engine mount CHRYSLER CARAVAN 2002 Service Manual

CHRYSLER CARAVAN 2002 Service Manual CARAVAN 2002 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56864/w960_56864-0.png CHRYSLER CARAVAN 2002 Service Manual

Page 1391 of 2399

CHRYSLER CARAVAN 2002  Service Manual (9) Remove rocker arm and lifter assemblies from
lifter bores.
INSPECTION
Clean each lifter assembly in cleaning solvent to
remove all varnish and sludge deposits. Inspect for
indications of scuffing

Page 1392 of 2399

CHRYSLER CARAVAN 2002  Service Manual STANDARD PROCEDURE - CHECKING
CRANKSHAFT END PLAY
(1) Mount a dial indicator to a stationary point at
rear of engine. Locate the probe perpendicular
against the flywheel (Fig. 35).
(2) Move the cranks

Page 1395 of 2399

CHRYSLER CARAVAN 2002  Service Manual INSPECTION
The cylinder walls should be checked for out-of-
round and taper with a dial bore gauge. The cylinder
bore out-of-round is 0.100 mm (.0039 in.) maximum
and cylinder bore taper is 0.100 mm (

Page 1396 of 2399

CHRYSLER CARAVAN 2002  Service Manual INTERNAL VACUUM PUMP
DESCRIPTION
The diesel engine uses a internal vacuum pump.
This vacuum pump is mounted in the front of the
engine block under the engine front cover (Fig. 45).
The vacuum pump is

Page 1397 of 2399

CHRYSLER CARAVAN 2002  Service Manual (10) Install right engine mount (Refer to 9 -
ENGINE/ENGINE MOUNTING/RIGHT MOUNT -
INSTALLATION).
(11) Install accessory drive belt (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
INSTALLATION).
(

Page 1402 of 2399

CHRYSLER CARAVAN 2002  Service Manual CRANKSHAFT OIL SEAL -
FRONT
REMOVAL
(1) Disconnect negative battery cable.
(2) Remove air cleaner housing.
(3) Support engine and remove right engine mount
(Refer to 9 - ENGINE/ENGINE MOUNTING/RIGHT
M

Page 1403 of 2399

CHRYSLER CARAVAN 2002  Service Manual (4) Using hammer, install new seal into front
engine cover (Fig. 61).
(5) Install front engine cover (Refer to 9 -
ENGINE/ENGINE BLOCK/ENGINE COVER -
INSTALLATION).
(6) Install crankshaft hub and reta

Page 1404 of 2399

CHRYSLER CARAVAN 2002  Service Manual ENGINE COVER - FRONT
DESCRIPTION
The front engine cover on this engine is a stamped
steel cover which covers the oil pump and vacuum
pump.
REMOVAL
(1) Disconnect negative battery cable.
(2) Remove air

Page 1410 of 2399

CHRYSLER CARAVAN 2002  Service Manual (4) Lower vehicle.
(5) Start engine and check for leaks.
(6) Check and adjust oil level as necessary.
OIL PRESSURE RELIEF VALVE
DESCRIPTION
The oil pressure relief valve mounts in the front of
the eng

Page 1415 of 2399

CHRYSLER CARAVAN 2002  Service Manual (9) Remove plug in cylinder head cover/intake
manifold and insert VM.1052 to lock intake camshaft
in position (Fig. 87).
(10) At this point the timing belt can be removed
for service.
(11) After engin