Egr CHRYSLER VOYAGER 1996 Owner's Guide

ELECTRICALLY HEATED SYSTEMS
CONTENTS
page page
DESCRIPTION AND OPERATION
HVAC MOUNTED SWITCH................. 1
INTRODUCTION......................... 1
DIAGNOSIS AND TESTING
GRID LINE TEST......................... 2SYSTEM TEST.......................... 2
SERVICE PROCEDURES
GRID LINE AND TERMINAL REPAIR......... 3
DESCRIPTION AND OPERATION
INTRODUCTION
The electrically heated Rear Window Defogger (Fig.
1), Heated Power Side View Mirrors, and Heated
Windshield Wiper De-icer (Fig. 2) is available on NS
vehicles.
The Rear Window Defogger system consists of two
vertical bus bars linked by a series of grid lines on
the inside surface of the rear window. The electrical
circuit consists of the rear defogger switch in the
HVAC and a relay with timer switch to turn OFF the
system after ten minutes. The main feed circuit is
protected by fuse one (40 amp) in the Junction Block.
The rear defogger switch and relay also activates the
heated power side view mirrors and heated wind-
shield wiper de-icer. The HVAC rear defogger switch
is protected by fuse ten (10 amp) in the Junction
Block. The heated mirror circuit is protected by fuse
12 (10 amp) in the junction block. The heated wind-
shield wiper de-icer circuit is protected by fuse 21 (25
amp) in the Junction Block.
The Heated Windshield Wiper Deicer is also acti-
vated when the DEFROST mode is selected on the
HVAC. In the DEFROST mode the rear defogger
relay/timer is bypassed, the heated windshield wiper
de-icer will stay ON until the another mode is
selected. For circuit information and component loca-
tion refer to Group 8W, Wiring Diagrams.
CAUTION: Since grid lines can be damaged or
scraped off with sharp instruments, care should be
taken in cleaning the glass or removing foreign
materials, decals or stickers. Normal glass cleaning
solvents or hot water used with rags or toweling is
recommended.
HVAC MOUNTED SWITCH
The rear window defogger switch is integrated into
the HVAC (Fig. 3). An LED indicator will illuminate
when the switch is activated. The switch energizesthe timing circuit and activates the rear window
defogger relay. The relay controls the current to flow
to the grids of the rear window defogger, heated
power side view mirrors and the heated windshield
wiper de-icer. The defogger relay will be on for
approximately 10 minutes or until the control switch
or ignition is turned off.
Fig. 1 Rear Window Defogger
Fig. 2 Heated Windshield Wiper De-icer
NSELECTRICALLY HEATED SYSTEMS 8N - 1

SERVICE PROCEDURES
HORN CHIRP DISABLE OR ENABLE
The horn chirp can be DISABLED or ENABLED
using the following procedure.
To DISABLE (cancelling) the horn chirp feature,
press and hold the transmitter LOCK button for a
minimum four seconds. While pressing LOCK button
in, press the UNLOCK button. The horn chirp fea-
ture will not function until the above procedure is
repeated. To ENABLE (reinstate) the horn chirp fea-
ture, use any one of the four key fob transmitters
and reverse the above procedures. It will ENABLE
the horn chirp feature for all transmitters.
REMOVAL AND INSTALLATION
RKE MODULE
REMOVAL
(1) Remove instrument panel top cover. Refer to
Group 8E, Instrument Panel and Gauges for proper
procedures.
(2) Remove screws holding RKE module to instru-
ment panel.
(3) Disconnect wire connector from RKE module
(Fig. 2).
(4) Remove the RKE module.
INSTALLATION
For installation, reverse the above procedures.
ADJUSTMENTS
PROGRAMMING RKE MODULE
(1) Using a functional key fob transmitter, unlock
the vehicle and disarm the Vehicle Theft Security
System.
(2) Insert ignition key into the ignition switch.
(3) Turn the ignition switch to RUN position with-
out starting engine.
(4) Using a functional key fob transmitter, press
and hold the UNLOCK button for a minimum four
seconds (maximum ten seconds).
(5) While holding UNLOCK button, and before ten
seconds passes, press and release the PANIC button.
A single chime will sound to verify that the RKE
module is set to receive the new Vehicle Access
Code(s).
(6) Within 30 seconds of the chime, press any but-
ton on each new key fob transmitter. After 30 sec-
onds or when ignition switch is turned OFF, the RKE
module will end the programming mode. A single
chime will sound to verify that the RKE module will
no longer receive additional Vehicle Access Code(s).
(7) When Vehicle Access Code(s) programming is
complete, turn Ignition Switch to the OFF position
and verify RKE system operation using each key fob.
NOTE: Only the primary (first two) key fob transmit-
ters will operate the memory seat and mirror sys-
tems. If a primary key fob is being replaced, the
memory seat and mirror module will require pro-
gramming. Refer to Group 8R, Power Seats for
proper (data link) programming procedure.
SPECIFICATIONS
RKE TRANSMITTER BATTERY
The batteries can be removed without special tools
and are readily available at local retail stores. The
recommended battery is Duracell DL 2016 or equiva-
lent. Battery life is about one to two years.
CAUTION: Do not touch the battery terminals or
handle the batteries any more than necessary.
