radio CHRYSLER VOYAGER 2004 Repair Manual

CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Blower Motor Resistor C1 (MTC) BK Right Side of HVAC N/S
Blower Motor Resistor C2 (MTC) BK Right Side of HVAC N/S
Body Control Module C1 BK Under Left Instrument Panel 41, 42
Body Control Module C2 BK/GN Under Left Instrument Panel 41, 42
Body Control Module C3 BK/WT Under Left Instrument Panel 41, 42
Body Control Module C4 BK/GY Under Left Instrument Panel 20, 21, 30
Body Control Module C5 BK Under Left Instrument Panel 20, 21, 30
Boost Pressure Sensor (Diesel) BK Top Left of Engine 15
Brake Fuid Level Switch BK On Master Cylinder 6
Brake Lamp Switch BK At Top Of Brake Pedal 41, 42
Brake Transmission Shift
Interlock Solenoid (EATX)BK Near Steering Column 20, 21, 22, 31
C100 BK Left Fender Shield 5, 11
C101 LTGY Left Fender Shield 5
C102 (Gas) BK At Fuel Rail 11, 17
C103 (Diesel) BK Left Side Engine Compartment N/S
C104 (Except Export LTGY Near Controller Antilock Brake 18
C106 (Export) BK/YL Near Left Headlamp Leveling Motor N/S
C107 (Export) BK/YL Near Right Headlamp Leveling
MotorN/S
C110 (Gas Export) BK Left Front Engine 11
C111 (EATX) LTGY Left Front Engine 11
C112 (Except Export) BK Near T/O for C101 N/S
C200 GY Left Side Instrument Panel 20, 21, 30, 41, 42
C201 YL Left Side Instrument Panel 20, 21, 30, 41, 42
C202 GY Right Side Instrument Panel A/C
Heater Unit20, 24, 29
C204 (Premium NAT/WT Rear of Radio 50
C300 (LHD) BK Left Front Door Lower 36, 43
C300 (RHD) BK Right Front Door Lower N/S
C301 LTGY Left Front Door Upper 36, 43
C302 LTGY Right Front Door Upper 8, 39, 44
C303 (LHD) BK Right Front Door Lower 8, 44
C303 (RHD) BK Left Front Door Lower 39, 44
C304 Left Wire Track Seat to Body 32
C305 GY Wire Track Seat to Body 32 33
C306 (RHD) YL Right Wire Track Seat to Body 33
C307 (Heated Seats) GY Right Wire Track Seat to Body N/S
C308 GN Left Rear Sliding Door 40
C309 GN/GY Right Rear Sliding Door 32, 33, 39
C310 (Front Console) BK At Front Console 34
C311 (3 Zone HVAC) GY Rear A/C Switch 40
C312 GY Right B Pillar 33, 39, 50
8W - 91 - 2 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONRS
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Driver Airbag Squib1 BN Steering Column N/S
Driver Airbag Squib2 BK Steering Column N/S
Driver Blend Door Actuator GY On HVAC N/S
Driver Door Courtesy Lamp GY At Lamp 43
Driver Door Lock Switch BK At Switch 43
Driver Heated Seat Back LTGN At Seat N/S
Driver Heated Seat Cushion BK At Seat N/S
Driver Heated Seat Module C1 GY Driver Heated Seat N/S
Driver Heated Seat Module C2 GY Driver Heated Seat Back N/S
Driver Heated Seat Module C3 GN At Seat N/S
Driver Power Seat Front Riser
MotorRD At Seat N/S
Driver Power Seat Front Riser
Position SensorBK At Seat N/S
Driver Power Seat Horizontal
MotorBK At Seat N/S
Driver Power Seat Horizontal
Position SensorBK At Seat N/S
Driver Power Seat Rear Riser
MotorRD At Seat N/S
Driver Power Seat Rear Riser
Position SensorBK At Seat N/S
Driver Power Seat Recliner Motor GN At Seat N/S
Driver Power Seat Recliner
Position SensorBK At Seat N/S
Driver Power Seat Switch GN At Switch N/S
Driver Power Window Motor RD At Motor 43
Driver Power Window Switch
(LHD Low Line)GN At Switch 43
Driver Power Window Switch
(LHD Except Low Line)LTGY At Switch N/S
Driver Power Window Switch
(RHD)NAT At Switch N/S
Driver Seat Belt Switch WT At Switch on Seat Harness N/S
Driver Seat Belt Tensioner yl On Seat Harness N/S
DVD Screen BK Headliner 50
DVD/CD Changer C1 Below Radio N/S
DVD/CD Changer C2 Below Radio N/S
DVD/CD Changer C3 BK At Radio 20
EGR Solenoid (Diesel) LTGY Above Transmission
Right Side of Engine15
EGR Solenoid (3.3L/3.8L) GY Above A/C Compressor Right Side
