engine mount CHRYSLER CARAVAN 2002 Service Manual

CHRYSLER CARAVAN 2002 Service Manual CARAVAN 2002 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56864/w960_56864-0.png CHRYSLER CARAVAN 2002 Service Manual

Page 1291 of 2399

CHRYSLER CARAVAN 2002  Service Manual INSTALLATION - ENGINE ASSEMBLY
(1) Position engine and transmission assembly
under vehicle. Slowly lower the vehicle down over the
engine and transmission. It is necessary to move the
engine/transmiss

Page 1292 of 2399

CHRYSLER CARAVAN 2002  Service Manual (20) Install the powertrain struts (Fig. 8).
(21) Install the engine rear mount bracket.
(22) Install the engine front mount and bracket
assembly.
(23)AWD equipped;Install the power transfer
unit (PTU

Page 1296 of 2399

CHRYSLER CARAVAN 2002  Service Manual DESCRIPTION SPECIFICATION
Exhaust (Standard) 6.906±6.924 mm
(0.2718±0.2725 in.)
Valve Stem to Guide Clearance
Intake 0.025±0.065 mm
(0.001±0.0025 in.)
Max. Allowable (Rocking
Method)0.247 mm
(0.01

Page 1312 of 2399

CHRYSLER CARAVAN 2002  Service Manual ASSEMBLY - ROCKER ARMS AND SHAFT
(1) Install rocker arms on the shaft (Fig. 42).
Install in the orginal positions if re-used.Ensurethe
rocker shaft, all the retainers and washers are prop-
erly positi

Page 1315 of 2399

CHRYSLER CARAVAN 2002  Service Manual The cylinder walls should be checked for out-of-
round and taper with Tool C119 or equivalent (Fig.
46) (Refer to 9 - ENGINE - SPECIFICATIONS). If
the cylinder walls are badly scuffed or scored, the
c

Page 1317 of 2399

CHRYSLER CARAVAN 2002  Service Manual (3) Place a piece of Plastigage across the entire
width of the bearing shell in the bearing cap approx-
imately 6.35 mm (1/4 in.) off center and away from
the oil hole. In addition, suspect areas can

Page 1318 of 2399

CHRYSLER CARAVAN 2002  Service Manual DESCRIPTION - 3.8L
The nodular iron crankshaft is supported by four
main bearings, with number two position providing
thrust bearing location (Fig. 52). Each main bearing
cap has two vertical retainin

Page 1321 of 2399

CHRYSLER CARAVAN 2002  Service Manual Upper and lower number 2 bearing halves are
flanged to carry the crankshaft thrust loads and are
NOT interchangeable with any other bearing halves
in the engine (Fig. 59). All bearing cap bolts remove

Page 1322 of 2399

CHRYSLER CARAVAN 2002  Service Manual NOTE: Plastigage is available in a variety of clear-
ance ranges. Use the most appropriate range for
the specifications you are checking.
PLASTIGAGE METHODÐENGINE OUT-OF-VEHICLE
(1) With engine in th

Page 1334 of 2399

CHRYSLER CARAVAN 2002  Service Manual (6) Install the accessory drive belt. (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
INSTALLATION)
(7) Install inner splash shield and right front
wheel.
(8) Connect negative cable to battery.
EN