Hands must be clean and dry.
RKE TRANSMITTER RANGE
Normal operation range is up to about a distance
of 7 meters (23 ft.) of the vehicle. Range may be bet-
ter or worse depending on the environment around
the vehicle. Closeness to a radio frequency transmit-
ter such as a radio station tower may degrade oper-
ational range, while range in an open field will be
enhanced.
Fig. 2 RKE Module
8P - 6 POWER DOOR LOCKSNS

VEHICLE THEFT/SECURITY SYSTEMS
CONTENTS
page page
GENERAL INFORMATION
INTRODUCTION........................ 1
SMART KEY IMMOBILIZER SYSTEM....... 1
DESCRIPTION AND OPERATION
SMART KEY IMMOBILIZER MODULE....... 1
SMART KEY IMMOBILIZER SYSTEM
INDICATOR LAMP..................... 3
SMART KEY IMMOBILIZER TRANSPONDER . 2DIAGNOSIS AND TESTING
SMART KEY IMMOBILIZER SYSTEM....... 3
SERVICE PROCEDURES
SMART KEY IMMOBILIZER SYSTEM
TRANSPONDER PROGRAMMING......... 4
REMOVAL AND INSTALLATION
SMART KEY IMMOBILIZER MODULE....... 4
GENERAL INFORMATION
INTRODUCTION
The Smart Key Immobilizer System (SKIS) is
available factory-installed optional equipment for this
model. Following are some general descriptions of the
features and components of the SKIS. Refer to the
vehicle owner's manual for more information on the
use and operation of the SKIS. Refer to 8W-30 - Fuel/
Ignition System in Group 8W - Wiring Diagrams for
complete circuit descriptions and diagrams.
SMART KEY IMMOBILIZER SYSTEM
The Smart Key Immobilizer System (SKIS) is
designed to provide passive protection against unau-
thorized vehicle use by preventing the engine from
operating while the system is armed. The primary
components of this system are the Smart Key Immo-
bilizer Module (SKIM), the Smart Key transponder,
the SKIS indicator lamp, and the Powertrain Control
Module (PCM), for gasoline engines, and the Body
Control Module (BCM) for diesel engines.
The SKIM is installed on the steering column near
the ignition lock cylinder. The transponder is located
under the molded rubber cap on the head of the igni-
tion key. The SKIS indicator lamp is located in the
instrument cluster.
The SKIS includes two valid Smart Key transpon-
ders from the factory. If the customer wishes, addi-
tional non-coded blank Smart Keys are available.
These blank keys can be cut to match a valid ignition
key, but the engine will not start unless the key tran-
sponder is also programmed to the vehicle. The SKIS
will recognize no more than eight valid Smart Key
transponders at any one time.
The SKIS performs a self-test each time the igni-
tion switch is turned to the On position, and will
store Diagnostic Trouble Codes (DTCs) if a systemmalfunction is detected. The SKIS can be diagnosed,
and any stored DTC can be retrieved using a DRB
scan tool as described in the proper Diagnostic Pro-
cedures manual.
DESCRIPTION AND OPERATION
SMART KEY IMMOBILIZER MODULE
The Smart Key Immobilizer Module (SKIM) con-
tains a Radio Frequency (RF) transceiver and a cen-
tral processing unit, which includes the Smart Key
Immobilizer System (SKIS) program logic. The SKIS
programming enables the SKIM to program and
retain in memory the codes of at least two, but no
more than eight electronically coded Smart Key tran-
sponders. The SKIS programming also enables the
SKIM to communicate over the Chrysler Collision
Detection (CCD) data bus network with the Power-
train Control Module (PCM), the instrument cluster
and/or the DRB scan tool.
The SKIM transmits and receives RF signals
through a tuned antenna enclosed within a molded
plastic ring formation that is integral to the SKIM
housing. When the SKIM is properly installed on the
steering column, the antenna ring is oriented around
the circumference of the ignition lock cylinder hous-
ing. This antenna ring must be located within eight
millimeters (0.31 inches) of the Smart Key in order
to ensure proper RF communication between the
SKIM and the Smart Key transponder.
For added system security, each SKIM is pro-
grammed with a unique ªSecret Keyº code and a
security code. The SKIM keeps the ªSecret Keyº code
in memory and sends the code over the CCD data
bus to the PCM, which also keeps this code in its
memory. The SKIM also sends the ªSecret Keyº code
to each of the programmed Smart Key transponders.
The security code is used by the assembly plant to
NS/GSVEHICLE THEFT/SECURITY SYSTEMS 8Q - 1

access the SKIS for initialization, or by the dealer
technician to access the system for service. The
SKIM also stores in its memory the Vehicle Identifi-
cation Number (VIN), which it learns through a CCD
data bus message from the PCM during initializa-
tion.
The SKIM and the PCM both use software that
includes a rolling code algorithm strategy, which
helps to reduce the possibility of unauthorized SKIS
disarming. The rolling code algorithm ensures secu-
rity by preventing an override of the SKIS through
the unauthorized substitution of the SKIM or the
PCM. However, the use of this strategy also means
that replacement of either the SKIM or the PCM
units will require a system initialization procedure to
restore system operation.