of Engine18
Engine Control Module C1
(Diesel)BK Right Side of Engine N/S
8W - 91 - 4 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONRS
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Left High Beam Lamp (Export) BK At Lamp N/S
Left Instrument Panel Speaker BK At Speaker 20, 21, 27
Left Liftgate Flood Lamp GY At Lamp 49
Left Low Beam Lamp (Export) BK At Lamp N/S
Left Mid Reading Lamp
(Premium/Luxury)GY At Lamp N/S
Left Park Lamp (Export) BK At Lamp 5
Left Power Mirror BK At Mirror 27
Left Rear Lamp Assembly BK At Lamp 47
Left Rear Pillar Speaker BK Left of Liftgate 47
Left Rear Reading Lamp (Luxury) GY At Lamp N/S
Left Rear Speaker (Highline) BK/RD At Speaker 47
Left Rear Speaker (Lowline) At Speaker N/S
Left Rear Vent Motor NAT At Motor 46, 47
Left Rear Wheel Speed Sensor BK Center Rear of Floor Pan 47
Left Remote Radio Switch BK Steering Wheel N/S
Left Repeater Lamp (Export) GY Left Front Fender 4, 36
Left Seat Airbag YL Left Seat N/S
Left Side Impact Sensor
1(Premium ORC)DKGY Left B Pillar 40
Left Sliding Door Control Module
C1BK Left Sliding Door N/S
Left Sliding Door Control Module
C2Left Sliding Door N/S
Left Sliding Door Latch Sensing
SwitchBK Left Sliding Door N/S
Left Sliding Door Lock Motor BK Left Sliding Door N/S
Left Sliding Door Lock Motor/Ajar
Switch (Manual Sliding Door)BK Left Sliding Door N/S
Left Sliding Door Motor BK Left Sliding Door N/S
Left Speed Control Switch WT Steering Wheel N/S
Left Turn Signal Lamp (Export) OR AT Lamp N/S
Left Visor/Vanity Lamp (Except
Base)BK At Lamp N/S
License Lamp DKGY At Lamp 49
Lift Pump Motor (Diesel) BK Left Rear Engine Compartment N/S
Liftgate Ajar Switch (Manual
Release)BK At Latch 49
Liftgate Ajar Switch (Power
Release)BK Lower Liftgate 49
Liftgate Cinch/Release Motor
(Power Liftgate)BL Liftgate 49
Liftgate Left Pinch Sensor (Power
Liftgate)BK Left Side of Liftgate 49
RS8W-91 CONNECTOR/GROUND/SPLICE LOCATION8W-91-7
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Passenger Heated Seat Module
C2GY At Heated Seat Back N/S
Passenger Heated Seat Module
C3GN At Heated Seat N/S
Passenger Power Seat Front
Riser MotorRD Under Seat N/S
Passenger Power Seat Horizontal
MotorBK Under Seat N/S
Passenger Power Seat Rear
Riser MotorRD Under Seat N/S
Passenger Power Seat Recliner
MotorGN Under Seat N/S
Passenger Power Seat Switch GN At Switch N/S
Passenger Power Window Motor RD At Motor 44
Passenger Power Window Switch BK At Switch 44
Passenger Seat Belt Switch On Seat Harness N/S
Passenger Seat Belt Tensioner On Seat Harness N/S
Power Folding Mirror Switch
(Export)BK Near Steering Column 31
Power Liftgate Module C1 BK Left Quarter 46, 47
Power Liftgate Module C2 Left Quarter 46, 47
Power Liftgate Motor BK Left Quarter 47
Power Mirror Switch BK Rear of Switch 30
Power Outlet (Except Lowline) BK Instrument Panel 20, 23, 25
Power Seat Circuit Breaker GY Under Seat N/S
Powertrain Control Module C1 BK Left Front Engine Compartment 11
Powertrain Control Module C2 BK Left Front Engine Compartment 11
Powertrain Control Module C3 BK Left Front Engine Compartment 11
Powertrain Control Module C4
(EATX)DKGN Left Front Engine Compartment 11
Power Window Circuit Breaker GY Left Side Kick Panel 41 42
Power Window Switch (LHD
Lowline)BK Driver Door 43
Radiator Fan No.1 (Gas) BK Left Side At Motor 1
Radiator Fan No.1 (Diesel) GY Left Side At Motor 1
Radiator Fan No.2 (Gas) BK Right Side At Motor 1, 2
Radiator Fan No.2 (Diesel) GY Right Side At Motor 1, 2
Radiator Fan Relay (Gas) Top of Left Front Frame Rail 1
Radiator Fan Relay No. 1
(Diesel)BL Left Front Engine Compartment 2
Radiator Fan Relay No. 2
(Diesel)BL Left Front Engine Compartment 2
