tow CHRYSLER VOYAGER 1996 Repair Manual

side of vehicle center line. Use these lines for left/
right adjustment reference.
HEADLAMP ADJUSTMENT
A properly aimed low beam headlamp will project
the center of the low beam hot spot on the alignment
screen 229 mm (9 in.)650 mm (2 in.) below the
headlamp center line. The center of the hot spot
should be 100 mm (4 in.)650 mm (2 in.) right of the
headlamp center line (Fig. 2). The high beams on a
vehicle with aero headlamps cannot be aligned. The
high beam pattern should be correct when the low
beams are aligned properly.
To adjust headlamp alignment, rotate adjusting
screws to achieve the specified low beam hot spot
location (Fig. 3).
HEADLAMP ADJUSTMENT ± TOWN AND
COUNTRY
A properly aimed low beam headlamp will project
the center of the low beam hot spot on the alignment
screen 152 mm (6 in.)650 mm (2 in.) below the
headlamp center line. The center of the hot spot
should be 254 mm (10 in.)650 mm (2 in.) right of
the headlamp center line (Fig. 4). The high beams on
a vehicle with aero headlamps cannot be aligned. Thehigh beam pattern should be correct when the low
beams are aligned properly.
Fig. 2 Headlamp Alignment Screen
Fig. 3 Headlamp Bubble Level and Adjusters
8L - 6 LAMPSNS
ADJUSTMENTS (Continued)

(3) Tighten screws to hold magnifying window to
headlamp module. Do not over tighten.FOG LAMP ALIGNMENT
Prepare an alignment screen. Refer to the Align-
ment Screen Preparation paragraph in this section. A
properly aligned fog lamp will project a pattern on
the alignment screen 100 mm (4 in.) below the fog
lamp center line and straight ahead (Fig. 6). To
improve visual interpretation of the fog lamp pattern
on the alignment screen, disable the headlamps by
disengaging the wire connectors from the headlamp
bulbs.
The Town and Country fog lamp adjustment screw
is located through the lens (Fig. 7).
Fig. 6 Fog Lamp Alignment
Fig. 5 Magnifying Window and Bubble Level
Calibration
Fig. 7 Fog Lamp Adjustment Screw
8L - 8 LAMPSNS
ADJUSTMENTS (Continued)

EXTERIOR LAMP BULB SERVICE
INDEX
page page
REMOVAL AND INSTALLATION
CENTER HIGH MOUNTED STOP LAMP
(CHMSL) BULB........................ 13
FOG LAMP BULB ± TOWN and COUNTRY..... 11
FOG LAMP BULB........................ 10
FRONT PARKING AND TURN SIGNAL LAMP
BULB ± TOWN and COUNTRY............ 12
FRONT SIDE MARKER LAMP BULB TOWN and
COUNTRY............................ 11HEADLAMP BULB ± TOWN & COUNTRY....... 9
HEADLAMP BULB........................ 9
LICENSE PLATE LAMP BULB.............. 13
PARKING AND TURN SIGNAL BULB......... 11
TAIL, STOP, TURN SIGNAL AND BACK-UP
LAMP BULB.......................... 12
REMOVAL AND INSTALLATION
HEADLAMP BULB
REMOVAL
(1) Release hood latch and open hood.
(2) From behind radiator closure panel, disconnect
wire connector from back of headlamp bulb base.
(3) Rotate headlamp bulb retaining ring counter-
clockwise.
(4) Remove retaining ring from headlamp (Fig. 1).
(5) Pull headlamp bulb from back of headlamp.
INSTALLATION
CAUTION: Do not touch the glass of halogen bulbs
with fingers or other possibly oily surface, reduced
bulb life will result.
(1) From behind radiator closure panel, insert
headlamp bulb into back of headlamp.
(2) Engage retaining ring onto headlamp (Fig. 1).(3) Rotate headlamp bulb retaining ring clockwise.
(4) Connect wire connector into headlamp bulb
base.
(5) Verify headlamp alignment.
HEADLAMP BULB ± TOWN & COUNTRY
HEADLAMP HIGH BEAM
REMOVAL
(1) Release hood latch and open hood.
(2) From behind radiator closure panel, disconnect
wire connector from back of high headlamp bulb
base.
(3) Rotate headlamp bulb counterclockwise and
pull bulb from back of headlamp module (Fig. 2).
INSTALLATION
CAUTION: Do not touch the glass of halogen bulbs
with fingers or other possibly oily surface, reduced
bulb life will result.
(1) Insert bulb into the back of the headlamp mod-
ule.
(2) Rotate headlamp bulb clockwise to engage
bulb.
(3) Connect wire connector to the low beam head-
lamp. Verify headlamp bulb operation
(4) Verify headlamp alignment.
HEADLAMP LOW BEAM
REMOVAL
(1) Release hood latch and open hood.
(2) Remove the three headlamp mounting nuts.
(3) Remove one attaching screw on top of the
crossmember.
(4) Disconnect wire connector from the back of the
low beam headlamp bulb base (Fig. 4).
Fig. 1 Headlamp Bulb
NSLAMPS 8L - 9