When the ignition switch is turned to the On or
Start positions, the SKIM transmits an RF signal to
excite the Smart Key transponder. The SKIM then
listens for a return RF signal from the transponder
of the Smart Key that is inserted in the ignition lock
cylinder. If the SKIM receives an RF signal with
valid ªSecret Keyº and transponder identification
codes, the SKIM sends a ªvalid keyº message to the
PCM over the CCD data bus. If the SKIM receives
an invalid RF signal or no response, it sends ªinvalid
keyº messages to the PCM. The PCM will enable or
disable engine operation based upon the status of the
SKIM messages.
The SKIM also sends messages to the instrument
cluster over the CCD data bus network to control the
SKIS indicator lamp. The SKIM sends messages to
the instrument cluster to turn the lamp on for about
three seconds when the ignition switch is turned to
the On position as a bulb test. After completion of
the bulb test, the SKIM sends bus messages to keep
the lamp off for a duration of about one second. Then
the SKIM sends messages to turn the lamp on or off
based upon the results of the SKIS self-tests. If the
SKIS indicator lamp comes on and stays on after the
bulb test, it indicates that the SKIM has detected a
system malfunction and/or that the SKIS has become
inoperative.
If the SKIM detects an invalid key when the igni-
tion switch is turned to the On position, it sends
messages to the instrument cluster to flash the SKIS
indicator lamp. The SKIM can also send messages to
the instrument cluster to flash the lamp and to gen-
erate a single audible chime tone.
For diagnosis or initialization of the SKIM and the
PCM, a DRB scan tool and the proper Diagnostic
Procedures manual are required. The SKIM cannot
be repaired and, if faulty or damaged, the unit must
be replaced.SMART KEY IMMOBILIZER TRANSPONDER
The Smart Key Immobilizer System (SKIS) uses a
transponder that is integral to each of the two igni-
tion keys that are supplied with the vehicle when it
is shipped from the factory. The transponder chip is
insulated within a nylon mount inserted in the head
of the key, and invisible beneath a molded rubber cap
(Fig. 1).
Each Smart Key transponder has a unique tran-
sponder identification code programmed into it by the
manufacturer. The Smart Key Immobilizer Module
(SKIM) has a unique ªSecret Keyº code programmed
into it by the manufacturer. When a Smart Key tran-
sponder is programmed into the memory of the
SKIM, the SKIM learns the transponder identifica-
tion code from the transponder, and the transponder
learns the ªSecret Keyº code from the SKIM. Each of
these codes is stored within the transponder and in
the nonvolatile memory of the SKIM. Therefore,
blank keys for the SKIS must be programmed by and
into the SKIM, in addition to being cut to match the
mechanical coding of the ignition lock cylinder. See
Smart Key Immobilizer System Transponder Pro-
gramming in this group for more information.
The Smart Key transponder is within the range of
the SKIM transceiver antenna ring when it is
inserted in the ignition lock cylinder. When the igni-
tion switch is turned to the Start or On positions, the
SKIM transceiver issues a Radio Frequency (RF) sig-
nal that excites the transponder chip. The transpon-
der chip responds by issuing an RF signal containing
its transponder identification code and the ªSecret
Keyº code. The SKIM transceiver compares the tran-
sponder codes with the codes stored in its memory to
Fig. 1 Smart Key Immobilizer Transponder
8Q - 2 VEHICLE THEFT/SECURITY SYSTEMSNS/GS
DESCRIPTION AND OPERATION (Continued)

POWER WINDOW AND VENT SWITCH TEST
(1) Remove the driver or passenger door power
window switch and bezel assembly from door trim
panel. Refer to group 23, Body for proper procedures.
(2) Using an ohmmeter, Test driver door switch for
continuity as described in (Fig. 2).
* MUST TEST WITH B+ ON PIN 9 AND
GROUND ON PIN 13 FOR CONTINUITY
BETWEEN PINS 11 AND 6
(3) Test passenger door switch for continuity as
described in (Fig. 3).
(4) If the results are not OK, replace the switch.
The driver door power window switch has a Auto-
Down feature. The switch is equipped with two
detent positions when actuating the power window
OPEN. The first detent position allows the window to
roll down and stop when the switch is released. The
second detent position actuates an integral express
roll down relay that rolls the window down after theswitch is released. When the express down relay
senses an amperage spike (motor pushing against
down stop) in the feed circuit, current is turned off to
the motor. The AUTO feature can be cancelled by
actuating the switch UP or DOWN while window is
in motion. Failure of the electronic switch to detect
an amperage spike will cause the switch to discon-
nect after approximately 11 seconds.
POWER WINDOW MOTOR TEST
If the power window motor is receiving proper cur-
rent and ground and does not operate proceed with
motor test. Refer to Group 8W, Wiring Diagrams for
circuit information and component locations.
(1) Remove front door trim panel and water shield
as necessary to gain access to power window motor
wire connector, refer to Group 23, Body for proper
procedures.
(2) Disconnect power window motor wire connector
from door harness.
(3) Using two jumper wires, connect one to a bat-
tery (+) source and the other to a good ground (-).
(4) Connect the Negative (-) jumper probe to one of
the motor connector terminals.
(5) Momentarily touch the Positive (+) jumper
probe to the other motor connector terminal.
