location CHRYSLER CARAVAN 2005 Owner's Manual

CHRYSLER CARAVAN 2005 Owner's Manual CARAVAN 2005 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56862/w960_56862-0.png CHRYSLER CARAVAN 2005 Owner's Manual

Page 217 of 2339

CHRYSLER CARAVAN 2005 Owners Manual (4) Remove the CAB from the HCU (Fig. 24).
ASSEMBLY - ICU
(1) Install the CAB (Fig. 24) on the HCU.
(2) Install the 4 bolts mounting the CAB (Fig. 23)
to the HCU. Tighten the CAB mounting bolts to a
t

Page 218 of 2339

CHRYSLER CARAVAN 2005 Owners Manual (21) Bleed the Base and ABS brake hydraulic sys-
tems (Refer to 5 - BRAKES - STANDARD PROCE-
DURE).
(22) Road test vehicle to ensure proper operation
of the base and antilock brake systems.
INSTALLATI

Page 220 of 2339

CHRYSLER CARAVAN 2005 Owners Manual COOLING
TABLE OF CONTENTS
page page
COOLING
DESCRIPTION
DESCRIPTION - COOLING SYSTEM........1
DESCRIPTION - HOSE CLAMPS...........1
OPERATION
OPERATION - COOLING SYSTEM.........2
OPERATION - HOSE CLAM

Page 224 of 2339

CHRYSLER CARAVAN 2005 Owners Manual SPECIFICATIONS
ACCESSORY DRIVE BELT TENSION
ACCESSORY
DRIVE BELTTENSION
2.4L ENGINE
Air Conditioning
Compressor/
GeneratorDynamic Tensioner
Power
SteeringNew
Belt534 - 756 N
178 - 212 Hz
(120 - 170
lb

Page 227 of 2339

CHRYSLER CARAVAN 2005 Owners Manual CONDITION POSSIBLE CAUSES CORRECTIONS
BELT ROLLED OVER IN GROOVE
OR BELT JUMPS OFF1. Broken cord in belt 1. Replace belt
2. Belt too loose, or too tight 2. (a) Replace belt (auto-tensioned
belts.)
(b)

Page 228 of 2339

CHRYSLER CARAVAN 2005 Owners Manual REMOVAL
GENERATOR AND AIR CONDITIONING BELT
(1) Raise vehicle on hoist.
(2) Remove the drive belt shield (Fig. 8).
WARNING: DO NOT ALLOW DRIVE BELT TEN-
SIONER TO SNAP BACK, AS DAMAGE TO TEN-
SIONER A

Page 238 of 2339

CHRYSLER CARAVAN 2005 Owners Manual COOLANT
DESCRIPTION - ENGINE COOLANT
WARNING: ANTIFREEZE IS AN ETHYLENE GLYCOL
BASE COOLANT AND IS HARMFUL IF SWAL-
LOWED OR INHALED. IF SWALLOWED, DRINK
TWO GLASSES OF WATER AND INDUCE VOMIT-
ING. IF

Page 244 of 2339

CHRYSLER CARAVAN 2005 Owners Manual (3) Remove coolant outlet connector bolts and con-
nector (Fig. 10).
(4) Remove thermostat from outlet connector.
(5) Discard gasket and clean both gasket sealing
surfaces.
INSTALLATION
(1) To ensure

Page 250 of 2339

CHRYSLER CARAVAN 2005 Owners Manual (5) Install the upper radiator mounts to the cross-
member bolts, if removed. Tighten to 8 N´m (70 in.
lbs.).
(6) Install the radiator upper hose to the support
clip (2.4L engine).
RADIATOR FAN RELAY

Page 259 of 2339

CHRYSLER CARAVAN 2005 Owners Manual (4) Remove the two bolts that secure the hood
latch to the front of the radiator closure panel cross-
member and move the latch out of the way over the
top of the crossmember. Mark the location of lat