(1) Connect wire connector into fog lamp wire har-
ness.
(2) Insert bulb into lamp so index notches on bulb
engage with bosses in lamp (Fig. 5).
(3) Hinge wire retainer clip over bulb base.
(4) Engage wire clip to hold bulb into lamp.
(5) Install rear cover on fog lamp.
(6) Install fog lamp on vehicle.
FOG LAMP BULB ± TOWN and COUNTRY
REMOVAL
(1) Reach behind fascia and remove bulb by rotat-
ing counterclockwise (Fig. 6).
(2) Rotate lamp bulb counterclockwise to disengage
bulb.
(3) Disconnect the wire connector from fog lamp
bulb base.
(4) Replace bulb.
INSTALLATION
CAUTION: Do not touch the glass of halogen bulbs
with fingers or other oily surfaces, reduced bulb life
will result.
(1) Connect wire connector into fog lamp bulb
base.
(2) Insert bulb into fog lamp housing.
(3) Rotate lamp bulb clockwise to engage bulb.
(4) Verify bulb operation.
(5) Verify fog lamp alignment.
FRONT SIDE MARKER LAMP BULB TOWN and
COUNTRY
REMOVAL
(1) Remove screw attaching side marker lamp to
fascia.(2) Remove housing by pulling rearward and away
from fascia (Fig. 7).
(3) Rotate lamp socket counterclockwise one quar-
ter turn.
(4) Pull bulb socket from the rear of lamp (Fig. 8).
(5) Pull bulb from socket.
INSTALLATION
(1) Insert bulb into socket.
(2) Insert bulb socket into rear of housing.
(3) Rotate park and turn signal socket clockwise
one quarter turn.
(4) Verify bulb operation.
(5) Install screw attaching side marker lamp.
PARKING AND TURN SIGNAL BULB
REMOVAL
(1) From under front wheelhouse, remove access
cover behind parking and turn signal lamp.
(2) Through access hole in wheelhouse, rotate
parking and turn signal socket counterclockwise one
quarter turn.
(3) Pull socket from back of lamp (Fig. 9).
(4) Pull bulb from socket.
INSTALLATION
(1) Align key on bulb base to groove in socket and
insert bulb into socket.
Fig. 6 Fog Lamp Bulb ± T&C
Fig. 7 Front Side Marker Lamp Bulb ± T&C
Fig. 8 Front Side Marker Lamp Sockets
NSLAMPS 8L - 11
REMOVAL AND INSTALLATION (Continued)