Radiator Fan Relay No. 3
(Diesel)BL Left Front Engine Compartment 2
Radio C1 Rear of Radio 20
RS8W-91 CONNECTOR/GROUND/SPLICE LOCATION8W-91-9
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Radio C2 (CD Changer) Rear of Radio 20
Radio C2 (DVD/CD Changer) At Radio N/S
Rear A/C-Heater Unit (3 Zone
MTC)LTGN Right Quarter Panel 48
Rear Auto Temp Control Switch
(ATC)BK Rear of Switch 40
Rear Blower Front Control Switch
(3 Zone MTC)BK Rear of Switch N/S
Rear Blower Motor Power Module
C1 (3 Zone MTC)RD/BK Right Quarter N/S
Rear Blower Motor Power Module
C2 (3 Zone MTC)BK Right Quarter N/S
Rear Blower Rear Control Switch
C1 (3 Zone MTC)BK Overhead 50
Rear Blower Rear Control Switch
C2 (3 Zone MTC)BK Overhead 50
Rear Dome Lamp (Except
Luxury)GY At Lamp N/S
Rear Intrusion Sensor (United
Kingdom)At Sensor N/S
Rear Mode Motor (3 Zone ATC) GY At Motor N/S
Rear Power Outlet GY Left Quarter Panel 47
Rear Temperature Motor (3 Zone
ATC)GY Right Quarter N/S
Rear Washer Pump Motor BK Right Fender Well 3
Rear Wiper Motor GY At Motor 49
Recirculation Door Actuator GY Right Side of HVAC N/S
Remote Keyless Entry Antenna
(JAPAN)BK Right Upper Instrument Panel 28
Right B-Pillar Switch (Power
Sliding Door)GY Right B Pillar 39
Right Cinch/Release Motor
(Power Sliding Door)GY Rear of Sliding Door 45
Right Cylinder Lock Switch
(Export)BK Right Front Door 44
Right Door Speaker (Highline) BK/RD At Speaker N/S
Right Door Speaker (Lowline) In Door N/S
Right Fog Lamp (Export) WT At Lamp 3
Right Fog Lamp (Except Export) BK At Lamp N/S
Right Front Door Ajar Switch
(Base)BK At B Pillar N/S
Right Front Door Lock Motor/Ajar
Switch (Except Base)BK Right Front Door 44
Right Front Impact Sensor
(Except Export)BK Near T/O for C303 N/S
8W - 91 - 10 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONRS
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Right Front Park/Turn Signal
Lamp (Except Export)BK At Lamp 1, 3
Right Front Wheel Speed Sensor GY Right Fender Side Shield 3,10, 16, 17
Right Full Open Switch (Power
Sliding Door)BK Right Sliding Door 45
Right Headlamp (Except Export) BK At Lamp 1, 3
Right Headlamp Leveling Motor
(Export)WT At Right Headlamp N/S
Right High Beam Lamp (Export) BK At Right Headlamp N/S
Right Instrument Panel Speaker BK At Speaker 20, 23, 24
Right Liftgate Flood Lamp GY At Lamp 49
Right Low Beam Lamp (Export) BK At Right Headlamp N/S
Right Mid Reading Lamp
(Premium/ Luxury)GY At Lamp N/S
Right Park Lamp (Export) BK AT Lamp N/S
Right Power Mirror BK At Mirror 20, 24, 28
Right Rear Lamp Assembly BK At Lamp 48
Right Rear Pillar Speaker BK At Speaker 48
Right Rear Reading Lamp
(Luxury)GY At Lamp N/S
Right Rear Speaker (Highline) BK/RD At Speaker 48
Right Rear Speaker (Lowline) At Speaker N/S
Right Rear Vent Motor NAT At Motor 48
Right Rear Wheel Speed Sensor BK Right Rear of Floor Pan 48
Right Remote Radio Switch BK At Steering Wheel N/S
Right Repeater Lamp (Export) GY Right Front Fender 39
Right Seat Airbag YL At Passenger Seat N/S
Right Side Impact Sensor 1
(Premium ORC)DKGY Right B Pillar 39
Right Sliding Door Control
Module C1BK Rear of Door 45, 46
Right Sliding Door Control
Module C2Rear of Door 45, 46
Right Sliding Door Latch Sensing
SwitchBK At Sliding Door 45
Right Sliding Door Lock Motor BK Rear of Door 45
Right Sliding Door Lock
Motor/Ajar Switch (Manual Sliding
Door)BK At Latch N/S
Right Sliding Door Motor BK At Sliding Door 45
Right Speed Control Switch BK At Steering Wheel N/S
Right Stop/Turn Signal Relay BK LT Quarter Panel N/S
Right Turn Signal Lamp OR At Lamp N/S
Right Visor/Vanity Lamp BK At Lamp N/S
RS8W-91 CONNECTOR/GROUND/SPLICE LOCATION8W-91-11
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Sentry Key Remote Entry Module
