverheating. SeeEngine CoolantTe m p e r a t u r e G a u g e011 9.
If the decision is made not to lift thehood when this warning appears,get service help right away. Contactyour dealer for additionalinformation.
If the decision is made to lift thehood, make sure the vehicle isparked on a level surface.

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-10122664) - 2017 - crc - 5/23/16
298 Vehicle Care
Then check to see if the enginecooling fans are running. If theengine is overheating, both fansshould be running. If they are not,do not continue to run the engineand have the vehicle serviced.
Caution
Running the engine without
coolant may cause damage or a
fire. Vehicle damage would not be
covered by the vehicle warranty.
If Steam Is Coming from the
Engine Compartment
{Warning
Steam from an overheated engine
can burn you badly, even if you
just open the hood. Stay away
from the engine if you see or hear
steam coming from it. Just turn it
off and get everyone away from
the vehicle until it cools down.
(Continued)
Warning (Continued)
Wait until there is no sign of
steam or coolant before you open
the hood.
If you keep driving when the
engine is overheated, the liquids
in it can catch fire. You or others
could be badly burned. Stop the
engine if it overheats, and get out
of the vehicle until the engine
is cool.
If No Steam Is Coming from
the Engine Compartment
If an engine overheat warning isdisplayed but no steam can be seenor heard, the problem may not betoo serious. Sometimes the enginecan get a little too hot when thevehicle:
.Climbs a long hill on a hot day.
.Stops after high-speed driving.
.Idles for long periods in traffic.
If the overheat warning is displayedwith no sign of steam:
1. Turn the air conditioning off.
2. Turn the heater on to thehighest temperature and to thehighest fan speed. Open thewindows as necessary.
3. When it is safe to do so, pull offthe road, shift to P (Park) orN(Neutral), and let theengine idle.
If the engine coolant temperaturegauge is no longer in the overheatzone, the vehicle can be driven.Continue to drive the vehicle slowlyfor about 10 minutes. Keep a safedistance from the vehicle in front.If the warning does not come backon, continue to drive normally andhave the cooling system checkedfor proper fill and function.
If the warning continues, pull over,stop, and park the vehicleright away.
If there is no sign of steam, idle theengine for three minutes whileparked. If the warning is stilldisplayed, turn off the engine until itcools down.

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-10122664) - 2017 - crc - 5/23/16
Vehicle Care 301
{Warning
If too much brake fluid is added, it
can spill on the engine and burn,
if the engine is hot enough. You
or others could be burned, and
the vehicle could be damaged.
Add brake fluid only when work is
done on the brake hydraulic
system.
When the brake fluid falls to a lowlevel, the brake warning light comeson. SeeBrake System WarningLight0124.
Brake fluid absorbs water over timewhich degrades the effectiveness ofthe brake fluid. Replace brake fluidat the specified intervals to preventincreased stopping distance. SeeMaintenance Schedule0369.
What to Add
Use only GM approved DOT 3brake fluid from a clean, sealedcontainer. SeeRecommendedFluids and Lubricants0377.
{Warning
The wrong or contaminated brake
fluid could result in damage to the
brake system. This could result in
the loss of braking leading to a
possible injury. Always use the
proper GM approved brake fluid.
Caution
If brake fluid is spilled on the
vehicle's painted surfaces, the
paint finish can be damaged.
Immediately wash off any painted
surface.
Battery - North America
The original equipment battery ismaintenance free. Do not removethe cap and do not add fluid.
The non-hybrid vehicle has astandard 12-volt battery under thehood. SeeEngine CompartmentOverview0283.
Refer to the replacement numbershown on the original battery labelwhen a new 12-volt battery isneeded.
Hybrid Vehicle
The hybrid vehicle 12-volt battery isin the trunk on the driver side.Hybrid vehicles also have a highvoltage battery. Only a trainedservice technician with the properknowledge and tools should inspect,test, or replace the high voltagebattery. See your dealer if the highvoltage battery needs service. Thedealer has information on how torecycle the high voltage battery.
The hybrid high voltage battery iscooled with air drawn from thevehicle interior. The cold air intakefor the battery is under the rearseat. Do not block the area in frontof the cold air intake.