When positive probe is connected the motor should
rotate in one direction to either move window up or
down. If window is all the way up or down the motor
will grunt and the inner door panel will flex when
actuated in that one direction.
(6) Reverse jumper probes at the motor connector
terminals and window should now move in opposite
direction. If window does not move or grunt, replace
the motor.
If window moved completely up or down, reverse
the jumper probes and cycle window to the opposite
position to verify full operation.
Fig. 2 Driver Side Power Window Switch Connector
DRIVER DOOR POWER WINDOW SWITCH
TEST
SWITCH POSITIONCONTINUITY
BETWEEN
OFF 13 and 1
13 and 2
13 and 3
13 and 4
13 and 5
13 and 6
13 and 7
13 and 8
UP DRIVER 11 and 8
*DOWN DRIVER 11 and 6
*X DOWN DRIVER 11and 6
UP PASSENGER 9 and 4
DOWN PASSENGER 9 and 2
LEFT VENT OPEN 11 and 7
LEFT VENT CLOSE 9 and 3
RIGHT VENT OPEN 9 and 1
RIGHT VENT CLOSE 11 and 5
Fig. 3 Passenger Door Power Window Switch
8S - 2 POWER WINDOWSNS
DIAGNOSIS AND TESTING (Continued)

ACTIVATION-Press and hold the S and 1 buttons
for 5 seconds to enter diagnostic mode 1. This mode
is exited at the completion of the mode 1 tasks or
upon grounding the RKE input to the Memory Seat/
Mirror Module.
Mode 1 will:
²Clear all soft limits to their default hard limit
values
²Load memory 1 with default settings corre-
sponding to horizontal rearward, front down, rear
down, and recliner rearward positions²Load memory 2 with default settings corre-
sponding to horizontal forward, front up, rear up,
and recliner forward positions
MODE 2
Diagnostic mode 2 provides a way to determine if
the seat/mirror motors and position sensors are con-
nected properly.
ACTIVATION-Press and hold the S and 2 buttons
for 5 seconds to enter diagnostic mode 2. This mode
is exited after 5 seconds of switch inactivity or upon
grounding the RKE input by moving the transmis-
sion out of the PARK position.
Mode 2 will:
²Place the seat and mirror motors at their mid-
point
²When a single axis of seat or mirror motion is
requested by pressing a switch, the corresponding
motor is energized. This tests switch input and motor
output
²When the switch is released, the motor will
automatically return to its original position. If the
corresponding sensor is out of range, then the motor
will not return to its original position. This tests the
integrity of the sensors and motor outputs. Refer to
(Fig. 3), (Fig. 4), (Fig. 5) and (Fig. 6) for module con-
nector call outs.
Fig. 3 Memory Seat/Mirror Module
Fig. 4 Memory Seat/Mirror Module 10-Way Connector
8R - 6 POWER SEATSNS
DIAGNOSIS AND TESTING (Continued)

8W-02 COMPONENT INDEX
Component Page
2-4 Pressure Switch.....................8W-31
2-4 Solenoid...........................8W-31
A/C Compressor Clutch..................8W-42
A/C Compressor Clutch Relay...........8W-10, 42
A/C Heater Control.....................8W-42
A/C On Indicator.......................8W-42
A/C Pressure Transducer..............8W-30, 42
A/C Switch............................8W-42
A/C Zone Door Actuator..................8W-42
ABS Warning Lamp..................8W-35, 46
Accelerator Pedal Position Sensor..........8W-30
Airbag Control Module...................8W-43
Airbag Indicator Lamp...................8W-43
Airbag Warning Lamp...................8W-46
All Wheel Drive Solenoid.................8W-31
Ambient Air Temperature Sensor...........8W-49
Ash Receiver Lamp.....................8W-44
Automatic Day/Night Mirror..............8W-44
Automatic Shut Down Relay............8W-10, 30
Splice Information......................8W-70
Back-Up Lamp.........................8W-51
Back-Up Switch.....................8W-44, 51
Battery...............................8W-20
Blend Door Actuator.....................8W-42
Body Control Module....................8W-45
Brake Pressure Switch...................8W-46
Brake Warning Lamp....................8W-46
Camshaft Position Sensor................8W-30
Center Dome Lamp.....................8W-44
Center High Mounted Stop Lamp..........8W-51
Cigar/Accessory Relay...................8W-41
Clockspring.......8W-10, 15, 30, 33, 39, 40, 41, 43
Cluster Illumination Lamps...............8W-40
Clutch Interlock Switch...............8W-12, 21
Clutch Interlock Switch Jumper......8W-12, 21, 31
Clutch Switch.......................8W-30, 33
Combination Flasher/DRL Module. . . .8W-50, 51, 52
Combination Relays.....................8W-54
Compass/Mini-Trip Computer..............8W-49
Control Sleeve Sensor....................8W-30
Controller Anti-Lock Brake...............8W-35
Courtesy Lamp Relay...........8W-10, 12, 44, 50
Crank Case Heater......................8W-30
Crankshaft Position Sensor...............8W-30
Cruise Indicator Lamp...................8W-40
Data Link Connector....................8W-30
Diesel Power Relay...................8W-10, 30
Dome Lamp Switch.....................8W-50