(Skreem)BK At Steering Column 20, 21, 22, 23, 31
Siren (United Kingdom) BK Left Front Body N/S
Speed Control Servo (Gas) BK Near Controller Antilock Brake 11, 17, 18
Sunroof Module (Except Export) BK At Sunroof N/S
Sunroof Switch (Except Export) Nat Near Overhead Console N/S
Thatcham Alarm Module C1
(United Kingdom)BK Top Right Side of Instrument Panel
Near SpeakerN/S
Throttle Position Sensor (Gas) GY On Throttle Body 10, 11, 17
Traction Control Switch BK Rear of Swtich 21, 22, 31
Trailer Tow Connector (Except
Export)BK Left Quarter Panel N/S
Transmission Range Sensor DKGY Top of Transmission 14, 19
Transmission Solenoid/Pressure
Switch AssemblyBK Side of Transmission 14, 18 19
Vehicle Speed Sensor (MTX) BK Rear of Transmission 16
Washer Fluid Level Switch BK Bottom of Reservoir 3
Washer Pump Motor BK Right Fender Well 3
Water in Fuel Sensor (Diesel) BK Left Rear Engine Compartment N/S
Wiper Module DKGY Left Side Cowl 6
GROUNDS
GROUND NUMBER LOCATION FIG.
G100 Body Ground Near Powertrain Control Module N/S
G101 Above Starter 13, 18
G102 Left Headlamp Area 1
G103 Above Starter 15
G200 Right Side of Instrument Panel 20, 24, 29
G201 Right Side of Instrument Panel 20, 24, 29
G202 Near Radio N/S
G300 Left B Pillar 32
G301 Right B Pillar 33, 39
G302 Left Rear Quarter 47
G303 Liftgate Ground 49
8W - 91 - 12 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONRS
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

SHROUD - UPPER
REMOVAL
(1) Remove the two shroud-to-shroud mounting
screws from the lower shroud (Fig. 32).
(2) Unsnap the upper shroud from the lower on
the left side as follows:
(a) Hook a finger on the left hand around the
rear of the shrouds at the seam (Fig. 33), near the
snap points.
(b) Grasp the upper shroud at the rear using the
right hand (Fig. 33).
(c) As the left hand's hooked finger is pulled out-
ward against the seam, pull the upper shroud
upward using the right hand, disconnecting the
shroud snaps.
(3) Unsnap the upper shroud from the lower on
the right side as follows:
(a) Hook a finger on the right hand around the
rear of the shrouds at the seam (Fig. 34), near the
snap points.
(b) Grasp the upper shroud at the rear using the
left hand (Fig. 34).
(c) As the right hand's hooked finger is pulled
outward against the seam, pull the upper shroud
upward using the left hand, disconnecting the
shroud snaps.
(4) Lift the upper shroud straight up off the steer-
ing column. If vehicle is equipped with traction con-
trol, disconnect wiring connector at traction control
switch pig tail. If vehicle is equipped with power fold-
away mirrors (Export), disconnect wiring connector
at mirror switch pig tail. Remove upper shroud.
(5) If vehicle is equipped with traction control,
remove traction control switch from shroud.
(6) If vehicle is equipped with power foldaway mir-
rors (Export), remove power fold-away switch from
upper shroud.
INSTALLATION
(1) If the vehicle is equipped with power foldaway
mirrors (Export), install the power fold-away switch
in the upper shroud.
(2) If vehicle is equipped with traction control,
install the traction control switch in the upper
shroud.
(3) Place the upper shroud over the lower shroud,
aligning the snap clips and alignment tabs. If the
vehicle is equipped with traction control, connect the
wiring connector at the traction control switch pig
tail before lining the shrouds up to one another.
(4) Snap the upper shroud to the lower shroud.
Once snapped into place, verify there are no gaps
between the two mating surfaces of the shrouds.(5) Install the two shroud-to-shroud mounting
screws (Fig. 32). Tighten the screws to 2 N´m (17 in.
lbs.) torque.