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-10122664) - 2017 - crc - 5/23/16
302 Vehicle Care
{Warning
Damage to the high voltage
battery or high voltage system
can create a risk of electric shock,
overheating, or fire.
If the vehicle is damaged from a
moderate to severe crash, flood,
fire, or other event, the vehicle
should be inspected as soon as
possible. Until the vehicle has
been inspected, store it outside at
least 15 m (50 ft) from any
structure or anything that can
burn. Ventilate the vehicle by
opening a window or a door.
Contact Customer Assistance as
soon as possible to determine
whether an inspection is needed.
SeeCustomer Assistance
Offices0385.
Stop/Start System
If equipped with the 1.5L L4 engine,the vehicle has a stop/start systemto shut off the engine to helpconserve fuel. SeeStarting theEngine0227.
Vehicles with a 1.5L engine have anAbsorbed Glass Mat (AGM) 12-voltbattery. Installation of a standard12-volt battery will result in reduced12-volt battery life.
When using a 12-volt batterycharger on the 12-volt AGM battery,some chargers have an AGMbattery setting on the charger.If available, use the AGM setting onthe charger, to limit charge voltageto 14.8 volts.
{Warning
WA R N I N G :Battery posts,
terminals, and related
accessories contain lead and lead
compounds, chemicals known to
the State of California to cause
cancer and birth defects or other
(Continued)
Warning (Continued)
reproductive harm. Batteries also
contain other chemicals known to
the State of California to cause
cancer.WASH HANDS AFTER
HANDLING.
SeeCalifornia Proposition
65 Warning0279.
Vehicle Storage
{Warning
Batteries have acid that can burn
you and gas that can explode.
Yo u c a n b e b a d l y h u r t i f y o u a r e
not careful. SeeJump Starting -
North America0352for tips on
working around a battery without
getting hurt.
Infrequent Usage: Remove the12-volt battery black, negative (✓)cable from the battery to keep thebattery from running down.

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-10122664) - 2017 - crc - 5/23/16
Vehicle Care 307
Taillamps, Turn Signal,
Stoplamps, and Back-Up
Lamps (LS and LT)
Trunk Deck Inboard Taillamp andBack-Up Lamp
1. Back-Up Lamp
2. Taillamp
1. Open the trunk. SeeTr u n k044.
2. Remove the push pins and pullback the trunk deck trim.
3. Remove the bulb socket byturning counterclockwise andpulling straight out.
4. Remove the bulb from thesocket.
5. Install the new bulb in the bulbsocket.
6. Install the bulb socket byturning clockwise.
7. Install the trunk deck trim.
Stoplamp/Taillamp and TurnSignal Lamp
1. Stop/Tail/Turn Signal Lamp
2. Sidemarker Lamp
Caution
Improper lamp assembly removal
and installation can cause leaks
and water intrusion which may
cause damage to the taillamp. Do
not remove the taillamp assembly
to replace a bulb. Use the trunk
opening to access the bulb.
To r e p l a c e a n y o n e o f t h e s e b u l b s :
1. Open the trunk. SeeTr u n k044.
2. Remove the push pins and pullthe trunk trim away from thetaillamp assembly.
3. Remove three hex-nuts fromeach stud.
4. Remove the lamp by pulling itstraight back.
5. Remove the bulb socket fromthe taillamp assembly byturning it counterclockwise.
6. Remove the bulb from thesocket by turning the bulbcounterclockwise one-quarterturn and pulling it straight out.