(2) Through access hole in wheelhouse, insert
socket into back of lamp.
(3) Rotate parking and turn signal socket clock-
wise one quarter turn.
(4) Install access cover and verify lamp operation.
FRONT PARKING AND TURN SIGNAL LAMP BULB
± TOWN and COUNTRY
REMOVAL
(1) Remove screw attaching side marker lamp to
fascia.
(2) Remove housing by pulling outward and away
from the fascia (Fig. 10).
(3) Remove screw attaching parking and turn sig-
nal lamp housing.
(4) Rotate lamp socket(s) counterclockwise one
quarter turn (Fig. 11).
(5) Pull bulb socket(s).
(6) Pull bulb from socket(s).
INSTALLATION
(1) Insert bulb into socket.
(2) Insert bulb socket into housing.(3) Rotate parking and turn signal socket clock-
wise one quarter turn.
(4) Verify bulb(s) operation.
(5) Install screw attaching parking and turn signal
lamp housing.
(6) Install screw attaching side marker lamp.
TAIL, STOP, TURN SIGNAL AND BACK-UP LAMP
BULB
REMOVAL
(1) Release liftgate latch and open liftgate.
(2) Remove screws holding tail, stop, turn signal
and back-up lamp to rear door opening trough.
(3) Remove inner end of lamp from quarter panel.
(4) Disengage hook holding outer end of lamp to
quarter panel opening.
(5) Remove lamp from quarter panel.
(6) Rotate lamp socket counterclockwise one quar-
ter turn (Fig. 12).
(7) Pull socket from back of lamp.
(8) Pull bulb from socket (Fig. 13).
INSTALLATION
(1) Align key on bulb base to groove in socket and
insert bulb into socket (Fig. 13).
(2) Insert socket into back of lamp.
(3) Rotate lamp socket clockwise one quarter turn.
(4) Engage hook to hold outer end of lamp to quar-
ter panel opening.
(5) Place lamp in position on quarter panel.
(6) Install screws to hold lamp to rear door open-
ing trough.
(7) Verify tail, stop, turn signal and back-up lamp
operation.
Fig. 9 Parking and Turn Signal Lamp Bulb
Fig. 10 Front Parking and Turn Signal Lamp ± T&C
Fig. 11 Front Parking and
Turn Signal Lamp Bulb(s) ± T&C
8L - 12 LAMPSNS
REMOVAL AND INSTALLATION (Continued)

EXTERIOR LAMP SERVICE
INDEX
page page
GENERAL INFORMATION
HEADLAMP DIMMER SWITCH.............. 14
HEADLAMP MODULE.................... 14
HEADLAMP SWITCH..................... 14
REMOVAL AND INSTALLATION
CENTER HIGH MOUNTED STOP LAMP
(CHMSL)............................. 17
FOG LAMP ± TOWN and COUNTRY......... 15
FOG LAMP............................. 14FRONT PARKING AND TURN SIGNAL LAMP ±
TOWN and COUNTRY.................. 15
FRONT SIDE MARKER LAMP TOWN and
COUNTRY............................ 15
HEADLAMP MODULE.................... 14
LICENSE PLATE LAMP................... 16
TAIL, STOP, TURN SIGNAL AND BACK-UP
LAMP............................... 16
GENERAL INFORMATION
HEADLAMP MODULE
Minor amounts of fogging may occur around the
edges of the headlamp lens when exposed to humid
conditions. This is considered normal. The fogging
will dissipate with increased ambient temperature or
headlamp usage.
HEADLAMP SWITCH
Service procedures for the headlamp switch can be
found in Group 8E, Instrument Panel and Gauges.
More information can be found in Group 8W, Wiring
Diagrams.
HEADLAMP DIMMER SWITCH
The headlamp dimmer switch is incorporated into
the multi-function (turn signal) switch. Proper proce-
dures can be found in Group 8J, Turn Signal and
Flashers. More information can be found in Group
8W, Wiring Diagrams.
REMOVAL AND INSTALLATION
HEADLAMP MODULE
REMOVAL
(1) Release hood latch and open hood.
(2) From inside engine compartment, remove nuts
holding headlamp module to radiator closure panel.
(3) Remove screw holding top of module to closure
panel.
(4) Remove headlamp module from radiator clo-
sure panel (Fig. 1).
(5) Disconnect wire connectors from back of head-
lamp module.
(6) Separate headlamp module from vehicle.
INSTALLATION
(1) Place headlamp module in position on vehicle.
(2) Connect wire connectors into back of headlamp
module.
(3) Place headlamp module in position on radiator
closure panel.
(4) Install nuts to hold headlamp module to radia-
tor closure panel.
(5) Install screw to hold top of module to closure
panel.
(6) Verify headlamp operation and alignment.
FOG LAMP
REMOVAL
(1) Remove screws holding fog lamp to front
bumper fascia (Fig. 2).
(2) Remove fog lamp from fascia.
(3) Disconnect wire connector from body wire har-
ness.
(4) Remove fog lamp from vehicle.
Fig. 1 Headlamp Module ± Typical
8L - 14 LAMPSNS