(6) Ensure that the shrouds are snug and fit is
acceptable.
STEERING WHEEL
REMOVAL
NOTE: Before proceeding, (Refer to 19 - STEERING/
COLUMN - WARNING)(Refer to 8 - ELECTRICAL/RE-
STRAINTS - WARNING).
(1) Adjust the steering wheel so that the tires are
in thestraight-aheadposition.
(2) Disconnect and isolate the battery negative
cable.
(3) Remove the two bolts from the rear of the
steering wheel attaching the driver airbag. Lift the
airbag from the steering wheel.
(4) Disconnect airbag squib wiring connectors from
the airbag and the horn/speed control switch pigtail
connector from the clockspring (Fig. 35). If the steer-
ing wheel is equipped with remote radio controls, dis-
connect the connector from the clockspring (Fig. 36).
Properly store the driver airbag out of the way.
(Refer to 8 - ELECTRICAL/RESTRAINTS - WARN-
ING)
(5) Remove the steering wheel retaining nut from
the steering column shaft (Fig. 36).
(6) Remove the steering wheel damper from the
steering wheel (Fig. 36).
Fig. 35 Airbag Wiring Connections
1 - AIRBAG FEED SQUIB CONNECTORS
2 - DRIVER AIRBAG
3 - HORN/SPEED CONTROL CONNECTOR
4 - CLOCKSPRING
RSCOLUMN19-23

CAUTION: Do not bump or hammer on steering col-
umn or steering column shaft when removing steer-
ing wheel from steering column shaft.
CAUTION: When installing steering wheel puller
bolts in steering wheel, do not thread bolt into
steering wheel more than a half inch. If bolts are
threaded into the steering wheel more than a half
inch they will contact and damage the clockspring.
(7) While holding steering wheel firmly in the
straight-aheadposition, remove the steering wheel
from steering column shaft using a steering wheel
puller (Fig. 37).
(8) Remove the puller from the steering wheel.
(9) If the remote radio switches need removed
from the steering wheel, (Refer to 8 - ELECTRICAL/
AUDIO/REMOTE SWITCHES - REMOVAL).
INSTALLATION
(1) If the remote radio switches need to be
installed on the steering wheel, (Refer to 8 - ELEC-
TRICAL/AUDIO/REMOTE SWITCHES - INSTALLA-
TION).
CAUTION: Do not force steering wheel onto steer-
ing column shaft by driving it on. Pull steeringwheel down onto shaft using only the steering
wheel retaining nut.
(2) Feed and route wiring from clockspring
through upper access hole in steering wheel.
(3) Align master serrations in steering wheel with
omitted spline on steering column shaft (at 12 o'clock
position). Align pin on lower half of clockspring with
slot in rear of steering wheel (Fig. 36) and slide the
Fig. 36 Steering Wheel Mounting
1 - CLOCKSPRING
2 - STEERING WHEEL
3 - REMOTE RADIO CONTROL CONNECTOR
4 - DAMPER5 - REAR VIEW OF STEERING WHEEL
6 - SLOT
7 - AIRBAG FEED SQUIB CONNECTORS
8 - CLOCKSPRING ALIGNING PIN
Fig. 37 Steering Wheel Removal
1 - STEERING WHEEL
2 - PULLER
19 - 24 COLUMNRS
STEERING WHEEL (Continued)

steering wheel onto the steering column shaft by
hand. Use care not to pinch any wiring.
NOTE: Before installing the damper on the steering
wheel, inspect the damper to ensure the rubber iso-
lator on the damper is not deteriorated or damaged.
If the damper is installed with a damaged isolator, a
buzz, squeak or rattle condition may develop.
(4) Install the steering wheel damper on the steer-
ing wheel (Fig. 36).
(5) Install the steering wheel retaining nut.
Tighten the steering wheel retaining nut to 61 N´m
(45 ft. lbs.) torque.(6) If the steering wheel is equipped with remote
radio controls, connect the wiring connector to the
clockspring (Fig. 36).
(7) Connect the airbag squib wiring connectors to
the airbag and the horn/speed control switch pigtail
connector to the clockspring (Fig. 35).
(8) Install the driver airbag in the steering wheel.
Install and tighten the airbag attaching bolts to 10
N´m (90 in. lbs.) torque.
(9) To properly connect the battery and test the
airbag system, (Refer to 8 - ELECTRICAL/RE-
STRAINTS - DIAGNOSIS AND TESTING).
RSCOLUMN19-25
STEERING WHEEL (Continued)