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-10122664) - 2017 - crc - 5/23/16
308 Vehicle Care
7. Install a new bulb into thesocket.
8. Install the bulb socket into thetaillamp assembly by turning itclockwise.
9. Install the trunk trim, hex nuts,and push pins.
Taillamps, Turn Signal,
Stoplamps, and Back-Up
Lamps (LTZ)
Caution
Improper lamp assembly removal
and installation can cause leaks
and water intrusion which may
cause damage to the taillamp. Do
not remove the taillamp assembly
to replace a bulb. Use the trunk
opening to access the bulb.
The stoplamp/taillamp and trunkdeck inboard taillamp are LEDs. Toreplace, see your dealer.
Back-Up Lamp
1. Open the trunk. SeeTr u n k044.
2. Remove the push pins and pullback the trunk deck trim.
3. Remove the bulb socket byturning counterclockwise andpulling straight out.
4. Remove the bulb from thesocket.
5. Install the new bulb in the bulbsocket.
6. Install the bulb socket byturning clockwise.
7. Install the trunk deck trim.
License Plate Lamp
To r e p l a c e o n e o f t h e s e b u l b s :
Passenger Side Shown, Driver
Side Similar
1. Push the release tab towardthe lamp assembly.
2. Pull the lamp assembly downto remove.

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-10122664) - 2017 - crc - 5/23/16
Vehicle Care 309
3. Turn the bulb socketcounterclockwise to remove itfrom the lamp assembly.
4. Pull the bulb straight out of thebulb socket.
5. Push the replacement bulbstraight into the bulb socketand turn the bulb socketclockwise to install it into thelamp assembly.
6. Push the lamp assembly backinto position until the releasetab locks into place.
Replacement Bulbs
Exterior LampBulbNumber
Low-Beam andHigh-BeamHeadlamp
9005SL+
Front Turn SignalLamp and ParkingLamp (LS Only)
7444NA
Front and RearSidemarker Lamp194
Stoplamp/Taillamp/Rear Turn SignalLamp (LS and LT)
W21WLL
Back-up Lamp W16W
License Plate Lampand Deck Taillamp(LS and LT)
W5WLL
For replacement bulbs not listedhere, contact your dealer.
Electrical System
High Voltage Devices and
Wiring
{Warning
Exposure to high voltage can
cause shock, burns, and even
death. The high voltage
components in the vehicle can
only be serviced by technicians
with special training.
High voltage components are
identified by labels. Do not
remove, open, take apart,
or modify these components.
High voltage cable or wiring has
orange covering or labels. Do not
probe, tamper with, cut, or modify
high voltage cable or wiring.

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-10122664) - 2017 - crc - 5/23/16
310 Vehicle Care
Electrical System
Overload
The vehicle has fuses and circuitbreakers to protect against anelectrical system overload.
When the current electrical load istoo heavy, the circuit breaker opensand closes, protecting the circuituntil the current load returns tonormal or the problem is fixed. Thisgreatly reduces the chance of circuitoverload and fire caused byelectrical problems.
Fuses and circuit breakers protectpower devices in the vehicle.
Replace a bad fuse with a new oneof the identical size and rating.
If there is a problem on the road andafuseneedstobereplaced,thesame amperage fuse can beborrowed. Choose some feature ofthe vehicle that is not needed andreplace it as soon as possible.
Headlamp Wiring
An electrical overload may causethe lamps to go on and off, or insome cases to remain off. Have theheadlamp wiring checkedright away.
Windshield Wipers
If the wiper motor overheats due toheavy snow or ice, the windshieldwipers will stop until the motor coolsand will then restart.
Although the circuit is protectedfrom electrical overload, overloaddue to heavy snow or ice maycause wiper linkage damage.Always clear ice and heavy snowfrom the windshield before using thewindshield wipers.
If the overload is caused by anelectrical problem and not snow orice, be sure to get it fixed.
Fuses
The wiring circuits in the vehicle areprotected from short circuits byfuses. This greatly reduces thechance of damage caused byelectrical problems.
To c h e c k a f u s e , l o o k a t t h esilver-colored band inside the fuse.If the band is broken or melted,replace the fuse. Be sure to replaceabadfusewithanewoneoftheidentical size and rating.
Fuses of the same amperage canbe temporarily borrowed fromanother fuse location, if a fuse goesout. Replace the fuse as soon aspossible.
To i d e n t i f y a n d c h e c k f u s e s , c i r c u i tbreakers, and relays, seeEngineCompartment Fuse Block0311andInstrument Panel Fuse Block0315.