INSTALLATION
(1) Position fog lamp on vehicle.
(2) Connect wire connector to body wire harness.
(3) Install fog lamp into bumper fascia.
(4) Install screws to hold fog lamp to front bumper
fascia.
FOG LAMP ± TOWN and COUNTRY
REMOVAL
(1) From behind fascia remove nuts attaching fog
lamp housing to fascia (Fig. 3).
(2) Remove fog lamp from fascia.
(3) Disconnect wire connector from body wire har-
ness.
(4) Remove fog lamp housing from vehicle.
INSTALLATION
(1) Connect wire connector to body wire harness.
(2) Position fog lamp on vehicle.
(3) Verify fog lamp operation.
(4) Insert fog lamp into bumper fascia.
(5) Install nuts attaching fog lamp to fascia.
FRONT SIDE MARKER LAMP TOWN and COUNTRY
REMOVAL
(1) Remove screw attaching side marker lamp.
(2) Remove housing by pulling rearward and away
from fascia (Fig. 7).
(3) Rotate lamp socket counterclockwise one quar-
ter turn.
(4) Pull bulb socket from the rear of lamp (Fig. 4).
(5) Remove side marker housing from vehicle.
INSTALLATION
(1) Insert bulb socket into rear of housing.
(2) Rotate park and turn signal socket clockwise
one quarter turn.
(3) Verify bulb(s) operation.
(4) Install screw attaching side marker lamp.
FRONT PARKING AND TURN SIGNAL LAMP ±
TOWN and COUNTRY
REMOVAL
(1) Remove screw attaching side marker lamp.
(2) Remove housing by pulling outward and away
from the fascia (Fig. 10).
Fig. 2 Fog Lamp
Fig. 3 Fog Lamp Bulb ± T&C
Fig. 4 Front Side Marker Lamp ± T&C
NSLAMPS 8L - 15
REMOVAL AND INSTALLATION (Continued)

HEADER READING/COURTESY LAMP BULB
REMOVAL
(1) Insert a small, flat bladed pry tool at forward
position between reading/courtesy lamp lens and
lamp housing.
(2) Pry lamp lens from lamp housing (Fig. 3).
(3) Insert a small, flat bladed pry tool between
lamp light shield and lamp housing at inboard rear
corner of light shield.
(4) Pry light shield from housing (Fig. 4).
(5) Carefully press forward lamp bulb contact
toward opposite contact and rotate.
(6) Remove bulb from lamp bulb contacts.
INSTALLATION
(1) Carefully press forward lamp bulb contact
toward opposite contact and rotate bulb into position.
(2) Position bulb to lamp bulb contacts.
(3) Release lamp bulb contacts.
(4) Insert outer edge of light shield into lamp
housing (Fig. 4).(5) Rotate light shield upward and snap inboard
edge into lamp housing.
(6) Position lens switch tab to lamp switch.
(7) Press lens pivots to tabs on lamp housing until
both pivots are seated.
GLOVE BOX LAMP AND SWITCH
REMOVAL
(1) Open glove box door.
(2) Using a trim stick, lightly pry glove box lamp/
switch from instrument panel.
(3) Disconnect wire connector from glove box lamp
(Fig. 5).
(4) Remove glove box lamp from vehicle.
INSTALLATION
(1) Position glove box lamp in vehicle.
(2) Connect wire connector from glove box lamp.
(3) Position glove box lamp in instrument panel.
(4) Press lamp into instrument panel until fully
seated.
GLOVE BOX LAMP BULB
REMOVAL
(1) Remove glove box lamp/switch from instrument
panel.
(2) Pull bulb from glove box lamp (Fig. 6).
INSTALLATION
(1) Push bulb into glove box lamp.
(2) Install glove box lamp/switch in instrument
panel.
IGNITION HALO LAMP BULB
REMOVAL
(1) Remove steering column trim covers. Refer to
Group 19, Steering, for proper procedures.
Fig. 3 Reading/Courtesy Lamp Lens
Fig. 4 Reading/Courtesy Lamp Light Shield
Fig. 5 Glove Box Lamp and Switch
NSLAMPS 8L - 19
REMOVAL AND INSTALLATION (Continued)