Door Ajar Indicator Lamp................8W-40
Door Ajar Switches................8W-39, 40, 44
Door Lock Relay........................8W-61
Speakers..............................8W-47Component Page
Door Unlock Relay......................8W-61
Oxygen Sensors........................8W-30
Door Ajar Switches.............8W-39, 40, 44, 45
Door Arm/Disarm Switches.............8W-39, 61
Door Courtesy Lamps....................8W-44
Door Lock Motors.......................8W-61
Door Lock Switches.....................8W-61
Door Unlock Relays.....................8W-61
Heated Seat Backs......................8W-63
Heated Seat Cushions...................8W-63
Heated Seat Modules....................8W-63
Heated Seat Switches....................8W-63
Power Mirrors.........................8W-62
Power Seat Switches....................8W-63
Power Window Switches..................8W-60
Seat Motors...........................8W-63
Window Motors........................8W-60
Radiator Fans.........................8W-42
Dump Solenoid.........................8W-33
EGR Solenoid..........................8W-30
Electric Wiper De-Icer...................8W-48
Electronic PRNDL Indicator...............8W-40
Engine Coolant Temperature Gauge.........8W-40
Engine Coolant Temperature Lamp.........8W-46
Engine Coolant Temperature Sensor........8W-30
Engine Oil Pressure Switch...............8W-46
Engine Speed Sensor....................8W-30
Engine Starter Motor....................8W-21
Engine Starter Motor Relay............8W-10, 21
Evap Leak Detection Pump...............8W-30
Evap/Purge Solenoid....................8W-30
Evaporator Temperature Sensor............8W-42
Express Down Module...................8W-60
Flexible Fuel Sensor.....................8W-30
Fog Lamps............................8W-50
Fog Lamp Relay........................8W-50
Front Blower Motor.....................8W-42
Front Blower Motor Relay.............8W-10, 42
Front Blower Motor Resistor Block.........8W-42
Front Cigar Lighter/Power Outlet..........8W-41
Front Reading Lamp Defeat Switch.........8W-44
Front Reading Lamps/Switch..............8W-44
Front Washer Motor.....................8W-53
Front Wiper Switch.....................8W-53
Fuel Gauge............................8W-40
Fuel Heater...........................8W-30
Fuel Heater Relay...................8W-10, 30
Fuel Injectors..........................8W-30
Fuel Pump Module......................8W-30
Fuel Pump Relay....................8W-10, 30
Fuel Quantity Actuator..................8W-30
Fuel Shutdown Solenoid..................8W-30
NS/GS8W - 02 COMPONENT INDEX 8W - 02 - 1

8W-10 POWER DISTRIBUTION
Component Page
A/C Compressor Clutch........................8W-10-29
A/C Compressor Clutch Relay................8W-10-10, 25, 29
Airbag Control Module........................8W-10-35
Automatic Shut Down Relay....................8W-10-9, 23
Battery.............................8W-10-8, 27, 28
Body Control Module...........8W-10-11, 14, 16, 17, 19, 21, 30, 32
BS15..................................8W-10-33
BS16..................................8W-10-34
BS19..................................8W-10-30
BS33..................................8W-10-25
Center Dome Lamp..........................8W-10-21
Cigar/Accessory Relay......................8W-10-10, 31
Clockspring..............................8W-10-30
Combination Flasher/DRL Module................8W-10-29, 32
Controller Anti-Lock Brake....................8W-10-15, 29
Courtesy Lamp Relay.........................8W-10-21
Crank Case Heater..........................8W-10-27
CS01..................................8W-10-21
CS02..................................8W-10-20
CS1 ..................................8W-10-21
Data Link Connector.........................8W-10-11
Diesel Power Relay.......................8W-10-9, 25, 29
Door Lock Relay............................8W-10-13
Door Unlock Relay..........................8W-10-13
Downstream Heated Oxygen Sensor.................8W-10-23
Driver Door Courtesy Lamp.....................8W-10-21
Driver Door Unlock Relay......................8W-10-13
Driver Power Mirror.......................8W-10-12, 22
EGR Solenoid.............................8W-10-25
Engine Starter Motor.......................8W-10-8, 16
Engine Starter Motor Relay....................8W-10-8, 16
ES01................................8W-10-27, 28
ES06................................8W-10-25, 29
ES07..................................8W-10-29
ES09..................................8W-10-8
ES11 ................................8W-10-8, 28
ES12..................................8W-10-23
ES26..................................8W-10-8
ES28..................................8W-10-8
ES29................................8W-10-25, 29
ES40..................................8W-10-27
ES99..................................8W-10-24
Fog Lamp Relay............................8W-10-33
Front Blower Motor..........................8W-10-18