DOME LAMP
REMOVAL
(1) Insert a small, flat bladed pry tool between
dome lamp lens and dome lamp body on left side of
dome lamp.
(2) Disengage left side of dome lamp lens from
lamp body (Fig. 11).
(3) Pivot dome lamp lens downward until lens
hook is clear of headlining.
(4) Slide dome lamp toward right side of vehicle
until hook on dome lamp is clear of headlining (Fig.
12).
(5) Remove dome lamp from headlining.
(6) Disconnect wire connector from dome lamp.
(7) Remove dome lamp from vehicle.
INSTALLATION
(1) Position dome lamp in vehicle.
(2) Connect wire connector to dome lamp.
(3) Position dome lamp to headlining.
(4) Position hook on dome lamp above headlining
and slide lamp toward left side of vehicle until hook
on dome lamp is fully engaged to headlining.
(5) Push upward on dome lamp until dome lamp is
tight to headlining.
(6) Pivot dome lamp lens upward. Verify that lamp
lens hook is above the headlining.
(7) Install left side of dome lamp lens to lamp
body.
DOME LAMP BULB
REMOVAL
(1) Insert a small, flat bladed pry tool between
dome lamp lens and dome lamp body on left side of
dome lamp.
(2) Disengage left side of dome lamp lens from
lamp body (Fig. 13).
(3) Pull bulb from lamp socket
INSTALLATION
(1) Push bulb into lamp socket.
(2) Pivot dome lamp lens upward. Verify that lamp
lens hook is above the headlining.
(3) Engage left side of dome lamp lens to lamp
body.
FRONT DOOR COURTESY LAMP
REMOVAL
(1) Insert a trimstick between courtesy lamp hous-
ing and door trim panel (Fig. 14).
(2) Pry rear edge of housing from trim panel.
Fig. 11 Dome Lamp Lens
Fig. 12 Dome Lamp Hook
Fig. 13 Dome Lamp Bulb
NSLAMPS 8L - 21
REMOVAL AND INSTALLATION (Continued)

(3) Position courtesy lamp to liftgate trim panel.
(4) Press courtesy lamp into trim panel until tabs
engage fully to trim panel.
LIFTGATE COURTESY LAMP BULB
REMOVAL
(1) Remove liftgate courtesy lamp.
(2) Insert a small, flat bladed pry tool between
courtesy lamp lens and courtesy lamp body.
(3) Carefully depress tabs holding lens to courtesy
lamp body (Fig. 21).
(4) Remove lamp lens from lamp body.
(5) Carefully press lamp bulb contact toward oppo-
site contact.
(6) Remove bulb from lamp body.
INSTALLATION
(1) Carefully press lamp bulb contact toward oppo-
site contact.
(2) Position bulb to lamp bulb contacts.(3) Position long side of lamp lens to tabs on lamp
body.
(4) Press on center of lens to engage tabs on oppo-
site side of lamp body.
(5) Install liftgate courtesy lamp.
Fig. 21 Liftgate Courtesy Lamp Bulb
8L - 24 LAMPSNS
REMOVAL AND INSTALLATION (Continued)