Front Blower Motor Relay.....................8W-10-8, 18
Front Cigar Lighter/Power Outlet..................8W-10-31
Front Reading Lamps/Switch.....................8W-10-20
Front Wiper Switch..........................8W-10-19
FS01..................................8W-10-24
FS03..................................8W-10-23
Fuel Heater..............................8W-10-27
Fuel Heater Relay.........................8W-10-9, 27
Fuel Injector No. 1........................8W-10-23, 24
Fuel Injector No. 2........................8W-10-23, 24
Fuel Injector No. 3........................8W-10-23, 24
Fuel Injector No. 4........................8W-10-23, 24
Fuel Injector No. 5..........................8W-10-24
Fuel Injector No. 6..........................8W-10-24
Fuel Pump Module..........................8W-10-25
Fuel Pump Relay..........................8W-10-9, 26
Fuel Tank Module...........................8W-10-26
Fuse 1 (JB)..............................8W-10-17
Fuse 1 (PDC)...........................8W-10-14, 35
Fuse 2 (JB)............................8W-10-11, 16
Fuse 2 (PDC).............................8W-10-35
Fuse 3 (JB)..............................8W-10-17
Fuse 4 (JB)..............................8W-10-17
Fuse 4 (PDC).......................8W-10-10, 32, 33, 34
Fuse 5 (JB)..............................8W-10-17
Fuse 5 (PDC).......................8W-10-10, 32, 33, 34
Fuse 6 (JB)..............................8W-10-16
Fuse 6 (PDC).......................8W-10-10, 32, 33, 34
Fuse 7 (JB)..............................8W-10-12
Fuse 7 (PDC).......................8W-10-10, 32, 33, 34
Fuse 8 (JB)..............................8W-10-16
Fuse 8 (PDC)...........................8W-10-10, 31
Fuse 9 (JB)..............................8W-10-16
Fuse 9 (PDC)...........................8W-10-10, 30
Fuse 10 (JB)..............................8W-10-16
Fuse 10 (PDC)...........................8W-10-10, 29
Fuse 11 (JB)..............................8W-10-14
Fuse 11 (PDC)...........................8W-10-10, 29
Fuse 12 (JB)............................8W-10-14, 18
Fuse 12 (PDC)...........................8W-10-10, 29
Fuse 13 (PDC)...........................8W-10-10, 29
Fuse 15 (PDC)...........................8W-10-9, 28
Fuse 16 (JB)..............................8W-10-27
Fuse 16 (PDC)...........................8W-10-9, 26
Fuse 17 (PDC).......................8W-10-9, 23, 25, 29
Fuse 18 (PDC)...........................8W-10-9, 20Component Page
Fuse 19 (PDC)...........................8W-10-8, 19
Fuse 20 (PDC)...........................8W-10-8, 19
Fuse 21 (PDC)...........................8W-10-8, 18
Fuse 22 (PDC)...........................8W-10-8, 17
Fuse 23 (PDC)...........................8W-10-8, 16
Fuse 24 (PDC)...........................8W-10-8, 15
Fuse 25 (PDC)...........................8W-10-8, 15
Fuse 26 (PDC)...........................8W-10-8, 13
Fuse 27 (PDC)...........................8W-10-8, 12
Fuse 28 (PDC)...........................8W-10-9, 11
Fusible Link A11............................8W-10-8
Fusible Link A54............................8W-10-8
G100................................8W-10-27, 28
G103................................8W-10-27, 28
G200................................8W-10-14, 32
G300............................8W-10-14, 18, 19, 31
Generator............................8W-10-8, 23, 25
Glove Box Lamp............................8W-10-20
Glow Plug Relay..........................8W-10-8, 25
Headlamp Dimmer Switch......................8W-10-32
Headlamp Switch.........................8W-10-21, 34
High Beam Relay.....................8W-10-10, 32, 33, 34
High Note Horn............................8W-10-30
Horn Relay............................8W-10-10, 30
Horn Switch..............................8W-10-30
HS6D S02...............................8W-10-13
Ignition Coil Pack...........................8W-10-23
Ignition Switch........................8W-10-11, 14, 16
Instrument Cluster........................8W-10-11, 14
Junction Block..........8W-10-11, 12, 13, 14, 16, 17, 18, 20, 21, 22,
26, 27, 29, 30, 31, 32, 35
Key-In Halo Lamp..........................8W-10-21
Left Headlamp..........................8W-10-33, 34
Left Headlamp Leveling Motor....................8W-10-34
Left High Headlamp.........................8W-10-33
Left Liftgate Flood Lamp.......................8W-10-21
Left Mid Reading Lamp.....................8W-10-20, 21
Left Rear Reading Lamp.....................8W-10-20, 21
Left Visor/Vanity Mirror Lamps...................8W-10-20
Low Beam Relay.....................8W-10-10, 32, 33, 34
Low Note Horn............................8W-10-30
Memory Seat/Mirror Module.....................8W-10-11
Message Center......................8W-10-11, 14, 33, 34
Name Brand Speaker Relay.....................8W-10-16
Park Lamp Relay..........................8W-10-8, 17
Passenger Door Courtesy Lamp...................8W-10-21
Passenger Power Mirror.....................8W-10-12, 22
Power Distribution Center .8W-10-8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19,
20, 23, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35
Power Mirror Fold Relay.......................8W-10-22
Power Mirror Switch.........................8W-10-20
Power Mirror Unfold Relay....................8W-10-21, 22
Power Seat Circuit Breaker.....................8W-10-13
Powertrain Control Module............8W-10-16, 23, 25, 26, 27, 29
PTC 1 (JB)......................8W-10-16, 26, 27, 29, 35
PTC 3 (JB)..............................8W-10-13
PTC 7 (JB)............................8W-10-16, 31
PTC 8 (JB)..............................8W-10-16
PTC 9 (JB)..............................8W-10-16
Radiator Fan Relay..........................8W-10-15
Radiator Fan Relay No. 1.......................8W-10-25
Radiator Fan Relay No. 2.....................8W-10-15, 25
Radiator Fan Relay No. 3.....................8W-10-19, 25
Radio..................................8W-10-11
Rear Cigar Lighter/Power Outlet...................8W-10-31
Rear Dome Lamp...........................8W-10-21
Rear Window Defogger........................8W-10-12
Rear Window Defogger Relay.....................8W-10-12
Remote Keyless Entry Module....................8W-10-11
Right Headlamp..........................8W-10-33, 34
Right Headlamp Leveling Motor...................8W-10-34
Right High Headlamp.........................8W-10-33
Right Liftgate Flood Lamp......................8W-10-21
Right Low Headlamp.........................8W-10-33
Right Mid Reading Lamp.....................8W-10-20, 21
Right Rear Reading Lamp....................8W-10-20, 21
Right Visor/Vanity Mirror Lamps..................8W-10-20
Sentry Key Immobilizer Module...................8W-10-20
Stop Lamp Switch...........................8W-10-29
Transmission Control Module..................8W-10-16, 28
Transmission Control Relay....................8W-10-9, 28
Transmission Control Solenoids...................8W-10-28
Universal Garage Door Opener....................8W-10-20
Upstream Heated Oxygen Sensor..................8W-10-23
Vehicle Speed Sensor.......................8W-10-27, 29
Washer Module............................8W-10-13
Wiper High/Low Relay........................8W-10-19
Wiper Module.............................8W-10-19
Wiper On Relay..........................8W-10-8, 19
NS/GS8W - 10 POWER DISTRIBUTION 8W - 10 - 1

DG/OR18 A142DG/OR18 A142
10 9
B108 E963
A142
18
DG/ORA142
18
DG/ORA142
18
DG/OR
A142
18
DG/OR
18 A142
DG/OR
RELAY FAN
RADIATOR
4
NO. 3
RELAY FAN
RADIATOR
4
NO. 2 NO. 1
4
RADIATOR
FAN
RELAY
RELAY PLUG
GLOW
3
DG/OR18 A142
1
A142
16
DG/OR
68
DG/OR16 A142DG/OR16 A142
23
45
POWERTRAIN
CONTROL
MODULE
DG/OR18 A142DG/OR18 A142
1B108 E967
BS33
ES29
BATT A0
20A
FUSE
17
CENTER DISTRIBUTION
POWER
C6
5
DG/OR18 A142
MODULE
CONTROL POWERTRAIN
8587
3086
8C6
42
DB/YL20 K51
ES06
GENERATOR
A142
18
DG/OR
DIESEL
POWER
RELAY
SOLENOID EGR
FUEL
PUMP
MODULE
86A/C
COMPRESSOR
CLUTCH
RELAY
POWER
DISTRIBUTION
CENTER
1C6
85
(8W-42-10)
(8W-42-10) (8W-42-10)
(8W-30-32) (8W-30-28) (8W-10-8)
(8W-10-9)
(8W-30-28)
(8W-20-3)
(8W-30-29)
(8W-30-33)
(8W-42-9)(8W-10-10)
NS/GS8W-10 POWER DISTRIBUTION
DIESEL8W - 10 - 25
GS001025J988W-3

8W-12 JUNCTION BLOCK
Component PageA/C Compressor Clutch Relay..............8W-12-13
A/C Heater Control.................8W-12-9, 12, 23
Airbag Control Module...................8W-12-13
Ash Receiver Lamp...................8W-12-19, 23
Automatic Day/Night Mirror................8W-12-9
Back-Up Switch........................8W-12-12
Body Control Module........8W-12-8, 9, 14, 15, 17, 18,
19, 20, 22, 23, 24, 26
Brake Pressure Switch...................8W-12-17
Cigar/Accessory Relay....................8W-12-16
Clutch Interlock Switch..................8W-12-16
Clutch Interlock Switch Jumper............8W-12-16
Combination Flasher/DRL Module . . .8W-12-12, 17, 18, 19
Controller Anti-Lock Brake................8W-12-12
Courtesy Lamp Relay....................8W-12-22
CS01...............................8W-12-22
CS02...............................8W-12-21
CS04................................8W-12-9
CS1................................8W-12-22
Data Link Connector....................8W-12-20
Door Lock Relay.....................8W-12-15, 19
Door Unlock Relay...................8W-12-14, 19
Driver Door Courtesy Lamp...............8W-12-22
Driver Door Lock Motor................8W-12-14, 15
Driver Door Lock Switch..................8W-12-23
Driver Door Unlock Relay..............8W-12-14, 19
Driver Heated Seat Switch................8W-12-12
Driver Power Mirror..................8W-12-10, 26
Driver Power Window Switch............8W-12-16, 23
EGR Solenoid.........................8W-12-13
Electric Wiper De-Icer...................8W-12-11
Engine Starter Motor Relay...............8W-12-16
ES07...............................8W-12-13
ES29...............................8W-12-13
Evap Leak Detection Pump................8W-12-13
Fog Lamp Relay.......................8W-12-25
Front Blower Motor Relay.................8W-12-12
Front Cigar Lighter/Power Outlet...........8W-12-23
Front Reading Lamps/Switch..............8W-12-21
Front Washer Motor................8W-12-16, 23, 24
Front Wiper Switch................8W-12-16, 23, 24
Fuel Heater Relay......................8W-12-13
Fuel Pump Relay.......................8W-12-13
Fuse 1 (JB)............................8W-12-8
Fuse 2 (JB).........................8W-12-9, 20
Fuse 2 (PDC)..........................8W-12-13
Fuse 3 (JB)............................8W-12-8
Fuse 4 (JB)............................8W-12-8
Fuse 5 (JB).........................8W-12-8, 24
Fuse 6 (JB)............................8W-12-9
Fuse 6 (PDC)..........................8W-12-25
Fuse 7 (JB)...........................8W-12-10
Fuse 8 (JB)...........................8W-12-11
Fuse 9 (JB)...........................8W-12-11
Fuse 10 (JB)..........................8W-12-16
Fuse 11 (JB)..........................8W-12-11
Fuse 12 (JB)..........................8W-12-12
Fuse 18 (PDC).........................8W-12-26
Fuse 22 (PDC).......................8W-12-8, 24
G300..........................8W-12-11, 19, 26
Glove Box Lamp.......................8W-12-21
Headlamp Dimmer Switch..............8W-12-18, 25
Headlamp Switch.............8W-12-8, 19, 22, 23, 25
Headlamp Washer......................8W-12-24
Horn Relay...........................8W-12-17
HS2................................8W-12-12
HS4................................8W-12-12Component PageIgnition Switch...................8W-12-17, 19, 20
Instrument Cluster..............8W-12-9, 19, 20, 23
Junction Block......8W-12-2, 8, 9, 10, 11, 12, 13, 14, 15,
16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26
Key-In Halo Lamp.................8W-12-19, 22, 26
Left Combination Relay..................8W-12-18
Left Fog Lamp.......................8W-12-8, 25
Left Front Park/Turn Signal Lamp.........8W-12-8, 18
Left Liftgate Flood Lamp.................8W-12-22
Left Low Headlamp.....................8W-12-25
Left Rear Lamp Assembly...............8W-12-8, 18
Left Rear Sliding Door Contact...........8W-12-14, 15
Left Repeater Lamp.....................8W-12-18
Left Stop/Turn Signal Relay...............8W-12-18
License Lamp..........................8W-12-8
Liftgate Lock Motor..................8W-12-14, 15
Low Beam Relay.......................8W-12-25
Message Center..............8W-12-9, 17, 18, 19, 20
Name Brand Speaker Relay.............8W-12-11, 19
Overhead Console.......................8W-12-9
Park Brake Switch......................8W-12-17
Park Lamp Relay.....................8W-12-8, 24
Passenger Door Courtesy Lamp.............8W-12-22
Passenger Door Lock Motor.............8W-12-14, 15
Passenger Door Lock Switch...............8W-12-23
Passenger Heated Seat Switch..............8W-12-12
Passenger Power Mirror...............8W-12-10, 26
Passenger Power Window Switch.........8W-12-16, 23
Power Distribution Center.........8W-8,12-12, 13, 16,
17, 24, 25, 26
Power Folding Mirror Switch............8W-12-19, 26
Power Mirror Fold Relay..................8W-12-26
Power Mirror Switch...............8W-12-19, 21, 23
Power Mirror Unfold Relay................8W-12-26
Powertrain Control Module................8W-12-13
PTC 1 (JB)...........................8W-12-13
PTC 3 (JB)......................8W-12-14, 15, 24
PTC 7 (JB).........................8W-12-16, 24
PTC 8 (JB)...........................8W-12-16
PTC 9 (JB)...........................8W-12-16
Radio..........................8W-12-11, 20, 23
Radio Choke..........................8W-12-11
Rear A/C Heater Unit....................8W-12-11
Rear Blower Front Control Switch...........8W-12-23
Rear Blower Rear Control Switch...........8W-12-23
Rear Washer Motor.....................8W-12-16
Rear Window Defogger...................8W-12-10
Rear Window Defogger Relay............8W-12-10, 12
Rear Wiper Motor.......................8W-12-9
Remote Keyless Entry Module..............8W-12-20
Right Combination Relay.................8W-12-18
Right Fog Lamp......................8W-12-8, 25
Right Front Park/Turn Signal Lamp........8W-12-8, 18
Right Liftgate Flood Lamp................8W-12-22
Right Rear Lamp Assembly..............8W-12-8, 18
Right Rear Sliding Door Contact..........8W-12-14, 15
Right Repeater Lamp....................8W-12-18
Right Stop/Turn Signal Relay..............8W-12-18
Sentry Key Immobilizer Module..........8W-12-13, 21
Stop Lamp Switch......................8W-12-19
Traction Control Switch................8W-12-19, 23
Trailer Tow Connector....................8W-12-8
Transmission Control Module.............8W-12-9, 16
Transmission Range Sensor................8W-12-12
Turn Signal/Hazard Switch................8W-12-17
Universal Garage Door Opener.............8W-12-23
Washer Module.................8W-12-8, 15, 16, 23
NS/GS8W - 12 JUNCTION BLOCK 8W - 12 - 1